SYSWIN - V406-51M - MTek3D · OMRON - SYSWIN Project Name V406-51M.SWP PLC Type CQM1H CPU Type...

OMRON - SYSWIN

Project Name V406-51M.SWPPLC Type CQM1HCPU Type CPU51Company MCP EquipmentPlant Vac-Cast Machine Project PLC001 & PLC004Version 2.051Promotion CQM1H versionDate 23/05/02 11:22:24 AM

Contents

LadderPLC Setup

Ladder Diagram - 1:1 Page 123/05/02 11:22:24V406-51M.SWP

Main 1 - Screen

SOFTWARE V406-51M = MCP 4/06 MASTER (CQM1H-CPU51)

******CLICK HERE ADDITIONAL FOR SET UP INFORMATION******

The PLC4/06 uses PLC-PLC communications between the "TWO" system PLCs.This is done by linking the "TWO" RS232C ports on the additional "Serial Communications Board" (CQM1H-SCB41) with the below cable.

2 -------------------- 33 -------------------- 29 -------------------- 94 & 5 4 & 5 Linked on each end.

DM6555 needs setting as indicated in the address comments

Master System DM6555 = 3000Slave System DM6555 = 2000

The NT30 connection is unchanged.

Network 1 - Update control

Update the NT control area

192.12

scn_sw_busyMOV(21)

190nt_notify_area

180nt_control_area

Network 2 - Page 1 default

253.15

FIRST_SCANMOV(21)

#0001

180nt_control_area

Network 3 - Auto "ESC" key

022.02

rec_in_prog

024.00

auto_replay

035.00

auto_esc_key@MOV(21)

#0010

180nt_control_area

Network 4 - Auto ESC lamp

022.02

rec_in_prog

024.00

auto_replay

036.00

auto_esc_lamp


Network 5 - Auto Rec PB

024.00

auto_replay

035.01

auto_rec_pb@MOV(21)

#0023

180nt_control_area

Network 6 - Auto Rec lamp

024.00

auto_replay

255.02

1_SEC_PULSE

TIM008

lamps_delay

036.01

auto_rec_lamp

Network 7 - Auto Monitor PB

024.00

auto_replay

035.02

auto_mon_pb@MOV(21)

#0028

180nt_control_area

Network 8 - Auto Mon lamp

024.00

auto_replay

255.02

1_SEC_PULSE

TIM008

lamps_delay

036.02

auto_mon_lamp

022.02

rec_in_prog

036.04

autorec_esc_lmp035.04

autorec_esc_pb@MOV(21)

#0021

180nt_control_area


Network 10 - Man ESC key

253.13

ONANDW(34)

100o/p_word

#0FFF

105o/p-word-00to11

CMP(20)

105o/p-word-00to11

#0000

255.06

EQUALS

037.00

outputs_active092.00

stirrer_run

037.00

outputs_active

035.03

Man_ESC_key@MOV(21)

#0010

180nt_control_area

037.00

outputs_active

035.03

Man_ESC_key

TIM000

2nd_press_time

037.01

1st_press_latch037.01

1st_press_latchTIM

0002nd_press_time

#0010

037.00

outputs_active

035.03

Man_ESC_key@INC(38)

DM01102_touch

037.01

1st_press_latchMOV(21)

#0000

DM01102_touch


037.00

outputs_activeCMP(20)

DM01102_touch

#0001

255.05

GREATER_THAN@MOV(21)

#0010

180nt_control_area

Network 16 - Man ESC lamp

037.00

outputs_active

036.03

man_ESC_lamp

Network 17 - Al/Hist ESC key

Alarm and History escape keys

035.07

alarm_ESC_pb

024.00

auto_replay@MOV(21)

035.09

hist_ESC_key

#0021

180nt_control_area

024.00

auto_replay@MOV(21)

#0010

180nt_control_area

Network 18 - Al/Hist ESC lmp

Alarm and history page escape button lamps

024.00

auto_replay

036.07

alarm_ESC_lamp036.09

hist_ESC_lamp


253.13

ONCMP(20)

190nt_notify_area

#0012

255.06

EQUALSDIFU(13)

010.00@page12pulse

253.13

ONCMP(20)

190nt_notify_area

#0021

255.06

EQUALSDIFU(13)

010.01@page21pulse

253.13

ONCMP(20)

190nt_notify_area

#0022

255.06

EQUALSDIFU(13)

010.02@page22pulse

253.13

ONCMP(20)

190nt_notify_area

#0023

255.06

EQUALSDIFU(13)

010.03@page23pulse


253.13

ONCMP(20)

190nt_notify_area

#0025

255.06

EQUALSDIFU(13)

010.04@page25pulse

253.13

ONCMP(20)

190nt_notify_area

#0070

255.06

EQUALSDIFU(13)

010.05nt@page70pls

253.13

ONCMP(20)

190nt_notify_area

#0071

255.06

EQUALSDIFU(13)

010.06nt@page71pls

010.00

@page12pulse

010.01

@page21pulse

010.02

@page22pulse

010.03

@page23pulse

010.04

@page25pulse

010.05

nt@page70pls

010.06

nt@page71plsTIM

008lamps_delay

#0006


Network 27 - PLC revision No

Ladder software revision number

253.15

FIRST_SCANMOV(21)

#322E

DM0100version_No_1

MOV(21)

#354D

DM0101version_No_2

Network 28 - Def Leak Time

Default leak time set on first scan if no value set.

253.15

FIRST_SCANCMP(20)

DM0434Leak-time-var

#0000

255.06

EQUALSMOV(21)

#0030

DM0434Leak-time-var

Main 2 - Alarms

Network 1 - E/stop

090.00

e_stop_ok

050.00

alarm_1


Network 2 - Analogue input

Check analogue input setting is OK

253.13

ONCMP(20)

DM6611an_inputs_setup

#0E02

255.06

EQUALS

050.01

alarm_2

Network 3 - Start up mode

Check start up mode setting is OK

253.13

ONCMP(20)

DM6600startup_mode

#0201

255.06

EQUALS

050.04

alarm_5

Network 4 - Backlight

253.13

ON

183.08

NT_backlight

Network 5 - Int Buzzer

253.14

OFF

183.12

int_buzz

091.07

call_b_down

000.00

a_top_limit

095.00

call_buzz_01

091.01

call_a_down

000.02

b_top_limit

095.01

call_buzz_02

Network 8 - Cont Buzzer

095.00

call_buzz_01

183.13

cont_buzz095.01

call_buzz_02034.04

call_buzz_03


Network 9 - Screen display

253.13

ON

183.15

nt_scn_display

100.00

vac_pumpTIM

035.14

vac_flt_latch

003vac_flt_tim

#0300

035.12

vacc_flt_accept

TIM003

vac_flt_timCMP(20)

DM0216vac_scaled

#0100

255.05

GREATER_THAN@MOV(21)

035.14

vac_flt_latch

#0032

180nt_control_area

035.14

vac_flt_latch

035.12

vacc_flt_accept@MOV(21)

#0010

180nt_control_area

Network 13 - Wax-Sensor-Err

253.13

ONCMP(20)

DM6106WAX-PV

#E400

255.06

EQUALS

050.09

wax-sensor-err


Network 14 - Wax-alm-Hold1

153.00

wax-heatswitchSET

152.00

WAX-INCREASE

159.03Wax-AL-Hold

152.01

WAX-DECREASE151.04

STATUS-WAX-AT

Network 15 - Wax-alm-Hold2

159.03

Wax-AL-HoldADD(30)

#0020

DM6102WAX-SP

DM6080wax-al-hold-top

SUB(31)

DM6102WAX-SP

#0020

DM6082Wax-al-hold-bot

ZCP(88)

DM6106WAX-PV

DM6082Wax-al-hold-bot

DM6080wax-al-hold-top

255.06

EQUALSRSET

159.03Wax-AL-Hold


Network 16 - O/T alarm wax

159.03

Wax-AL-Hold

050.09

wax-sensor-errADD(30)

DM6102WAX-SP

DM6111Wax-Alarm-Set

DM6112Wax-Alarm-val

CMP(20)

DM6106WAX-PV

DM6112Wax-Alarm-val

255.06

EQUALS

050.05

Overtemp-Wax255.05

GREATER_THANTIM

082Wax-shutdown

#1200

TIM082

Wax-shutdownSET

050.07Wax-O/T-off

Network 17 - Wax-s/down-res

153.00

wax-heatswitchRSET

253.15

FIRST_SCAN

050.07Wax-O/T-off

Network 18 - Oven-Sensor-err

253.13

ONCMP(20)

DM6126OVEN-PV

#E400

255.06

EQUALS

050.10

Oven-sensor-err


Network 19 - Oven-alm-Hold1

163.00

oven-heatswitchSET

162.00

OVEN-INCREASE

169.03Oven-Alm-Hold

162.01

OVEN-DECREASE165.00

Start-profile165.07

Oven-pro-step161.05

STATUS-OVEN-AT

165.07

Oven-pro-stepTIM

099

#0001

TIM099RSET

165.07Oven-pro-step


Network 21 - Oven-alm-Hold2

169.03

Oven-Alm-HoldADD(30)

#0020

DM6122OVEN-SP

DM6090Oven-al-hld-top

SUB(31)

DM6122OVEN-SP

#0020

DM6092Oven-al-hld-bot

ZCP(88)

DM6126OVEN-PV



255.06

EQUALSRSET

169.03Oven-Alm-Hold


Network 22 - O/T alarm oven

169.03

Oven-Alm-Hold

050.10

Oven-sensor-errADD(30)

DM6122OVEN-SP

DM6131Oven-alarm-set

DM6132Oven-alarm-val

CMP(20)

DM6126OVEN-PV

DM6132Oven-alarm-val

255.06

EQUALS

050.06

Overtemp-Oven255.05

GREATER_THANTIM

092Oven-shutdown

#1200

TIM092

Oven-shutdownSET

050.08Oven-O/T-off

Network 23 - Oven-s/down-res

163.00

oven-heatswitchRSET

253.15

FIRST_SCAN

050.08Oven-O/T-off


Main 3 - Vacuum display

Network 1 - Set scaling

253.15

FIRST_SCANMOV(21)

#0000

DM0210vac_scl_setup_1

MOV(21)

#0FFF


MOV(21)

#1000


MOV(21)

#0000


Network 2 - Scale display

253.13

ONSCL(66)

232vacc_raw


DM0216vac_scaled


Network 3 - Limit display

253.13

ONCMP(20)

DM0216vac_scaled

DM0200bar_100%_set

255.05

GREATER_THANMOV(21)

DM0200bar_100%_set

DM0216vac_scaled

253.13

ONSUB(31)

DM0200bar_100%_set

#0003

DM0214vac_ok_setpoint

Network 5 - Vacuum OK

Vacuum "OK" light

253.13

ONCMP(20)

DM0216vac_scaled

DM0214vac_ok_setpoint

255.05

GREATER_THAN

034.03

vacuum_ok

034.03

vacuum_ok

TIM011

beep_tim_2TIM

010beep_tim_1

#0010

TIM010

beep_tim_1TIM

011beep_tim_2

#0010

034.03

vacuum_ok

TIM010

beep_tim_1

CNT257

beep_count

034.04

call_buzz_03


034.04

call_buzz_03CNT

034.03

vacuum_ok

257beep_count

#0004

Main 4 - Run time+Hidden

Network 1 - Set DM's

253.15

FIRST_SCANMOV(21)

#0001

DM0182#0001_set

MOV(21)

#0000

DM0183#0000_set

Network 2 - Minute timer

100.00

vac_pump

TIM040

pump_minuteTIM

040pump_minute

#0600

Network 3 - Minute counter

TIM040

pump_minuteINC(38)

DM0172minute_counter


Network 4 - Hours count

253.13

ONCMP(20)


#0059

255.05

GREATER_THAN@INC(38)

DM0170pump_run_hours

@ADDL(54)

DM0180total_pump_run

DM0182#0001_set

DM0180total_pump_run

@MOV(21)

#0000


Network 5 - Reset count

Reset count and send alarm to History.

