5.75

1.8

75

5.365

0.7

5

5.00

1.09

0.25 7.00

3.65

0.8

2

REC MUTE

SYSTEM WEIGHT: 2.6 lbs [1.22 kg] ±.05 lbs [0.02 kg]

1 2

INSTALLATION NOTES:ION IS CASE GROUNDED THROUGH DZUS MOUNT. IF THE DZUS 1.MOUNT IS NOT DIRECTLY GROUNDED TO THE CHASIS, USE A MINIMUM OF 16-GAUGE WIRE TO GROUND THE DZUS MOUNT PRIOR TO ION OPERATION.EXPOSED ALUMINUM IS CHROMATED. DO NOT CHEMICALLY 2.COAT OR COVER WITH NON-CONDUCTIVE MATERIAL.ALL GROUND PINS EXCEPT 28V RETURN ARE GROUND 3.CONTINUOUS TO CASE.28V INPUT IS REVERSE-POLARITY PROTECTED.4.RECOMMENDED POWER WIRE SIZE: 22AWG.5.MAXIMUM POWER DRAW IS 112 WATTS (4A ON 28VDC).6.

FAULT

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PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFCHURCHILL NAVIGATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFCHURCHILL NAVIGATION IS PROHIBITED.

ALL DIM IN INCHES [MM]WEIGHT IN LBS [KG]

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J8 J9 J10

J5 J6 J7

COMPOSITE VIDEO IN (CVBS): J8

S-VIDEO IN:J8-LUMA (Y)J9-CHROMA (C)

BNC CONNECTION:CENTER PIN: SIGNALSHELL: GROUND

HD-SDI VIDEO 1 IN:J5

HD-SDI VIDEO 2 IN:J6

HD-SDI VIDEO OUT:J7

COMPONENT VIDEO IN (YUV):J8-LUMA (Y)J9-BLUE CHROMA (Pb)J10-RED CHROMA (Pr)

COMPONENT VIDEO IN (RGB):J8-GREEN (SYNC)J9-BLUEJ10-RED

For use with gyro-stabilized gimbals, HD-SDI video 1 is typically used for Video In Command, HD-SDI video 2 is typically used for hoist camera

J1 J2

COMJ5:HD SDI 1 IN

ETHERNETPOWER

ANALOG INJ8,9,10

J7:HD SDI OUTJ6:HD SDI 2 IN J4J3 MISC.

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PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFCHURCHILL NAVIGATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFCHURCHILL NAVIGATION IS PROHIBITED.

ALL DIM IN INCHES [MM]WEIGHT IN LBS [KG]

10/12/17*Includes all Ion versions

J1: Power/GPIO1.28V2.28V GND3.Panel Brightness4.PB GND5.GPIO 16.GPIO 1 GND7.GPIO 28.GPIO 2 GND

12

83

4

6

7

12

13

1918

6

2

3

4

57

8

9

10

11

14

1516

17

12

83

4

6

687

5

5

7

J2: Ethernet1:TX-/BiD1- (Orange)2:TX+/BiD1+ (Orange/White)3:Rx-/BiD2- (Green)4:RX+/BiD2+ (Green/White)5:BiD4- (Brown)6:BiD4+ (Brown/White)7:BiD3+ (Blue)8:BiD3- (Blue/White)

J3:1:AUDIO OUT L2:AUDIO IN R HIGH3:AUDIO IN L HIGH4:USB 5V5:USB D+6:USB D-

7:ARINC TX1-* 8:ARINC RX2-* 9:ARINC RX2+*10:ARINC RX1-*11:ARINC RX1+*12:AUDIO OUT R

13:AUDIO IN R LOW14:AUDIO IN L LOW15:USB GND16:ARINC GND17:ARINC TX1+*18:AUDIO OUT GND19:GND

Panel Brightness is to be wired to aircraft cockpit dimmer knob and has a maximum voltage input of 30V

*AVAILABLE ONLY ON ION REV A

MISC.J3 J4J6:HD SDI 2 IN J7:HD SDI OUT

ANALOG INJ8,9,10

POWER ETHERNET

J5:HD SDI 1 IN COM

J2J1

1

12

34 5

While populating LEMO connectors, please follow the pattern on the rear of the male LEMO, as seen to the left

Mating Connector(Specifically FGN.1M.308.XLCT)

Maximum current draw on rear USB is 1 Amp

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PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFCHURCHILL NAVIGATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFCHURCHILL NAVIGATION IS PROHIBITED.

