Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical...

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Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology

Transcript of Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical...

Page 1: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

How Does A Car Work?

Chris Paredis

G.W. Woodruff School of Mechanical Engineering

Georgia Institute of Technology

Page 2: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Learn More about Cars

The graphical material in this lecture is copied from www.howstuffworks.com

You can find much additional information at this web-site

Page 3: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Car Sub-Systems of Interest

Torque Converter

Engine

Transmission

Differential

Tires

CarBody

Page 4: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Engine

Page 5: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Four Cycles

Intake Compression Combustion Exhaust

Page 6: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Simplified Engine Model

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Speed [RPM]P

ower

[kW

]

Engine Power as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

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Speed [RPM]

Pow

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kW]

Engine Power as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

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Speed [RPM]

Pow

er [

kW]

Engine Power as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

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Speed [RPM]

Tor

que

[Nm

]

Engine Torque as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

50

100

150

200

250

300

350

400

450

Speed [RPM]

Pow

er [

kW]

Engine Power as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

50

100

150

200

250

300

350

400

450

Speed [RPM]

Pow

er [

kW]

Engine Power as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

200

400

600

800

1000

1200

1400

Speed [RPM]

Tor

que

[Nm

]

Engine Torque as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

200

400

600

800

1000

1200

1400

Speed [RPM]

Tor

que

[Nm

]Engine Torque as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

200

400

600

800

1000

1200

1400

Speed [RPM]

Tor

que

[Nm

]

Engine Torque as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

200

400

600

800

1000

1200

1400

Speed [RPM]

Tor

que

[Nm

]

Engine Torque as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

1000 2000 3000 4000 5000 6000 7000 80000

200

400

600

800

1000

1200

1400

Speed [RPM]

Tor

que

[Nm

]

Engine Torque as a function of Engine Speed

Chevy 4-cyl 1.8LFord 6cyl 3LPorsche 8cyl 5.4L

( )f P

Use SI units! Torque in [Nm], velocity in [rad/s] and Power in [W]

Page 7: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Car Sub-Systems of Interest

Torque Converter

Engine

Transmission

Differential

Tires

CarBody

Page 8: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Torque Converter

Page 9: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Torque Converter

The model of a torque converter is fairly complex and highly nonlinearWe will not consider it in this class.

If you need it, it will be provided to you as a Matlab function.

Page 10: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Car Sub-Systems of Interest

Torque Converter

Engine

Transmission

Differential

Tires

CarBody

Page 11: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Transmission

Purpose: provide large power at all vehicle velocities

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Velocity [kmh]

Pow

er [

kW]

Power at the drive shaft for different gear ratios

Page 12: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Transmission

morecompact

sunplanet ring

Page 13: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Model of a Transmission

Assumptions:• No friction or other losses• No inertia

Reduces the rotational velocity:

Increases the torque

where n is the transmission ratio and subscript in refers to the shaft connected to the torque converter.

inout n

out in n

Page 14: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Car Sub-Systems of Interest

Torque Converter

Engine

Transmission

Differential

Tires

CarBody

Page 15: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Differential

Page 16: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Model of a Differential – Same as Transmission

Assumptions:• Car drives in a straight line• No friction or other losses; no inertia

Reduces the rotational velocity:

Increases the torque

where n is the transmission ratio and subscript in refers to the shaft connected to the transmission.

inout n

out in n

Page 17: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Model of a Wheel

Assumptions:• Car drives in a straight line• No slip; no tire deformation; no friction losses; no inertia

Converts rotational velocity into translational velocity:

Converts torque into force:

where R is the radius of the wheel.

car wheelv R

wheelcarF R

Page 18: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Model of the Car Body

Wind Resistance:

Gravitational Force:

Tire Resistance:

21( )

2drag d carF C A v

sin( )gravF mg

cos( )rolling rF mg

gravF

mg

rollingF

dragF

cos( )mg

Page 19: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Putting It All Together

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engine speed in rpm

torq

ue

in [

Nm

]

Engine and Load Torques for a 10% Slope

engine torqueload torque (1st)load torque (2nd)load torque (3rd)load torque (4th)load torque (5th)

Page 20: Systems Realization Laboratory How Does A Car Work? Chris Paredis G.W. Woodruff School of Mechanical Engineering Georgia Institute of Technology.

Systems Realization Laboratory

Examples of Other Models in Vehicle Design

Computational Fluid Dynamics

Noise, Vibration,and Harshness

Crash TestingThermalStress Analysis