028.00

reset_pump_time@BSET(71)

050.02

pump_hrs_reset

TIM071

pump_reset_time

#0000


DM0171overflow_reg

050.02

pump_hrs_reset

TIM

071pump_reset_time

#0010


253.13

ONCMP(20)


#0499

255.05

GREATER_THAN

050.03

pump@500_hours

Network 7 - Goto password

Goto password screen

028.01

goto_pass_1

028.02

goto_pass_2@MOV(21)

#0049

180nt_control_area

253.13

ONCMP(20)

190nt_notify_area

#0049

255.06

EQUALS@MOV(21)

#0000

DM0190pass_entry

028.05

nt@page49

028.05

nt@page49CMP(20)

DM0190pass_entry

#6275

255.06

EQUALS@MOV(21)

#0050

180nt_control_area


055.05

reset_hist_pb

TIM005 183.11

reset_scn_hist183.11

reset_scn_hist@MOV(21)

#0050

180nt_control_area

TIM

005

#0010

Main 5 - Hoist Control

This block controls the raising and lowering of the hoist.

022.02

rec_in_prog

024.00

auto_replay

000.04

lift_top_limit

054.00

NT_LIFT_UP_PB

054.02

CALL_LIFT_UP

022.02

rec_in_prog

024.00

auto_replay

054.01

NT_LIFT_DWN_PB

054.03

CALL_LIFT_DWN

100.05

lift_up

255.02

1_SEC_PULSE

TIM008

lamps_delay

055.00

lift_up_lamp000.04

lift_top_limit

100.06

lift_down

255.02

1_SEC_PULSE

TIM008

lamps_delay

055.01

lift_down_lamp

Main 6 - Select Recipe

Network 1 - Set default

253.13

ONZCP(88)

DM0800recipe_No

#0001

#0020

255.06

EQUALSMOV(21)

#0001

DM0800recipe_No


040.00

secect_rec_01@MOV(21)

#0001

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0001

255.06

EQUALS

TIM008

lamps_delay

043.00

rec_lamp_01

040.01


#0002

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0002

255.06

EQUALS

TIM008

lamps_delay

043.01

rec_lamp_02

040.02


#0003

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0003

255.06

EQUALS

TIM008

lamps_delay

043.02

rec_lamp_03


040.03


#0004

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0004

255.06

EQUALS

TIM008

lamps_delay

043.03

rec_lamp_04

040.04


#0005

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0005

255.06

EQUALS

TIM008

lamps_delay

043.04

rec_lamp_05

040.05


#0006

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0006

255.06

EQUALS

TIM008

lamps_delay

043.05

rec_lamp_06


040.06


#0007

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0007

255.06

EQUALS

TIM008

lamps_delay

043.06

rec_lamp_07

040.07


#0008

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0008

255.06

EQUALS

TIM008

lamps_delay

043.07

rec_lamp_08

040.08


#0009

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0009

255.06

EQUALS

TIM008

lamps_delay

043.08

rec_lamp_09


040.09


#0010

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0010

255.06

EQUALS

TIM008

lamps_delay

043.09

rec_lamp_10

040.10


#0011

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0011

255.06

EQUALS

TIM008

lamps_delay

043.10

rec_lamp_11

040.11


#0012

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0012

255.06

EQUALS

TIM008

lamps_delay

043.11

rec_lamp_12


040.12


#0013

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0013

255.06

EQUALS

TIM008

lamps_delay

043.12

rec_lamp_13

040.13


#0014

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0014

255.06

EQUALS

TIM008

lamps_delay

043.13

rec_lamp_14

040.14


#0015

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0015

255.06

EQUALS

TIM008

lamps_delay

043.14

rec_lamp_15


040.15


#0016

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0016

255.06

EQUALS

TIM008

lamps_delay

043.15

rec_lamp_16

041.00


#0017

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0017

255.06

EQUALS

TIM008

lamps_delay

044.00

rec_lamp_17

041.01


#0018

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0018

255.06

EQUALS

TIM008

lamps_delay

044.01

rec_lamp_18


041.02


#0019

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0019

255.06

EQUALS

TIM008

lamps_delay

044.02

rec_lamp_19

041.03


#0020

DM0800recipe_No

253.13

ONCMP(20)

DM0800recipe_No

#0020

255.06

EQUALS

TIM008

lamps_delay

044.03

rec_lamp_20

Main 7 - Sel. MCP Resin

253.13

ONCMP(20)

DM0600mcp_resin_nam00

#0000

255.06

EQUALS

255.02

1_SEC_PULSE

047.06

INITAL-RES-NAME


047.04

USE-UK-RESIN-PB@XFER(70)

#0100

DM1300UK-RES-NAME-ST


@XFER(70)

#0002

DM1200UK-RES-RATIO-ST

DM0700mcp_para_00

@XFER(70)

#0002

DM1202

DM0705mcp_para_05

@XFER(70)

#0002

DM1204

DM0710mcp_para_10

@XFER(70)

#0002

DM1206

DM0715mcp_para_15

@XFER(70)

#0002

DM1208

DM0720mcp_para_20


@XFER(70)

#0002

DM1210

DM0725mcp_para_25

@XFER(70)

#0002

DM1212

DM0730mcp_para_30

@XFER(70)

#0002

DM1214

DM0735mcp_para_35

@XFER(70)

#0002

DM1216

DM0740mcp_para_40

@XFER(70)

#0002

DM1218

DM0745mcp_para_45

@XFER(70)

#0002

DM1220

DM0750mcp_para_50


@XFER(70)

#0002

DM1222

DM0755mcp_para_55

@XFER(70)

#0002

DM1224

DM0760mcp_para_60

@XFER(70)

#0002

DM1226

DM0765mcp_para_65

@XFER(70)

#0002

DM1228

DM0770mcp_para_70

@XFER(70)

#0002

DM1230

DM0775mcp_para_75

@XFER(70)

#0002

DM1232

DM0780mcp_para_80


@XFER(70)

#0002

DM1234

DM0785mcp_para_85

@XFER(70)

#0002

DM1236

DM0790mcp_para_90

@XFER(70)

#0002

DM1238

DM0795mcp_para_95


047.05

USE-HEK-RESIN@XFER(70)

047.06

INITAL-RES-NAME

#0100

DM1400HEK-RES-NAME-ST


@XFER(70)

#0002

DM1250HEK-RES-RATIO-S

DM0700mcp_para_00

@XFER(70)

#0002

DM1252

DM0705mcp_para_05

@XFER(70)

#0002

DM1254

DM0710mcp_para_10

@XFER(70)

#0002

DM1256

DM0715mcp_para_15

@XFER(70)

#0002

DM1258

DM0720mcp_para_20


@XFER(70)

#0002

DM1260

DM0725mcp_para_25

@XFER(70)

#0002

DM1262

DM0730mcp_para_30

@XFER(70)

#0002

DM1264

DM0735mcp_para_35

@XFER(70)

#0002

DM1266

DM0740mcp_para_40

@XFER(70)

#0002

DM1268

DM0745mcp_para_45

@XFER(70)

#0002

DM1270

DM0750mcp_para_50


@XFER(70)

#0002

DM1272

DM0755mcp_para_55

@XFER(70)

#0002

DM1274

DM0760mcp_para_60

@XFER(70)

#0002

DM1276

DM0765mcp_para_65

@XFER(70)

#0002

DM1278

DM0770mcp_para_70

@XFER(70)

#0002

DM1280

DM0775mcp_para_75

@XFER(70)

#0002

DM1282

DM0780mcp_para_80


@XFER(70)

#0002

DM1284

DM0785mcp_para_85

@XFER(70)

#0002

DM1286

DM0790mcp_para_90

@XFER(70)

#0002

DM1288

DM0795mcp_para_95

046.00

sel_resin_01@XFER(70)

#0005


DM0910text_02/1

@XFER(70)

#0002

DM0700mcp_para_00

DM0840proportion_a


046.01


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0705mcp_para_05

DM0840proportion_a

046.02


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0710mcp_para_10

DM0840proportion_a

046.03


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0715mcp_para_15

DM0840proportion_a


046.04


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0720mcp_para_20

DM0840proportion_a

046.05


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0725mcp_para_25

DM0840proportion_a

046.06


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0730mcp_para_30

DM0840proportion_a


046.07


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0735mcp_para_35

DM0840proportion_a

046.08


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0740mcp_para_40

DM0840proportion_a

046.09


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0745mcp_para_45

DM0840proportion_a


046.10


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0750mcp_para_50

DM0840proportion_a

046.11


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0755mcp_para_55

DM0840proportion_a

046.12


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0760mcp_para_60

DM0840proportion_a


046.13


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0765mcp_para_65

DM0840proportion_a

046.14


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0770mcp_para_70

DM0840proportion_a

046.15


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0775mcp_para_75

DM0840proportion_a


047.00


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0780mcp_para_80

DM0840proportion_a

047.01


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0785mcp_para_85

DM0840proportion_a

047.02


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0790mcp_para_90

DM0840proportion_a


047.03


#0005


DM0910text_02/1

@XFER(70)

#0002

DM0795mcp_para_95

DM0840proportion_a

253.13

ONCMP(20)

046sel_resin_Wd1

#0000

255.06

EQUALS@BSET(71)

#0000

DM0915text_02/6

DM0918text_02/9

253.13

ONCMP(20)

047sel_resin_Wd2

#0000

255.06

EQUALS@BSET(71)

#0000

DM0915text_02/6

DM0918text_02/9


Main 8 - MCP weights

047.15

NT_other_pb@BSET(71)

#0000

DM0840proportion_a

DM0859mcp_calc_end

253.13

ONCMP(20)

DM0840proportion_a

#0000

255.06

EQUALS

049.00

prop_a_det

253.13

ONCMP(20)

DM0841proportion_b

#0000

255.06

EQUALS

049.01

prop_b_det

049.00

prop_a_det

049.01

prop_b_det

049.02

MCP_used

049.02

MCP_usedMOV(21)

DM0850req_weight

DM0852req_ammount


049.02

MCP_usedADD(30)

DM0840proportion_a

DM0841proportion_b

DM0842total_a+b

BIN(23)

DM0842total_a+b

DM0844total_a+b_hex

BIN(23)

DM0852req_ammount

DM0854req_hex

049.02

MCP_usedMOV(21)

#0000

DM0860a_SCL_setup_1

MOV(21)

#0000

DM0861a_SCL_setup_2

MOV(21)

DM0840proportion_a

DM0862a_SCL_setup_3

MOV(21)

DM0844total_a+b_hex

DM0863a_SCL_setup_4

049.02

MCP_usedSCL(66)

DM0854req_hex

DM0860a_SCL_setup_1

DM0855quantity_a


049.02

MCP_usedMOV(21)

#0000

DM0870b_SCL_setup_1

MOV(21)

#0000

DM0871b_SCL_setup_2

MOV(21)

DM0841proportion_b

DM0872b_SCL_setup_3

MOV(21)

DM0844total_a+b_hex

DM0873b_SCL_setup_4

049.02

MCP_usedSCL(66)

DM0854req_hex

DM0870b_SCL_setup_1

DM0857quantity_b

048.00

enter_weight@MOV(21)

DM0855quantity_a

DM0929data_03/10

@MOV(21)

DM0857quantity_b

DM0939data_04/10

@MOV(21)

#0017

180nt_control_area


Main 9 - Text edit word

Network 1 - Clear edit wd.

063.01

nt_clear_Wd@BSET(71)

#0000

070nt_edit_word_1

080digit_entry

Network 2 - Accept TEMP.