ALL DIM IN INCHES [MM]WEIGHT IN LBS [KG]

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117 2627

30

34

67 8 9

111213

1415

181920

21 22 232425

2829

J4: SERIAL PORTS 1: RS232C TX 2: RS232C RX 3: RS232A TX 4: RS232A CTS 5: RS232B TX 6: RS232B RX 7: RS232B RTS 8: RS422A RX-* 9: RS422A TX-*10: RS422A TX+*

11: RS422B RX+*12: RS422B TX+*13: RS232D TX14: RS232D RX15: RS232E RX16: RS232E TX17: GND (RS232C)18: RS232A RX19: RS232A RTS20: GND (RS232B)

21: RS232B CTS22: RS422A RX+*23: RS422B RX-*24: RS422B TX-*25: GND (RS232D)26: GND (RS232E)27: GND28: GND (RS232A)29: GND (RS422A)30: GND (RS422B)

MAXIMUM SPEEDS FORCABLES LESS THAN 25FT RS232: 256kbpsRS422: 8Mbps

*TWISTED PAIR REQUIRED

MISC.J3 J4J6:HD SDI 2 IN J7:HD SDI OUT

ANALOG INJ8,9,10

POWER ETHERNET

J5:HD SDI 1 IN COM

J2J1

5

10

162

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PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFCHURCHILL NAVIGATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFCHURCHILL NAVIGATION IS PROHIBITED.

ALL DIM IN INCHES [MM]WEIGHT IN LBS [KG]

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J1:

J2:

J3:

J4:

MATING CONNECTOR PLUGS(CABLE TERMINATION)

FGU.1M.308.XLCM

FGN.1M.308.XLCM (One Provided with each Ion)

FGN.2M.319.XLCM

FGN.3M.330.XLCM

All Lemo Connectors Use: Crimp tool: DPC.91.701.V Pin Positioner: DCE.91.070.5MVC Pin Extractor: DCF.93.070.4LT

Churchill has stock of all necessary connectors and tools

MISC.J3 J4J6:HD SDI 2 IN J7:HD SDI OUT

ANALOG INJ8,9,10

POWER ETHERNET

J5:HD SDI 1 IN COM

J2J1

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PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFCHURCHILL NAVIGATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFCHURCHILL NAVIGATION IS PROHIBITED.

ALL DIM IN INCHES [MM]WEIGHT IN LBS [KG]

10/12/17*Includes all Ion versions

CABLING REQUIREMENTSIn order to ensure a properly working Churchill Navigation Ion System, these cabling requirements are highly recommended and any variations will be at the sole responsibility of the installer. Please also install each cable with an 8 inch service loop for easy removal and replacement of unit.

Power CableThe connection to 28V input on the Ion and 28V GND are highly recommended to be a twisted pair.

75ohm HD-SDI COAX CABLEOption APicWire PIC V73263 is highly recommended. A 74271142S Ferrite should be placed on the cable closest to the Ion to reduce noise further. The proper connector is PicWire P/N 190712. These are available from Churchill Navigation or at http://www.picwire.com/pdfs/PIC_Connectors/PIC_190712.pdf.