063.02

nt_accept_key@XFER(70)

#0010

070nt_edit_word_1

*DM0820text_pointer

253.13

ONCMP(20)

080digit_entry

#0000

255.06

EQUALS

081.00

digit_entered

063.00

nt_backspaceDIFU(13)

065.00backspace_pls


081.00

digit_entered

070.13

letter@pos_1_1

070.14

letter@pos_1_2MOVD(83)

065.00

backspace_pls

070.05

letter@pos_2_1

070.06

letter@pos_2_2

080digit_entry

#0210

070nt_edit_word_1

MOV(21)

#0000

080digit_entry

081.00

digit_entered

070.05

letter@pos_2_1

070.06


065.00

backspace_pls

071.13

letter@pos_3_1

071.14

letter@pos_3_2

080digit_entry

#0010

070nt_edit_word_1

MOV(21)

#0000

080digit_entry

081.00

digit_entered

071.13

letter@pos_3_1

071.14


065.00

backspace_pls

071.05

letter@pos_4_1

071.06

letter@pos_4_2

080digit_entry

#0210

071nt_edit_word_2

MOV(21)

#0000

080digit_entry


081.00

digit_entered

071.05

letter@pos_4_1

071.06


065.00

backspace_pls

072.13

letter@pos_5_1

072.14

letter@pos_5_2

080digit_entry

#0010

071nt_edit_word_2

MOV(21)

#0000

080digit_entry

081.00

digit_entered

072.13

letter@pos_5_1

072.14


065.00

backspace_pls

072.05

letter@pos_6_1

072.06

letter@pos_6_2

080digit_entry

#0210

072nt_edit_word_3

MOV(21)

#0000

080digit_entry

081.00

digit_entered

072.05

letter@pos_6_1

072.06


065.00

backspace_pls

073.13

letter@pos_7_1

073.14

letter@pos_7_2

080digit_entry

#0010

072nt_edit_word_3

MOV(21)

#0000

080digit_entry


081.00

digit_entered

073.13

letter@pos_7_1

073.14


065.00

backspace_pls

073.05

letter@pos_8_1

073.06

letter@pos_8_2

080digit_entry

#0210

073nt_edit_word_4

MOV(21)

#0000

080digit_entry

081.00

digit_entered

073.05

letter@pos_8_1

073.06


065.00

backspace_pls

074.13

letter@pos_9_1

074.14

letter@pos_9_2

080digit_entry

#0010

073nt_edit_word_4

MOV(21)

#0000

080digit_entry

081.00

digit_entered

074.13

letter@pos_9_1

074.14


065.00

backspace_pls

074.05

letter@pos_10_1

074.06

letter@pos_10_2

080digit_entry

#0210

074nt_edit_word_5

MOV(21)

#0000

080digit_entry


081.00

digit_entered

074.05

letter@pos_10_1

074.06


065.00

backspace_pls

075.13

letter@pos_11_1

075.14

letter@pos_11_2

080digit_entry

#0010

074nt_edit_word_5

MOV(21)

#0000

080digit_entry

081.00

digit_entered

075.13

letter@pos_11_1

075.14


065.00

backspace_pls

075.05

letter@pos_12_1

075.06

letter@pos_12_2

080digit_entry

#0210

075nt_edit_word_6

MOV(21)

#0000

080digit_entry

081.00

digit_entered

075.05

letter@pos_12_1

075.06


065.00

backspace_pls

076.13

letter@pos_13_1

076.14

letter@pos_13_2

080digit_entry

#0010

075nt_edit_word_6

MOV(21)

#0000

080digit_entry


081.00

digit_entered

076.13

letter@pos_13_1

076.14


065.00

backspace_pls

076.05

letter@pos_14_1

076.06

letter@pos_14_2

080digit_entry

#0210

076nt_edit_word_7

MOV(21)

#0000

080digit_entry

081.00

digit_entered

076.05

letter@pos_14_1

076.06


065.00

backspace_pls

077.13

letter@pos_15_1

077.14

letter@pos_15_2

080digit_entry

#0010

076nt_edit_word_7

MOV(21)

#0000

080digit_entry

081.00

digit_entered

077.13

letter@pos_15_1

077.14


065.00

backspace_pls

077.05

letter@pos_16_1

077.06

letter@pos_16_2

080digit_entry

#0210

077nt_edit_word_8

MOV(21)

#0000

080digit_entry


081.00

digit_entered

077.05

letter@pos_16_1

077.06


065.00

backspace_pls

078.13

letter@pos_17_1

078.14

letter@pos_17_2

080digit_entry

#0010

077nt_edit_word_8

MOV(21)

#0000

080digit_entry

081.00

digit_entered

078.13

letter@pos_17_1

078.14


065.00

backspace_pls

078.05

letter@pos_18_1

078.06

letter@pos_18_2

080digit_entry

#0210

078nt_edit_word_9

MOV(21)

#0000

080digit_entry

081.00

digit_entered

078.05

letter@pos_18_1

078.06


065.00

backspace_pls

080digit_entry

#0010

078nt_edit_word_9

078.05

letter@pos_18_1MOV(21)

078.06

letter@pos_18_2

#0000

080digit_entry


Network 24 - Enter letters

064.03

nt_number_enabl

061.00

nt_let_key_a1@MOV(21)

#0041

080digit_entry

064.03

nt_number_enabl

061.01

nt_let_key_b2@MOV(21)

#0042

080digit_entry

064.03

nt_number_enabl

061.02

nt_let_key_c3@MOV(21)

#0043

080digit_entry

061.03

nt_let_key_d@MOV(21)

#0044

080digit_entry

061.04

nt_let_key_e@MOV(21)

#0045

080digit_entry

061.05

nt_let_key_f@MOV(21)

#0046

080digit_entry

061.06

nt_let_key_g@MOV(21)

#0047

080digit_entry


061.07

nt_let_key_h@MOV(21)

#0048

080digit_entry

064.03

nt_number_enabl

061.08

nt_let_key_i4@MOV(21)

#0049

080digit_entry

064.03

nt_number_enabl

061.09

nt_let_key_j5@MOV(21)

#004A

080digit_entry

064.03

nt_number_enabl

061.10

nt_let_key_k6@MOV(21)

#004B

080digit_entry

061.11

nt_let_key_l@MOV(21)

#004C

080digit_entry

061.12

nt_let_key_m@MOV(21)

#004D

080digit_entry

061.13

nt_let_key_n@MOV(21)

#004E

080digit_entry


061.14

nt_let_key_o@MOV(21)

#004F

080digit_entry

061.15

nt_let_key_p@MOV(21)

#0050

080digit_entry

064.03

nt_number_enabl

062.00

nt_let_key_q7@MOV(21)

#0051

080digit_entry

064.03

nt_number_enabl

062.01

nt_let_key_r8@MOV(21)

#0052

080digit_entry

064.03

nt_number_enabl

062.02

nt_let_key_s9@MOV(21)

#0053

080digit_entry

062.03

nt_let_key_t@MOV(21)

#0054

080digit_entry

062.04

nt_let_key_u@MOV(21)

#0055

080digit_entry


062.05

nt_let_key_v@MOV(21)

#0056

080digit_entry

062.06

nt_let_key_w@MOV(21)

#0057

080digit_entry

062.07

nt_let_key_x@MOV(21)

#0058

080digit_entry

062.08

nt_let_key_y@MOV(21)

#0059

080digit_entry

064.03

nt_number_enabl

062.09

nt_let_key_z0@MOV(21)

#005A

080digit_entry

Network 50 - Number entry

064.03

nt_number_enabl

062.09

nt_let_key_z0@MOV(21)

#0030

080digit_entry

064.03

nt_number_enabl

061.00

nt_let_key_a1@MOV(21)

#0031

080digit_entry


064.03

nt_number_enabl

061.01

nt_let_key_b2@MOV(21)

#0032

080digit_entry

064.03

nt_number_enabl

061.02

nt_let_key_c3@MOV(21)

#0033

080digit_entry

064.03

nt_number_enabl

061.08

nt_let_key_i4@MOV(21)

#0034

080digit_entry

064.03

nt_number_enabl

061.09

nt_let_key_j5@MOV(21)

#0035

080digit_entry

064.03

nt_number_enabl

061.10

nt_let_key_k6@MOV(21)

#0036

080digit_entry

064.03

nt_number_enabl

062.00

nt_let_key_q7@MOV(21)

#0037

080digit_entry

064.03

nt_number_enabl

062.01

nt_let_key_r8@MOV(21)

#0038

080digit_entry


064.03

nt_number_enabl

062.02

nt_let_key_s9@MOV(21)

#0039

080digit_entry

Network 60 - Spacebar

063.03

nt_space@MOV(21)

#005F

080digit_entry

Network 61 - Reset Num Lock

This rung resets the Number Lock when the screen is left.

253.13

ONCMP(20)

180nt_control_area

#0017

255.06

EQUALSRSET

064.03nt_number_enabl


Main 10 - Recipe data

Recipe data handling


253.15

FIRST_SCANMOV(21)

#1500

DM0806rec_scl_setup_1

MOV(21)

#0001


MOV(21)

#4920


MOV(21)

#0014



Network 2 - Set pointer

Set recipe 1st word pointers

NOTE:- Pointer value changed on ADD command from #0100 to #0080

253.13

ONBIN(23)

DM0800recipe_No

DM0802recipe_in_hex

SCL(66)

DM0802recipe_in_hex


DM0804recipe_pointer

ADD(30)

DM0804recipe_pointer

#0080

DM0814sequence_point


Network 3 - Recipe change

Detect recipe change then upload data from the store.

NOTE:- Changed XFER from #0100 to #0080 to stop corruption of DM areas

253.13

ONCMP(20)

DM0800recipe_No

DM0812change_detect

255.06

EQUALS@XFER(70)

#0080

*DM0804recipe_pointer

DM0900text_01/1

@XFER(70)

#0080

*DM0814sequence_point

DM0000auto_event_00

253.13

ONMOV(21)

DM0800recipe_No

DM0812change_detect

Network 5 - Select text

064.01

next_down@ADD(30)

DM0820text_pointer

#0010

DM0820text_pointer


064.00

next_up@SUB(31)

DM0820text_pointer

#0010

DM0820text_pointer

049.02

MCP_usedCMP(20)

DM0820text_pointer

#0910

255.06

EQUALS

064.01

next_down@ADD(30)

DM0820text_pointer

#0010

DM0820text_pointer

064.00

next_up@SUB(31)

DM0820text_pointer

#0010

DM0820text_pointer


Network 8 - Text limits

253.13

ONZCP(88)

DM0820text_pointer

#0900

#0960

255.07

LESS_THANMOV(21)

#0900

DM0820text_pointer

255.05

GREATER_THANMOV(21)

#0960

DM0820text_pointer

Network 9 - Text help

253.13

ONMOVD(83)

DM0820text_pointer

#0001

DM0826sting_pointer1

ADD(30)


DM0832text_help

DM0830help_pointer


253.13

ONCMP(20)

190nt_notify_area

#0017

255.06

EQUALSMOV(21)

#0110

182string_dest

MOV(21)

DM0830help_pointer

181string_source

@MOV(21)

#0900

DM0820text_pointer

@MOV(21)

#0000


@XFER(70)

#0010

*DM0820text_pointer

070nt_edit_word_1


Network 11 - Text change

Detect text change then upload data from the active area.

253.13

ONCMP(20)

DM0820text_pointer

DM0822text_last_scan

255.06

EQUALS@XFER(70)

#0010

*DM0820text_pointer

070nt_edit_word_1

253.13

ONMOV(21)

DM0820text_pointer

DM0822text_last_scan

Network 13 - Save recipe

064.02

nt_save_pb@XFER(70)

#0080

DM0900text_01/1


064.04

nt_no_save_pb@XFER(70)

#0080


DM0900text_01/1


Main 11 - Easy edit

253.13

ONZCP(88)

190nt_notify_area

#0080

#0084

255.06

EQUALS

052.00

easy_editing

Network 2 - Unused DM's

Set all unused data memories in the active editing area to #0000

052.00

easy_editing@BSET(71)

#0000

DM0066auto_time_16

DM0099auto_time_49

@BSET(71)

#0000

DM0016auto_event_16

DM0049auto_event_49


Network 3 - Mix 1 convert

Convert mix times to seconds

052.00

easy_editingMUL(32)

DM04701st_min

#0060

DM04731st_min_as_sec

ADD(30)

DM04721st_sec

DM04731st_min_as_sec

DM04201st_mix_time

052.00

easy_editingCMP(20)

DM04201st_mix_time

#0000

255.06

EQUALS

048.01

enter_mix_1@MOV(21)

#0081

180nt_control_area

DIFU(13)

053.14SEL_SLOW_SPD1

Network 5 - Speed 1

052.00

easy_editing

053.00

mix1_hi_pb

053.04

mix1_hi_lamp053.04

mix1_hi_lamp

053.05

mix1_med_lamp

053.06

mix1_lo_lamp

Network 6 - Speed 1

052.00

easy_editing

053.01

mix1_med_pb

053.05

mix1_med_lamp053.05

mix1_med_lamp

053.04

mix1_hi_lamp

053.06

mix1_lo_lamp


Network 7 - Speed 1

052.00

easy_editing

053.02

mix1_lo_pb

053.06

mix1_lo_lamp053.14

SEL_SLOW_SPD1053.06

mix1_lo_lamp

053.04

mix1_hi_lamp

053.05

mix1_med_lamp

052.00

easy_editing

048.02

enter_spd_1

053.04

mix1_hi_lamp@MOV(21)

#0061

DM0001auto_event_01

053.05

mix1_med_lamp@MOV(21)

#00A1

DM0001auto_event_01

053.04

mix1_hi_lamp

053.05


#0121

DM0001auto_event_01

Network 9 - 3 steps

Make the first three steps the same in case the program needs editing at a later date.

052.00

easy_editing

048.02

enter_spd_1MOV(21)

DM0001auto_event_01

DM0002auto_event_02

MOV(21)

DM0001auto_event_01

DM0003auto_event_03

MOV(21)

#0082

180nt_control_area


Network 10 - Mix 2 convert

Convert mix times to seconds

052.00

easy_editingMUL(32)

DM04802nd_min

#0060

DM04832nd_min_as_sec

ADD(30)

DM04822nd_sec

DM04832nd_min_as_sec

DM04302nd_mix_time

052.00

easy_editingCMP(20)

DM04302nd_mix_time

#0000

255.06

EQUALS

048.03

enter_mix_2@MOV(21)

#0083

180nt_control_area

DIFU(13)

053.15SEL_SLOW_SPD2

Network 12 - Speed 2

052.00

easy_editing

053.07

mix2_hi_pb

053.11

mix2_hi_lamp053.11

mix2_hi_lamp

053.12

mix2_med_lamp

053.13

mix2_lo_lamp

052.00

easy_editing

053.08

mix2_med_pb

053.12

mix2_med_lamp053.12

mix2_med_lamp

053.11

mix2_hi_lamp

053.13

mix2_lo_lamp


052.00

easy_editing

053.09

mix2_lo_pb

053.13

mix2_lo_lamp053.15

SEL_SLOW_SPD2053.13

mix2_lo_lamp

053.11

mix2_hi_lamp

053.12

mix2_med_lamp

052.00

easy_editing

048.04

enter_spd_2

053.11

mix2_hi_lamp@MOV(21)

#0061

DM0006auto_event_06

053.12


#00A1

DM0006auto_event_06

053.11

mix2_hi_lamp

053.12


#0121

DM0006auto_event_06

Network 16 - 3 steps

Make the next three steps the same in case the program needs editing at a later date.

052.00

easy_editing

048.04

enter_spd_2MOV(21)

DM0006auto_event_06

DM0007auto_event_07

MOV(21)

DM0006auto_event_06

DM0008auto_event_08

MOV(21)

#0084

180nt_control_area


Network 17 - Leak convert

Convert Leak time to seconds

052.00

easy_editingMUL(32)

DM0490leak_time_min

#0060

DM0493leak_min_as_sec

ADD(30)

DM0492leak_time_sec

DM0493leak_min_as_sec

DM0432leak_time

052.00

easy_editingCMP(20)

DM0432leak_time

#0000

255.06

EQUALS

048.05

enter_leak@MOV(21)

#0085

180nt_control_area


Network 19 - Default mix tim

052.00

easy_editing@MOV(21)

#0001

DM04701st_min

@MOV(21)

#0000

DM04721st_sec

@MOV(21)

#0001

DM04802nd_min

@MOV(21)

#0000

DM04822nd_sec


Network 20 - Set tim 0-3

Set the first four time intervals

052.00


#0000

DM0050auto_time_00

@MOV(21)

#0001

DM0051auto_time_01

@MOV(21)

#0002

DM0052auto_time_02

@MOV(21)

#0003

DM0053auto_time_03



052.00

easy_editingADD(30)

DM0051auto_time_01

DM04201st_mix_time

DM0404easy_edit_01

ADD(30)

DM0404easy_edit_01

#0013

DM0405easy_edit_02

ADD(30)

DM0405easy_edit_02

#0010

DM0406easy_edit_03


052.00

easy_editingADD(30)

DM0406easy_edit_03

#0001

DM0407easy_edit_04

ADD(30)

DM0407easy_edit_04

#0001

DM0408easy_edit_05

ADD(30)

DM0405easy_edit_02

DM04302nd_mix_time

DM0409easy_edit_06



052.00

easy_editingADD(30)

DM0409easy_edit_06

#0002

DM0410easy_edit_07

ADD(30)

DM0410easy_edit_07

#0002

DM0411easy_edit_08

ADD(30)

DM0411easy_edit_08

#0009

DM0412easy_edit_09



The last ADD(30) instuction in this network adds the fixed "LEAK TIME DM434" to the easy edit program. This is set at 25sec for the 001, 60 seconds for the 004 and 120 seconds for the 005.

052.00

easy_editingADD(30)

DM0412easy_edit_09

#0010

DM0413easy_edit_10

ADD(30)

DM0413easy_edit_10

DM0432leak_time

DM0414easy_edit_11

ADD(30)

DM0414easy_edit_11

#0004

DM0415easy_edit_12

ADD(30)

DM0415easy_edit_12

DM0434Leak-time-var

DM0416

Network 25 - Convert

Convert all results to minutes + seconds

052.00

easy_editingINC(38)

DM0440easy_ed_pointer


052.00

easy_editingZCP(88)


#0404

#0416

255.06

EQUALSMOV(21)

#0404


052.00

easy_editingSUB(31)


#0350

DM0442easy_ed_point2

052.00

easy_editingDIV(33)

*DM0440easy_ed_pointer

#0060

DM0450easy_ed_work01

052.00

easy_editingMOVD(83)


#0210


MOVD(83)


#0010



052.00

easy_editingMOV(21)


*DM0442easy_ed_point2

052.00


#0001

DM0000auto_event_00

@MOV(21)

#0021

DM0001auto_event_01

@MOV(21)

#0021

DM0002auto_event_02

@MOV(21)

#0021

DM0003auto_event_03


052.00


#0003

DM0004auto_event_04

@MOV(21)

#0125

DM0005auto_event_05

@MOV(21)

#0021

DM0006auto_event_06

@MOV(21)

#0021

DM0007auto_event_07

052.00


#0021

DM0008auto_event_08

@MOV(21)

#0009

DM0009auto_event_09

@MOV(21)

#0209

DM0010auto_event_10

@MOV(21)

#0009

DM0011auto_event_11


052.00


#0011

DM0012auto_event_12

@MOV(21)

#0000

DM0013auto_event_13

@MOV(21)

#0200

DM0014auto_event_14

@MOV(21)

#0600

DM0015auto_event_15

@MOV(21)

#0600

DM0016auto_event_16

Network 35 - Save easy prog

064.06

easy_save@XFER(70)

#0100

DM0000auto_event_00


@MOV(21)

#0014

180nt_control_area


064.07

easy_no_save@XFER(70)

#0100


DM0000auto_event_00

@MOV(21)

#0014

180nt_control_area

Main 12 - Advanced edit

Network 1 - Move to edit

253.13

ONZCP(88)

190nt_notify_area

#0060

#0064

255.06

EQUALS@XFER(70)

#0100

DM0000auto_event_00

HR00seq_edit_area

020.12

save_edit_seq@XFER(70)

#0100

HR00seq_edit_area

DM0000auto_event_00

@XFER(70)

#0100

HR00seq_edit_area



Main 13 - E/stop

Network 1 - E/Stop

000.09

e_stop

000.07

reset

090.00

e_stop_ok090.00

e_stop_ok

Network 2 - Door switch

Network inhibited (25314) on the heated cup/oven machines, as the system off bit also disables the temperature conrol output.The Door switch in the open position will turn the output inhibit bit on. This prevents any output from the PLC

253.14

OFF

000.08

door_switch

252.15

OUTPUT_OFF

Main 14 - Manual control

253.13

ONCMP(20)

180nt_control_area

#0025

255.06

EQUALS

031.01

091.00

a_down_pls

031.01SET

091.02

a_up_pls

031.00

091.04

run_mix_pls@MOV(21)

091.06

b_down_pls

#0109

091.08

b_up_pls

DM6141

091.10

slow_leak_pls091.12

fast_leak_pls091.14

run_pump_pls054.08

speed_sel_pls


031.00 255.00

0-1_SEC_PULSE@INC(38)

DM6140

CMP(20)

DM6140

#0011

255.06

EQUALSRSET

255.05

GREATER_THAN

031.00

253.15

FIRST_SCAN@MOV(21)

#0000

DM6140

@MOV(21)

#0108

DM6141

Network 5 - Lower "A"

031.00 030.00

cup_a_downDIFU(13)

091.00a_down_pls

091.00

a_down_pls

091.01

call_a_downKEEP(11)

091.00

a_down_pls

091.01

call_a_down

091.01call_a_down

090.00

e_stop_ok091.03

call_a_up000.01

a_bottom_limit024.00

auto_replay022.10

rec_end_pls


Network 7 - Raise "A"

031.00 030.01

cup_a_upDIFU(13)

091.02a_up_pls

091.02

a_up_pls

091.03

call_a_upKEEP(11)

091.02

a_up_pls

091.03

call_a_up

091.03call_a_up

090.00

e_stop_ok091.01

call_a_down000.00

a_top_limit024.00

auto_replay022.10

rec_end_pls

Network 9 - Run mixer

031.00 030.02

run_stop_mixerDIFU(13)

091.04run_mix_pls

091.04

run_mix_pls

091.05

call_mixer_runKEEP(11)

091.04

run_mix_pls

091.05

call_mixer_run

091.05call_mixer_run

090.00

e_stop_ok024.00

auto_replay022.10

rec_end_pls

Network 11 - Lower "B"

031.00 152.15

WAX-HEAT-ON

030.04

cup_b_downDIFU(13)

091.06b_down_pls


091.06

b_down_pls

091.07

call_b_downKEEP(11)

091.06

b_down_pls

091.07

call_b_down

091.07call_b_down

090.00

e_stop_ok091.09

call_b_up000.03

b_bottom_limit024.00

auto_replay022.10

rec_end_pls092.02

A_tipped

Network 13 - Raise "B"

031.00 030.05

cup_b_upDIFU(13)

091.08b_up_pls

091.08

b_up_pls

091.09

call_b_upKEEP(11)

091.08

b_up_pls

091.09

call_b_up

091.09call_b_up

090.00

e_stop_ok091.07

call_b_down000.02

b_top_limit024.00

auto_replay022.10

rec_end_pls

Network 15 - Slow leak

031.00 030.06

leak_slowDIFU(13)

091.10slow_leak_pls


091.10

slow_leak_pls

091.11

call_slow_leakKEEP(11)

091.10

slow_leak_pls

091.11

call_slow_leak

091.11call_slow_leak

090.00

e_stop_ok024.00

auto_replay090.05

stop_leaks022.10

rec_end_pls

Network 17 - Fast leak

031.00 030.07

leak_fastDIFU(13)

091.12fast_leak_pls

091.12

fast_leak_pls

091.13

call_fast_leakKEEP(11)

091.12

fast_leak_pls

091.13

call_fast_leak

091.13call_fast_leak

090.00

e_stop_ok024.00

auto_replay090.05

stop_leaks022.10

rec_end_pls

Network 19 - Run Pump

031.00 030.08

run_pumpDIFU(13)

091.14run_pump_pls

091.14

run_pump_pls

091.15

call_pumpKEEP(11)

091.14

run_pump_pls

091.15

call_pump

091.15call_pump

090.00

e_stop_ok024.00

auto_replay022.10

rec_end_pls035.14

vac_flt_latch


024.00

auto_replay

000.03

b_bottom_limit

035.10

ok?