RG59 is also highly recommended. A 74271112S Ferrite should be placed on the cable closest to the Ion to reduce noise further.The proper connector is Amphenol Connex 112123. These are available from Churchill Navigation or at http://www.digikey.com/product-search/en/connectors-interconnects/coaxial-connectors-rf/1443098?k=112123

Option BIf RG179 is required by other equipment (ex. MX-10 gimbal), then for EMI purposes, DOUBLE high performance 360 degree EMC individual braid shielding must be done to RG179 cable from end to end. A 74271142S Ferrite should be placed on the cable closest to the Ion to reduce noise further. The proper connector is Amphenol Connex 112133. These are available from Churchill Navigation or at http://www.digikey.com/product-search/en?wt.z_cid=ref_hearst_0211_buynow&site=us&mpart=112133&v=115

CRIMPING TOOLYou will need the correct crimping tool for the connectors selected. A few examples are listed below and are available through Churchill Navigation:

Connector: Crimp Die: Picwire P/N 190712 M22520/5-41Amphenol 112123 .255/.213/.068Amphenol 112133 .178/.128/.068

All Lemo Connectors Crimp tool: DPC.91.701.V Pin Positioner: DCE.91.070.5MVC Pin Extractor: DCF.93.070.4LT

USB CABLEUSB performance cannot be guaranteed at cable lengths greater than 15ft without the use of an extender. Contact Churchill Navigation for further details.

Option ACarlisle 28433/02171LX-4 http://www.carlisleit.com/product/usb-cables. This cable can be purchased directly from Carlisle

Option BEMTEQ U090-0422-100: http://www.emteq.com/cmsdocuments/EMTEQ_U090-0422-100.pdf & http://www.emteq.com/entertainment.php This cable can be purchased directly from Emteq.

ETHERNET CABLEPicwire PIC E50824 is highly recommended. This can be purchased directly from PICwire at http://www.picwire.com/products/data_mates.php

EMTEQ D100-0824-006 is also highly recommended. This can be purchased directly at http://www.emteq.com/ethernet-and-databus-cables.php

ALL OTHER CABLES - MUST BE SHIELDEDAll other cable can be selected by installer and all cables must be shielded, including power cables.

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PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFCHURCHILL NAVIGATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFCHURCHILL NAVIGATION IS PROHIBITED.

ALL DIM IN INCHES [MM]WEIGHT IN LBS [KG]

10/12/17*Includes all Ion versions

AVAILABLE FROM CHURCHILL NAVIGATIONCONN-ION

ION Connector Kit (Includes all below)Churchill

Navigation P/N Manufacturer P/N Description

CONN-PR-308 FGN.1M.308.XLCM J1 Power/GPIO - Lemo w/ pins

CONN-ETH-308 FGU.1M.308.XLCM J2 Ethernet - Lemo w/ pinsCONN-MISC-319 FGN.2M.319.XLCM J3 Miscellaneous - Lemo w/ pinsCONN-SER-330 FGN.3M.330.XLCM J4 Serial - Lemo w/ pins

CONN-PIC PIC 190712 75Ω BNC plug - PICWire V73263CONN-RG59 Amphenol 112123 75Ω plug - RG59

CONN-RG179 Amphenol 112133 75Ω BNC plug - RG179CONN-SR-9N Amphenol M85049/38-9N Strain Relief ConnectorCONN-SR-11N Amphenol M85049/38-11N Strain Relief ConnectorCONN-SR-13N Amphenol M85049/38-13N Strain Relief ConnectorCONN-FER-S 74271142S Small Snap on FerriteCONN-FER-L 74271112S Large Snap on FerriteCONN-FER-K 74271 Ferrite Key

ToolsChurchill

Navigation P/N Manufacturer P/N Description

TOOL-PIC HX4 5120-01-335-8575 Hand crimp tool for PICWire BNC

TOOL-PIC-DIE M22520/5-41 Die set for PICWire 190712 BNC (.290/.178)

TOOL-RG59 .255/.213/.068 Die Crimp tool and die for 112123 BNC

TOOL-RG179 .178/.128/.068 Die Crimp tool and die for 112133 BNC

TOOL-LEMO DPC.91.701.V Hand crimp tool for LEMO

TOOL-LEMO-PTNR DCE.91.070.5MVC Pin Positioner for LEMO Crimp

TOOL-LEMO-EXTR DCF.93.070.4LT Pin Extractor for LEMO

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PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFCHURCHILL NAVIGATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFCHURCHILL NAVIGATION IS PROHIBITED.

ALL DIM IN INCHES [MM]WEIGHT IN LBS [KG]

10/12/17*Includes all Ion versions