092.02

A_tipped000.01

a_bottom_limit092.02

A_tipped

152.15

WAX-HEAT-ON

024.00

auto_replay

030.04

cup_b_down

092.02

A_tipped@MOV(21)

#0029

180nt_control_area

035.10

ok?

022.02

rec_in_prog@MOV(21)

#0022

180nt_control_area

022.02

rec_in_prog@MOV(21)

#0025

180nt_control_area

Main 15 - Speed select

253.15

FIRST_SCANMOV(21)

#0001

170speed_select

031.00 030.03

mixer_speedDIFU(13)

054.08speed_sel_pls


253.13

ONCMP(20)

170speed_select

#0002

255.05

GREATER_THANSET

054.09use_ROR_func

RSET

054.10use_ROL_func

255.07

LESS_THANSET

054.10use_ROL_func

RSET

054.09use_ROR_func

054.09

use_ROR_func

054.08

speed_sel_plsROR(28)

170speed_select

054.10

use_ROL_func

054.08

speed_sel_plsROL(27)

170speed_select

024.00

auto_replay

170.00

mix_low_speed

034.02

mix_lo_speed024.00

auto_replay

025.08

play_mix_lo

024.00

auto_replay

170.01

mix_mid_speed

034.01

mix_med_speed024.00

auto_replay

025.07

play_mix_med

024.00

auto_replay

170.02

mix_high_speed

034.00

mix_hi_speed024.00

auto_replay

025.06

play_mix_hi


Main 16 - Outputs

Network 1 - Lower "A"

090.00

e_stop_ok

091.01

call_a_down

000.02

b_top_limit025.01

play_a_down

024.00

auto_replay

024.02

pause_play_ltchLR32.00 LR33.01

000.01

a_bottom_limit

100.01

a_down

Network 2 - Raise "A"

090.00

e_stop_ok

091.03

call_a_up

000.00

a_top_limit025.02

play_a_up

024.00

auto_replay

024.02

pause_play_ltch091.07

call_b_down

000.00

a_top_limitLR32.00 LR33.02

100.02

a_up



090.00

e_stop_ok

091.05

call_mixer_run

035.14

vac_flt_latch025.05

play_mix_run

024.00

auto_replay

024.02

pause_play_ltch

092.00

stirrer_run

Network 4 - Lower "B"

090.00

e_stop_ok

091.07

call_b_down

000.00

a_top_limit025.03

play_b_down

024.00

auto_replay

024.02


cup_b_down

152.15

WAX-HEAT-ONLR32.00 LR33.03

000.03

b_bottom_limit

100.03

b_down


Network 5 - Raise "B"

090.00

e_stop_ok

091.09

call_b_up

000.02

b_top_limit025.04

play_b_up

024.00

auto_replay

024.02


call_a_down

000.02

b_top_limitLR32.00 LR33.04

100.04

b_up

Network 6 - Leak slow

090.00

e_stop_ok

091.11

call_slow_leak

100.07

slow_sol025.09

play_slow_leak

024.00

auto_replay

024.02


Network 7 - Leak fast

090.00

e_stop_ok

091.13

call_fast_leak

100.08

fast_sol025.10

play_fast_leak

024.00

auto_replay

024.02



Network 8 - Pump

090.00

e_stop_ok

091.15

call_pump

100.00

vac_pump025.00

play_vac

024.00

auto_replay

024.02

pause_play_ltchTIM098

DIFU(13)

090.05stop_leaks

Network 9 - Hoist up

090.00

e_stop_ok

000.05

lift_raise_pb

000.04

lift_top_limit

100.06

lift_down

100.05

lift_up054.02

CALL_LIFT_UP

Network 10 - Hoist down

090.00

e_stop_ok

000.06

lift_down_pb

100.05

lift_up

100.06

lift_down054.03

CALL_LIFT_DWN

Network 11 - External Alarm

183.13

cont_buzz

100.15

EXT_ALRM_BUZZR183.12

int_buzzLR32.00 LR33.15


Main 17 - Speed output

Network 1 - Default Lo

253.15

FIRST_SCANCMP(20)

DM0222mixer_lo_speed

#0015

255.07

LESS_THANMOV(21)

#0015


Network 2 - Default Lo

253.15

FIRST_SCANCMP(20)


#0050

255.05

GREATER_THANMOV(21)

#0050


Network 3 - Default Med

253.15

FIRST_SCANCMP(20)

DM0221mixer_med_speed

#0050

255.07

LESS_THANMOV(21)

#0050



Network 4 - Default Med

253.15

FIRST_SCANCMP(20)


#0099

255.05

GREATER_THANMOV(21)

#0099


Network 5 - Default Hi

253.15

FIRST_SCANCMP(20)

DM0220mixer_hi_speed

#0100

255.07

LESS_THANMOV(21)

#0100


Network 6 - Default Hi

253.15

FIRST_SCANCMP(20)


#0160

255.05

GREATER_THANMOV(21)

#0160



Network 7 - Hi

092.00

stirrer_run

024.00

auto_replay

034.00

mix_hi_speed

TIM051

hi_speed_loTIM

024.00

auto_replay

025.06

play_mix_hi

050hi_speed_hi

#0070

092.00

stirrer_run

024.00

auto_replay

034.00

mix_hi_speed

TIM050

hi_speed_hiTIM

024.00

auto_replay

025.06

play_mix_hi

051hi_speed_lo

#0030

092.00

stirrer_run

024.00

auto_replay

034.00

mix_hi_speed

TIM050

hi_speed_hiMOV(21)

024.00

auto_replay

025.06

play_mix_hi


DM0224sel_speed

092.00

stirrer_run

024.00

auto_replay

034.00

mix_hi_speed

TIM050

hi_speed_hiMOV(21)

024.00

auto_replay

025.06

play_mix_hi


DM0224sel_speed

Network 11 - Med

024.00

auto_replay

034.01

mix_med_speedMOV(21)

024.00

auto_replay

025.06

play_mix_hi

025.07

play_mix_med


DM0224sel_speed


Network 12 - Lo

024.00

auto_replay

034.02

mix_lo_speed024.00

auto_replay

025.06

play_mix_hi

025.07

play_mix_med

025.08

play_mix_lo

MOV(21)


DM0224sel_speed

Network 13 - Max speed

253.13

ONCMP(20)

DM0224sel_speed

#0160

255.05

GREATER_THANMOV(21)

#0160

DM0224sel_speed



253.15

FIRST_SCANMOV(21)

#008D

DM0230scale_setup_01

MOV(21)

#0145


MOV(21)

#03D5


MOV(21)

#04C9


MOV(21)

#00F4


Network 15 - Scale output

092.00

stirrer_runSCL3(18)

DM0224sel_speed


236mix_speed

092.00

stirrer_runMOV(21)

#0000

236mix_speed


Main 18 - Indicators

PB status lamps etc.

Network 1 - A down

000.01

a_bottom_limit

TIM008

lamps_delay

032.00

cup_a_down_lamp100.01

a_down

255.02

1_SEC_PULSE

Network 2 - A up

000.00

a_top_limit

TIM008

lamps_delay

032.01

cup_a_up_lamp100.02

a_up

255.02

1_SEC_PULSE


092.00

stirrer_run

TIM008

lamps_delay

032.02

run_mix_lamp

Network 4 - Mixer speed

253.14

OFF

032.03

mix_speed_lamp

Network 5 - B down

000.03

b_bottom_limit

TIM008

lamps_delay

032.04

cup_b_down_lamp100.03

b_down

255.02

1_SEC_PULSE

Network 6 - B up

000.02

b_top_limit

TIM008

lamps_delay

032.05

cup_b_up_lamp100.04

b_up

255.02

1_SEC_PULSE

Network 7 - Slow leak

100.07

slow_sol

TIM008

lamps_delay

032.06

leak_slow_lamp


Network 8 - Fast leak

100.08

fast_sol

TIM008

lamps_delay

032.07

leak_fast_lamp

Network 9 - Pump run

100.00

vac_pump

TIM008

lamps_delay

032.08

run_pump_lamp

Main 19 - Auto record

Network 1 - Erase active

022.02

rec_in_prog

022.01

rec_started

020.00

auto_erase@BSET(71)

#0000

DM0000auto_event_00

DM0099auto_time_49

@BSET(71)

#0000

HR00seq_edit_area

HR99seq_edit_end

Network 2 - Record start

253.13

ONCMP(20)

DM0000auto_event_00

#0000

255.06

EQUALS

022.00

rec_enable255.06

EQUALS

022.01

rec_started


023.15

auto_ready

022.00

rec_enable

020.01

auto_start_recKEEP(11)

020.02

auto_stop_rec

022.02rec_in_prog

022.05

@step50

022.02

rec_in_progDIFU(13)

022.10rec_end_pls

022.02

rec_in_prog

022.04

pause_latch

020.09

auto_controls@MOV(21)

#0025

180nt_control_area

022.02

rec_in_prog@BSET(71)

020.00

auto_erase

#0000

DM0500time_count

DM0510step_count

Network 7 - Pause?

020.03

auto_pause_recDIFU(13)

022.03pause_pls

022.03

pause_pls

022.04

pause_latchKEEP(11)

090.00

e_stop_ok

022.02

rec_in_prog

022.04pause_latch

022.03

pause_pls

022.04

pause_latch022.02

rec_in_prog

022.02

rec_in_prog

022.04

pause_latch

022.01

rec_started

TIM020

auto_rec_1sTIM

020auto_rec_1s

#0010


TIM020

auto_rec_1sINC(38)

DM0500time_count

253.13

ONDIV(33)

DM0500time_count

#0060

DM0501tim_min

MOVD(83)

DM0501tim_min

#0210

DM0505tim_m+s

MOVD(83)

DM0502tim_sec

#0010

DM0505tim_m+s

Network 12 - Stop lamp

022.02

rec_in_prog

023.02

stop_rec_lamp022.02

rec_in_prog

255.02

1_SEC_PULSE

Network 13 - Start lamp

023.15

auto_ready

024.00

auto_replay

022.00

rec_enable

255.02

1_SEC_PULSE

023.01

start_rec_lamp022.02

rec_in_prog


Network 14 - Erase pb+lamp

022.02

rec_in_prog

022.01

rec_started

255.02

1_SEC_PULSE

TIM008

lamps_delay

023.00

erase_lamp020.15

auto_erase_pb@MOV(21)

#0024

180nt_control_area

Network 15 - Pause lamp

022.04

pause_latch

255.02

1_SEC_PULSE

023.03

pause_rec_lamp

Network 16 - Save pointers

Set the recipe data store checking pointers

253.13

ONADD(30)


#0001

DM0816save_event

ADD(30)


#0051

DM0818save_time

253.13

ONCMP(20)

DM0001auto_event_01

*DM0816save_event

255.06

EQUALS

022.07

event01=store


253.13

ONCMP(20)

DM0051auto_time_01

*DM0818save_time

255.06

EQUALS

022.08

time01=store

Network 19 - Save lamp

022.07

event01=store

022.01

rec_started

022.02

rec_in_prog

255.02

1_SEC_PULSE

TIM008

lamps_delay022.08

time01=store

023.04

save_rec_lamp

Network 20 - Show cont. lamp

022.02

rec_in_prog

022.04

pause_latch

255.02

1_SEC_PULSE

TIM008

lamps_delay

023.09

auto_cont_lamp

Network 21 - Record bits

100.00

vac_pump

021.00

rec_pump_on

100.01

a_down

021.01

rec_A_down

100.02

a_up

021.02

rec_A_up

100.03

b_down

021.03

rec_B_down

100.04

b_up

021.04

rec_B_up

092.00

stirrer_run

021.05

rec_mix_run


034.00

mix_hi_speed

021.06

rec_mix_hi

034.01

mix_med_speed

021.07

rec_mix_med

034.02

mix_lo_speed

021.08

rec_mix_lo

100.07

slow_sol

021.09

rec_slow_leak

100.08

fast_sol

021.10

rec_fast_leak

Network 32 - Set tim pointer

022.02

rec_in_progADD(30)

DM0510step_count

#0050

DM0515step+50

Network 33 - Record segment

022.02

rec_in_progCMP(20)

030nt_man_control

#0000

031.00 255.06

EQUALS@MOV(21)

021auto_record

*DM0510step_count

@MOV(21)

DM0505tim_m+s

*DM0515step+50


Network 34 - Goto next step

022.02

rec_in_progCMP(20)

*DM0510step_count

#0000

255.06

EQUALS

031.00@INC(38)

DM0510step_count

Network 35 - Last step?

253.13

ONCMP(20)

DM0510step_count

#0049

255.06

EQUALS

022.05

@step50

@MOV(21)

DM0505tim_m+s

DM0099auto_time_49

@MOV(21)

#0000

DM0049auto_event_49

@MOV(21)

#0027

180nt_control_area


Network 36 - Cycle end

At the cycle end record the time and enter NO actions

NOTE:- MOV command changed to enable clearing of step counter.

022.02

rec_in_prog@MOV(21)

DM0505tim_m+s

*DM0515step+50

@MOV(21)

#0000

DM0510step_count

Network 37 - Save auto seq'

022.02

rec_in_prog

020.04

auto_save_seq@XFER(70)

#0100

DM0000auto_event_00


022.02

rec_in_prog

092.00

stirrer_run

TIM025

automix_run_secTIM

025automix_run_sec

#0010

022.02

rec_in_prog@MOV(21)

#0000

DM0150tim_dis_min

092.00

stirrer_run@MOV(21)

#0000

DM0150tim_dis_min


TIM025

automix_run_secINC(38)

DM0150tim_dis_min

253.13

ONDIV(33)

DM0150tim_dis_min

#0060

DM0160mix_tim_min

Main 20 - Auto Replay

090.00

e_stop_ok

100.00

vac_pump

100.01

a_down

100.02

a_up

100.03

b_down

100.04

b_up

100.05

lift_up

100.06

lift_down

092.00

stirrer_run

100.07

slow_sol

100.08

fast_sol

023.15

auto_ready

023.15

auto_ready

022.01

rec_started

022.02

rec_in_prog

020.06

auto_play_start020.08

auto_play_stop024.05

cycle_end

KEEP(11)

024.00auto_replay

024.00

auto_replay

020.07

auto_play_pauseDIFU(13)

024.01pause_play_pls


024.01

pause_play_pls

024.02

pause_play_ltchKEEP(11)

090.00

e_stop_ok

024.00

auto_replay

024.02pause_play_ltch

024.01

pause_play_pls

024.02


auto_replay

024.00

auto_replay

024.02

pause_play_ltch

TIM030

replay_sec_timTIM

030replay_sec_tim

#0010

Network 6 - Time in seconds

Auto replay time in seconds

TIM030

replay_sec_timINC(38)

DM0520replay_time

253.13

ONDIV(33)

DM0520replay_time

#0060

DM0521replay_min

MOVD(83)

DM0521replay_min

#0210

DM0525replay_min+sec

MOVD(83)

DM0522replay_sec

#0010



Network 8 - Reset@power on

253.15

FIRST_SCANBSET(71)

#0000

DM0520replay_time

DM0530replay_step

Network 9 - Reset timer

Reset auto replay timer at auto relay start

024.00

auto_replay@BSET(71)

#0000

DM0520replay_time

DM0530replay_step

Network 10 - Reset timer

Reset auto replay timer at auto relay stop

024.00

auto_replay@BSET(71)

#0000

DM0520replay_time

DM0530replay_step

024.00

auto_replayADD(30)

DM0530replay_step

#0050

DM0532replay+50


024.00

auto_replayCMP(20)

*DM0532replay+50


255.06

EQUALS@MOV(21)

*DM0530replay_step

025auto_replay_bit

@INC(38)

DM0530replay_step

024.00

auto_replayCMP(20)


DM0250total_rec_time

255.06

EQUALSMOV(21)

#0000

025auto_replay_bit

MOV(21)

#0026

180nt_control_area

024.05

cycle_end

Network 14 - Stop lamp

024.00

auto_replay

023.08

stop_play_lamp024.00

auto_replay

255.02

1_SEC_PULSE

Network 15 - Start lamp

023.15

auto_ready

024.00

auto_replay

022.01

rec_started

255.02

1_SEC_PULSE

023.06

start_play_lamp024.00

auto_replay


Network 16 - Pause lamp

024.02

pause_play_ltch

255.02

1_SEC_PULSE

023.07

pause_play_lamp

Network 17 - Rec Tim in Secs

Convert total recipe time to seconds.

253.13

ONMOVD(83)


#0010

DM0270total_sec

MOVD(83)


#0012

DM0271total_min

MUL(32)

DM0271total_min

#0060

DM0272total_mn_as_sec

ADD(30)

DM0272total_mn_as_sec

DM0270total_sec

DM0274total_tim_sec

Network 18 - Countdown sec

253.13

ONSUB(31)

DM0274total_tim_sec

DM0520replay_time

DM0276auto_countdown


Network 19 - C'down min+sec

Convert countdown register to minutes and seconds in one register.

253.13

ONDIV(33)

DM0276auto_countdown

#0060

DM0278countdown_min

MOVD(83)

DM0278countdown_min

#0210

DM0280c'down_min+sec

MOVD(83)

DM0279conutdown_sec

#0010

DM0280c'down_min+sec

024.00

auto_replay

100.02

a_upKEEP(11)

024.00

auto_replay

140.00a_raised

024.00

auto_replay

140.00

a_raised

092.00

stirrer_run

054.11

MIX_COMP_RLY

TIM070

mix_c'd_sec_tim

TIM

070mix_c'd_sec_tim

#0010


140.00

a_raised

TIM070

mix_c'd_sec_timINC(38)

DM0282mix_replay_tim

Network 23 - Mix Complete

Mix time complete. Stop countdown.NOTE:- This rung may need removing. I suspect that the timer should be set to the time it took the mixer to run rather that anything else.

253.13

ONCMP(20)


DM0338mix_time_sec

255.06

EQUALS

054.11

MIX_COMP_RLY

024.00

auto_replay@MOV(21)

#0000



253.13

ONSUB(31)

DM0338mix_time_sec


DM0283mix_play_remain

DIV(33)

DM0283mix_play_remain

#0060

DM0285mix_rem_min

MOVD(83)

DM0285mix_rem_min

#0210

DM0288auto_mix_disp

MOVD(83)

DM0286mix_rem_sec

#0010

DM0288auto_mix_disp

Main 21 - Auto Time+Steps

Detect recipe time and number of steps used

253.13

ONMAX(17)

#4050

DM0050auto_time_00


SUB(31)

DM0251steps+50

#0049

DM0252total_steps


Main 22 - Auto Mix time

132.00

scan_divider

132.00

scan_divider

Network 2 - Scan DM's

Scan active recipe

132.00

scan_dividerINC(38)

DM0300event_pointer

253.13

ONCMP(20)

DM0300event_pointer

#0000

255.06

EQUALS

132.01

scan@DM0000

253.13

ONCMP(20)

DM0300event_pointer

#0049

255.05

GREATER_THANMOV(21)

#0000

DM0300event_pointer

131.04

scan@#0049

Network 5 - Set tim pointer

253.13

ONADD(30)

DM0300event_pointer

#0050

DM0302time_point


Network 6 - Scan events

253.13

ONMOV(21)

*DM0300event_pointer

130examine_DMs

130.01

cup_a_lowerKEEP(11)

131.03

mix_time_done

131.00a_up_det

131.04

scan@#0049

132.01

scan@DM0000KEEP(11)

130.01

cup_a_lower

131.05no_a_up

131.00

a_up_det

131.04

scan@#0049BSET(71)

131.05

no_a_up

#0000

DM0310mix_start_tim

DM0313rst_mix_tim_end

131.00

a_up_det

130.01

cup_a_lower

130.05

mix_runKEEP(11)

131.03

mix_time_done

131.01mix_start

131.04

scan@#0049

131.01

mix_start@MOV(21)

*DM0302time_point

DM0310mix_start_tim

131.01

mix_start

130.05

mix_runKEEP(11)

131.03

mix_time_done

131.02mix_stop_det


131.02

mix_stop_det@MOV(21)

*DM0302time_point

DM0312mix_stop_tim

131.01

mix_start

131.02

mix_stop_det

130.05

mix_run

131.03

mix_time_done

Network 15 - Convert start

253.13

ONMOVD(83)

DM0310mix_start_tim

#0010

DM0320mix_start_sec

MOVD(83)

DM0310mix_start_tim

#0012

DM0321mix_start_min

MUL(32)

DM0321mix_start_min

#0060

DM0322mix_start_msec

ADD(30)

DM0322mix_start_msec

DM0320mix_start_sec

DM0324start_sec


Network 16 - Convert stop

253.13

ONMOVD(83)

DM0312mix_stop_tim

#0010

DM0330mix_stop_sec

MOVD(83)

DM0312mix_stop_tim

#0012

DM0331mix_stop_min

MUL(32)

DM0331mix_stop_min

#0060

DM0332mix_stop_msec

ADD(30)

DM0332mix_stop_msec

DM0330mix_stop_sec

DM0334stop_esc

253.13

ONSUB(31)

DM0334stop_esc

DM0324start_sec

DM0338mix_time_sec

253.13

ONDIV(33)

DM0338mix_time_sec

#0060

DM0340mix_minutes


130.00

pump_run

130.09

slow_leak

130.10

fast_leakKEEP(11)

132.01

scan@DM0000

131.06pmp_stop_det

131.06

pmp_stop_det@MOV(21)

*DM0302time_point

DM0315pump_stop_tim

131.06

pmp_stop_det

130.09

slow_leak

130.00

pump_runKEEP(11)

130.10

fast_leak

131.07leak_valve_open

132.01

scan@DM0000

131.07

leak_valve_open@MOV(21)

*DM0302time_point

DM0316Leak_Open_Time


Network 23 - Convert start

253.13

ONMOVD(83)

DM0315pump_stop_tim

#0010

DM0350

MOVD(83)

DM0315pump_stop_tim

#0012

DM0351

MUL(32)

DM0351

#0060

DM0352

ADD(30)

DM0352

DM0350

DM0354


Network 24 - Convert stop

253.13

ONMOVD(83)


#0010

DM0360

MOVD(83)


#0012

DM0361

MUL(32)

DM0361

#0060

DM0362

ADD(30)

DM0362

DM0360

DM0364

253.13

ONSUB(31)

DM0364

DM0354

DM0368

253.13

ONDIV(33)

DM0368

#0060

DM0370


Main 23 - Manual timers

253.13

ONCMP(20)

190nt_notify_area

#0022

255.06

EQUALS

096.00

@page22

024.00

auto_replay

100.00

vac_pump

TIM060

man_run_secTIM

060man_run_sec

#0010

TIM060

man_run_secINC(38)

DM0260total_sec_count

253.13

ONDIV(33)


#0060

DM0262man_run_mins

024.00

auto_replay

022.02

rec_in_prog

092.00

stirrer_run

TIM061

mix_run_sec_timTIM

061mix_run_sec_tim

#0010

TIM061

mix_run_sec_timINC(38)

DM0265man_mix_seconds


Network 7 - Reset Mix Time

Reset Manual Mixer Timer when starting the mixer.

024.00

auto_replay

022.02

rec_in_prog

092.00

stirrer_run@MOV(21)

#0000


253.13

ONDIV(33)


#0060

DM0267man_mix_mins

096.00

@page22DIFU(13)

096.01left_page22

100.00

vac_pump@BSET(71)

#0000


DM0264

096.01

left_page22

100.00

vac_pump

092.00

stirrer_run@BSET(71)

#0000


DM0269reset_man_time


Main 24 - Language

253.13

ONCMP(20)

DM0992lan_chg_pointer

#1000

255.07

LESS_THAN@MOV(21)

#1000


Network 2 - Text

253.15

FIRST_SCANMOV(21)

#1000


253.15

FIRST_SCANCMP(20)

DM0990select_lan

#0000

255.06

EQUALSMOV(21)

#0150

DM0994string_pointer

253.15

FIRST_SCANCMP(20)

DM0990select_lan

#0001

255.06

EQUALSMOV(21)

#0320



253.15

FIRST_SCANCMP(20)

DM0990select_lan

#0002

255.06

EQUALSMOV(21)

#0490


253.15

FIRST_SCANCMP(20)

DM0990select_lan

#0003

255.06

EQUALSMOV(21)

#0660


253.15

FIRST_SCANCMP(20)

DM0990select_lan

#0004

255.06

EQUALSMOV(21)

#0830


253.13

ONMOV(21)


*DM0992lan_chg_pointer


253.13

ONCMP(20)


#1169

255.05

GREATER_THANINC(38)


INC(38)


Network 10 - Alarms

253.13

ONCMP(20)

DM0990select_lan

#0000

255.06

EQUALSMOV(21)

050active_alarms

120eng_alarms

MOV(21)

#0250

DM0832text_help


253.13

ONCMP(20)

DM0990select_lan

#0001

255.06

EQUALSMOV(21)

050active_alarms

121ger_alarms

MOV(21)

#0420

DM0832text_help

253.13

ONCMP(20)

DM0990select_lan

#0002

255.06

EQUALSMOV(21)

050active_alarms

122fren_alarms

MOV(21)

#0590

DM0832text_help


253.13

ONCMP(20)

DM0990select_lan

#0003

255.06

EQUALSMOV(21)

050active_alarms

123span_alarms

MOV(21)

#0760

DM0832text_help

253.13

ONCMP(20)

DM0990select_lan

#0004

255.06

EQUALSMOV(21)

050active_alarms

124ital_alarms

MOV(21)

#0930

DM0832text_help


Main 25 - Temp-settings

Network 1 - Temp comm codes

Sets temperature command codes PV, Status, P, I and D values

253.15

FIRST_SCANMOV(21)

#C070

DM6135

MOV(21)

#C090

DM6136TEMP-CONT-CC2

MOV(21)

#C010

DM6137TEMP-CONT-CC3

MOV(21)

#C020

DM6138TEMP-CONT-CC4

MOV(21)

#C030

DM6139TEMP-CONT-CC5


Network 2 - Wax initiate

Initalises the the wax temperature control settings, eg:- Span limitsand alarm value

253.15

FIRST_SCANCMP(20)

DM6103WAX-MIN

#0000

255.06

EQUALSMOV(21)

#0200

DM6103WAX-MIN

CMP(20)

DM6104WAX-MAX

#0000

255.06

EQUALSMOV(21)

#2500

DM6104WAX-MAX

CMP(20)

DM6111Wax-Alarm-Set

#0000

255.06

EQUALSMOV(21)

#0250

DM6111Wax-Alarm-Set


Network 3 - Oven initiate

Initalises the the Oven temperature control settings, eg:- Span limitsand alarm value

253.15

FIRST_SCANCMP(20)

DM6123OVEN-MIN

#0000

255.06

EQUALSMOV(21)

#0200

DM6123OVEN-MIN

CMP(20)

DM6124OVEN-MAX

#0000

255.06

EQUALSMOV(21)

#2500

DM6124OVEN-MAX

CMP(20)


#0000

255.06

EQUALSMOV(21)

#0100



Network 4 - Temp options 1

Selects which Temperature control option(s) are installed and permits acces to the relevant control page on the MMI

159.00

Temp-menu-s/w

000.10

Wax-temp-used

000.11

Oven-temp-used@MOV(21)

#0100

180nt_control_area

000.10

Wax-temp-used

000.11


#0101

180nt_control_area

000.10

Wax-temp-used

000.11


#0102

180nt_control_area

000.10

Wax-temp-used

000.11


#0103

180nt_control_area


Network 5 - Temp options 2

Selects which Temperature control option(s) are installed and permits access via engineering password page the to the relevant Span limiting settings page on the MMI

159.01

Temp-set-cursor

000.10

Wax-temp-used

000.11


#0109

180nt_control_area

000.10

Wax-temp-used

000.11


#0110

180nt_control_area

000.10

Wax-temp-used

000.11


#0115

180nt_control_area

000.10

Wax-temp-used

000.11


#0120

180nt_control_area

Main 26 - Wax-sw-init

This block controls the Wax Temperature loop setting and display for the on and off states

Network 1 - Heat/sw strobe

Gives a single pulse when the Wax heat switch on the NT is pressed

153.00

wax-heatswitchDIFU(13)

153.01wax-heat-flag


Network 2 - Heat/sw toggle

Uses the heatswitch puse to toggle bit 154.01 on & off. First scan sets the heat to off position

153.01

wax-heat-flag

154.01

Wax-heat-ON/OFFKEEP(11)

153.01

wax-heat-flag

154.01

Wax-heat-ON/OFF

154.01Wax-heat-ON/OFF

253.15

FIRST_SCAN050.07

Wax-O/T-off152.10

Wax-isft-ht-off

154.01

Wax-heat-ON/OFF

100.09

Heated-cup-cont

Network 4 - Heat off seting

When the heat switch is toggled off then #CCCC stops the temperature controller from working. This block also sets the PV to display Zero and the staus bits to off.Bit 153.02 is used to initiate the Shift register for the Wax temperature control loop read cycle.

152.08

WAX-IN-SFT-SET

154.01

Wax-heat-ON/OFFMOV(21)

#CCCC

101WAX-HEAT-OP

MOV(21)

#0000

151STATUS-WAX

MOV(21)

#0000

DM6106WAX-PV

DIFD(14)

153.02HEAT-ON-STROBE


Network 5 - Max-Manual-ops

154.01

Wax-heat-ON/OFF

154.10@MOV(21)

#0022

180nt_control_area

154.11@MOV(21)

#0101

180nt_control_area

Main 27 - Wax-temp-cont

253.15

FIRST_SCANMOV(21)

152.09

WAX-AT-USED

#6135

DM6100IND-CODE-WAX

MOV(21)

#6106

DM6101IND-VAL-WAX

MOV(21)

DM6102WAX-SP

DM6105WAX-SP-WRITE

152.03

AUTOTUNE-WAXMOV(21)

154.01

Wax-heat-ON/OFF

#0000

150SFT-WAX-TC

153.02

HEAT-ON-STROBEMOV(21)

150.03

SFT-WAX-TC.03

#0001

152.09

WAX-AT-USED

150SFT-WAX-TC


154.01

Wax-heat-ON/OFFCMP(20)

#FFFF

001WAX-HEAT-IP

255.06

EQUALS

152.15

WAX-HEAT-ON

152.15

WAX-HEAT-ONMOV(21)

DM6105WAX-SP-WRITE

101WAX-HEAT-OP

MOV(21)

DM6107WAX-STATUS

151STATUS-WAX

253.14

OFFSFT(10)

255.01

0-2_SEC_PULSE

150SFT-WAX-TC

253.14

OFF

150SFT-WAX-TC

150.00

SFT-WAX-TC.00@MOV(21)

*DM6100IND-CODE-WAX

DM6105WAX-SP-WRITE

150.01

SFT-WAX-TC.01MOV(21)

DM6102WAX-SP

DM6105WAX-SP-WRITE


150.02

SFT-WAX-TC.02@MOV(21)

001WAX-HEAT-IP

*DM6101IND-VAL-WAX

@INC(38)

DM6100IND-CODE-WAX

@INC(38)

DM6101IND-VAL-WAX

253.13

ONCMP(20)

DM6100IND-CODE-WAX

#6140

255.06

EQUALSMOV(21)

#6135

DM6100IND-CODE-WAX

CMP(20)

DM6101IND-VAL-WAX

#6111

255.06

EQUALSMOV(21)

#6106

DM6101IND-VAL-WAX

152.00

WAX-INCREASETIM

080FAST-INCREASE

#0020

255.00

0-1_SEC_PULSE

TIM080

FAST-INCREASE@INC(38)

254.01

0-02_SEC_PULSE

TIM080

FAST-INCREASE

DM6102WAX-SP


152.01

WAX-DECREASETIM

081FAST-DECREASE

#0020

255.00

0-1_SEC_PULSE

TIM081

FAST-DECREASE@DEC(39)

254.01

0-02_SEC_PULSE

TIM081

FAST-DECREASE

DM6102WAX-SP

152.03

AUTOTUNE-WAX@MOV(21)

#CF00

DM6105WAX-SP-WRITE

DIFD(14)

152.09WAX-AT-USED

253.13

ONCMP(20)

DM6106WAX-PV

DM6102WAX-SP

255.07

LESS_THAN

152.05

WAX-BELOW-S-PT255.06

EQUALS

152.06

WAX-AT-SETPOINT255.05

GREATER_THAN

152.04

WAX-ABOVE-S-PT


253.13

ONCMP(20)

DM6102WAX-SP

DM6103WAX-MIN

255.07

LESS_THANMOV(21)

255.06

EQUALS

DM6103WAX-MIN

DM6102WAX-SP

CMP(20)

DM6102WAX-SP

DM6104WAX-MAX

255.05

GREATER_THANMOV(21)

255.06

EQUALS

DM6104WAX-MAX

DM6102WAX-SP

Main 28 - Oven-sw-init

This block controls the Oven Temperature loop setting and display for the on and off states

Network 1 - Heat/sw strobe

Gives a single pulse when the Oven heat switch on the NT is pressed

165.03

profileing-on

163.00

oven-heatswitchDIFU(13)

165.05

Profile-heat-on

163.01oven-heat-flag

165.06

Profile-heat-of

Network 2 - Heat/sw toggle

Uses the heatswitch puse to toggle bit 154.01 on & off. Furst scan sets the heat to off position

163.01

oven-heat-flag

164.01

Ovenheat-ON/OFFKEEP(11)

163.01

oven-heat-flag

164.01

Ovenheat-ON/OFF

164.01Ovenheat-ON/OFF

253.15

FIRST_SCAN050.08

Oven-O/T-off162.10


Network 3 - Heat off seting

When the heat switch is toggled off then #CCCC stops the temperature controller from working. This block also sets the PV to display Zero and the staus bits to off.Bit 163.02 is used to initiate the Shift register for the Oven temperature control loop read cycle.

162.08 164.01

Ovenheat-ON/OFFMOV(21)

#CCCC

102OVEN-HEAT-OP

MOV(21)

#0000

161STATUS-OVEN

MOV(21)

#0000

DM6126OVEN-PV

DIFD(14)

163.02

Main 29 - Oven-temp-cont

253.15

FIRST_SCANMOV(21)

162.09

OVEN-AT-USED

#6135

DM6120IND-CODE-OVEN

MOV(21)

#6126

DM6121IND-VAL-OVEN

MOV(21)

DM6122OVEN-SP

DM6125OVEN-SP-WRITE


162.03

AUTOTUNE-OVENMOV(21)

164.01

Ovenheat-ON/OFF

#0000

160SFT-OVEN-TC

163.02MOV(21)

160.03

SFT-OVEN-TC.03

#0001

162.09

OVEN-AT-USED

160SFT-OVEN-TC

164.01

Ovenheat-ON/OFFCMP(20)

#FFFF

002OVEN-HEAT-IP

255.06

EQUALS

162.15

OVEN-HEAT-ON

162.15

OVEN-HEAT-ONMOV(21)

DM6125OVEN-SP-WRITE

102OVEN-HEAT-OP

MOV(21)

DM6127OVEN-STATUS

161STATUS-OVEN

253.14

OFFSFT(10)

255.01

0-2_SEC_PULSE

160SFT-OVEN-TC

253.14

OFF

160SFT-OVEN-TC

160.00

SFT-OVEN-TC.00@MOV(21)

*DM6120IND-CODE-OVEN

DM6125OVEN-SP-WRITE


160.01

SFT-OVEN-TC.01MOV(21)

DM6122OVEN-SP

DM6125OVEN-SP-WRITE

160.02

SFT-OVEN-TC.02@MOV(21)

002OVEN-HEAT-IP

*DM6121IND-VAL-OVEN

@INC(38)

DM6120IND-CODE-OVEN

@INC(38)

DM6121IND-VAL-OVEN

253.13

ONCMP(20)

DM6120IND-CODE-OVEN

#6140

255.06

EQUALSMOV(21)

#6135

DM6120IND-CODE-OVEN

CMP(20)

DM6121IND-VAL-OVEN

#6131

255.06

EQUALSMOV(21)

#6126

DM6121IND-VAL-OVEN


162.00

OVEN-INCREASETIM

090

#0020

255.00

0-1_SEC_PULSE

TIM090@INC(38)

254.01

0-02_SEC_PULSE

TIM090 DM6122OVEN-SP

162.01

OVEN-DECREASETIM

091

#0020

255.00

0-1_SEC_PULSE

TIM091@DEC(39)

254.01

0-02_SEC_PULSE

TIM091 DM6122OVEN-SP

162.03

AUTOTUNE-OVEN@MOV(21)

#CF00

DM6125OVEN-SP-WRITE

DIFD(14)

162.09OVEN-AT-USED

253.13

ONCMP(20)

DM6126OVEN-PV

DM6122OVEN-SP

255.07

LESS_THAN

162.05

BELOW-SETPOINT255.06

EQUALS

162.06

AT-SETPOINT255.05

GREATER_THAN

162.04

ABOVE-SETPOINT


253.13

ONCMP(20)

DM6122OVEN-SP

DM6123OVEN-MIN

255.07

LESS_THANMOV(21)

255.06

EQUALS

DM6123OVEN-MIN

DM6122OVEN-SP

CMP(20)

DM6122OVEN-SP

DM6124OVEN-MAX

255.05

GREATER_THANMOV(21)

255.06

EQUALS

DM6124OVEN-MAX

DM6122OVEN-SP

Main 30 - Oven-profiling

Network 1 - New profile

Resets all TEN set points and TEN dwell times to zero for a new program entry

165.15

new-profile@BSET(71)

#0000

DM6000

DM6019

@MOV(21)

#0102

180nt_control_area


Network 2 - Start Profile

Initalises the indirect DM for the SP and dwell time to the Inatially desired values and sets the profiling flag (165.03) on.

165.03

profileing-on

165.00

Start-profile@MOV(21)

#6000

DM6050prof-ind-sp

@MOV(21)

#6010

DM6051prof-ind-time

164.01

Ovenheat-ON/OFFDIFU(13)

165.05Profile-heat-on

SET

165.03profileing-on

@MOV(21)

#0001

DM6021Current-step-No


Network 3 - Step Sequence

This block runs each profile step sequence:-Compairs the PV to the desired temperature +/-2 degs, and then starts the dwell time for this segment, when complete resets the timer and steps to the next desired values.

165.03

profileing-onMOV(21)

*DM6050prof-ind-sp

DM6122OVEN-SP

165.07

Oven-pro-stepZCP(88)

DM6126OVEN-PV



255.06

EQUALSSET

165.04start-dwell-tim

165.04

start-dwell-tim

CNT256

Oven-min-ctr@INC(38)

DM6020dwell-time

CMP(20)

DM6020dwell-time

*DM6051prof-ind-time

255.06

EQUALS@INC(38)

DM6050prof-ind-sp

@INC(38)

DM6051prof-ind-time

@INC(38)


@MOV(21)

#0000

DM6020dwell-time


SET

165.07Oven-pro-step

RSET


Network 4 - Minute-counter

Counter used to record 60 secs time elapsed.

165.04

start-dwell-tim

255.00

0-1_SEC_PULSE

165.02

pause-profileCNT

CNT256

Oven-min-ctr

256Oven-min-ctr

165.04

start-dwell-tim

#0600

Network 5 - End profile

Compares the SP to #0000 ie:- This = end of profile.

165.03

profileing-onCMP(20)

*DM6050prof-ind-sp

#0000


Network 6 - Stop Profile

This effectivly stops the profiling sequence and sets the SP to the minimum value set on the SP limiting page.

165.03

profileing-on

255.06

EQUALSDIFU(13)

165.01

stop-profile

165.06Profile-heat-of

RSET

165.03profileing-on

RSET


@MOV(21)

DM6123OVEN-MIN

DM6122OVEN-SP

@MOV(21)

#0000

DM6020dwell-time

@MOV(21)

#0000



Main 31 - Advanced-Temp

Advanced functions for both temperature control loops.Autotune and Input Shift.

Network 1 - Autotune-pg1

Autotune selected for either or both heating loops. This block keeps the Autotune page selected to prohibit other changes being made whilst Auto-tuning.NOTE:- HEAT MUST BE SWITCHED ON TO ENABLE AUTOTUNE

a

253.13

ON

152.03

AUTOTUNE-WAX

154.01

Wax-heat-ON/OFFSET

159.15AUTOTUNING-WAX

162.03

AUTOTUNE-OVEN

164.01

Ovenheat-ON/OFFSET

169.15AUTOTUNING-OVEN

159.15

AUTOTUNING-WAX

169.15

AUTOTUNING-OVEN

149.00

149.03

149.06

149.01MOV(21)

#0112

180nt_control_area

149.02MOV(21)

#0110

180nt_control_area

149.04MOV(21)

#0117

180nt_control_area

149.05MOV(21)

#0115

180nt_control_area

149.07MOV(21)

#0122

180nt_control_area

Ladder Diagram - 31:1 Page 14923/05/02 11:22:24V406-51M.SWPb

@MOV(21)

#0010

180nt_control_area

Ladder Diagram - 31:1 Page 15023/05/02 11:22:24V406-51M.SWPa

149.08MOV(21)

#0120

180nt_control_area

Ladder Diagram - 31:1 Page 15023/05/02 11:22:24V406-51M.SWPb

Network 2 - Autotune-pg2

This block gives a 10 sec delay to enable the Autotune flag to be set confirming that the Autotune is commencing. If this flag is not registered then the screen lock (above) will be released.

159.15

AUTOTUNING-WAXTIM

169.15

AUTOTUNING-OVEN

001

#0100

TIM001 151.04

STATUS-WAX-ATRSET

159.15AUTOTUNING-WAX

161.04

STATUS-OVEN.04RSET

169.15AUTOTUNING-OVEN


Network 3 - Input shift wax

253.13

ON

152.07

WAX-IN-SFT-CHGSET

152.08WAX-IN-SFT-SET

DIFU(13)

152.10Wax-isft-ht-off

@MOV(21)

#CCCC

101WAX-HEAT-OP

152.08

WAX-IN-SFT-SETTIM

083WAX-INSFT-S1

#0005

TIM083

WAX-INSFT-S1@MOV(21)

#C660

101WAX-HEAT-OP

TIM

084WAX-INSFT-S2

#0005

TIM084


DM6114Wax-input-shift

101WAX-HEAT-OP

TIM

085WAX-INSFT-S3

#0005

TIM085


#CCCC

101WAX-HEAT-OP


RSET

152.08WAX-IN-SFT-SET


Network 4 - Input shift ovn

253.13

ON

162.07SET

162.08

DIFU(13)

162.10

@MOV(21)

#CCCC

102OVEN-HEAT-OP

162.08TIM

093

#0010

TIM093@MOV(21)

#C660

102OVEN-HEAT-OP

TIM

094

#0010

TIM094@MOV(21)

DM6134Oven-input-shft

102OVEN-HEAT-OP

TIM

095

#0010

TIM095@MOV(21)

#CCCC

102OVEN-HEAT-OP


RSET

162.08


Main 32 - Clock set

Network 1 - NT Clock set 1

200.09

Clock-SetMUL(32)

DM6031NewMin

#0100

DM6040NewSec+Min

ADD(30)

DM6030NewSec

DM6040NewSec+Min

DM6040NewSec+Min

MUL(32)

DM6033NewDay

#0100

DM6041NewDay+Hour

ADD(30)

DM6032NewHours

DM6041NewDay+Hour

DM6041NewDay+Hour

MUL(32)

DM6035NewYear

#0100

DM6042NewYear+Month

ADD(30)

DM6034NewMonth

DM6042NewYear+Month

DM6042NewYear+Month


MOV(21)

DM6036New-WeekDay

DM6043


200.09

Clock-Set

TIM033

Date-Reset

200.11

Start-Copy200.11

Start-Copy


200.11

Start-Copy@MOV(21)

#1254

182string_dest

@MOV(21)

#0244

181string_source

TIM

032Copy-Delay

#0010



TIM032

Copy-Delay@MOV(21)

#1255

182string_dest

@MOV(21)

#0245

181string_source

TIM

033Date-Reset

#0010

TIM033

Date-Reset@MOV(21)

#0130

180nt_control_area

Network 6 - NT Clock Set 5

253.13

ONADD(30)

DM1153IND-STR-153

DM6036New-WeekDay

DM6037WeekDay-String

Main 33 - LINK-CONTROL

099.00KEEP(11)

099.01 LR00.00

LR32.00 090.00

e_stop_ok

LR00.01


LR00.00MOV(21)

100o/p_word

LR01

MOV(21)

236mix_speed

LR02

LR00.00@MOV(21)

#0000

LR01

@MOV(21)

#0000

LR02

LR32.00MOV(21)

#0099

180nt_control_area

MOV(21)

LR34

236mix_speed

LR32.00@MOV(21)

#0001

180nt_control_area

LR33.00TIM

098

#0020


Main 34 - End

253.13

ON

097.00

plc_running

253.13

ONCMP(20)

DM0216vac_scaled

#0005

255.07

LESS_THANSET

100.14CHAMBER_D_INT

CMP(20)

DM0216vac_scaled

#0008

255.05

GREATER_THANRSET

100.14CHAMBER_D_INT

END(01)

PLC Setup Page 16023/05/02 11:22:24V406-51M.SWP

Startup ProcessingStartup Mode : MONITORIOM Hold Bit Status : ResetForced Status Hold Bit : Reset

Cycle Time SettingsRS232C Port Service Time : DisabledPeripheral Port Service Time : DisabledWord for Pulse Output : IR0Cycle Monitor Time : Fixed at 120 msScan Time : Variable

Error SettingsDetect long cyclesDetect low battery voltage

Peripheral Port SettingsUse Default 9600,7,E,2Communications Mode : Host linkStart code : DisabledEnd code : Number of bytes received : 256Transmission delay (*10ms) : 0Node number : 0

RS232C Port SettingsUse Default 9600,7,E,2Communications Mode : 1-to-1 NT linkWords linked for 1:1 link : LR 00 to LR 63Start code : DisabledEnd code : Number of bytes received : 256Transmission delay (*10ms) : 0Node number : 0

SYSWIN - V406-51M - MTek3D · OMRON - SYSWIN Project Name V406-51M.SWP PLC Type CQM1H CPU Type...

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Transcript of SYSWIN - V406-51M - MTek3D · OMRON - SYSWIN Project Name V406-51M.SWP PLC Type CQM1H CPU Type...