System Product Details & Specifications Ductseal Gasket ... · BS EN 10346:2015 DX51D +Z275aMAC....

Smooth-Air

1 March 2019 Technical Catalogue

Due to a policy of continuous development, prices and specifications are subject to change without notice.

25

See www.smooth-air.co.nz for most recent pricing

Christchurch264 Annex Road Riccarton 03 343 6184

Wellington15 Te Puni StreetPetone 04 566 7969

Auckland6 Stanway PlacePenrose 09 579 3257

0800 SMOOTH (0800 766 684)[email protected]

Flat

L section

U section

Fully folded box

Packing details

Harelaw Industrial Estate, Stanley, Co. Durham DH9 8UJTel: +44 (0)1207 238844, Fax: +44 (0)1207 283563,E-mail: [email protected] or visit www.dobyverrolec.com & www.dobygrip.com

Product Details & Specifications

Ductseal Gasket

Corner Hole Centering

Flange Profilesgauge(mm) weight(kg)

VF20 0.8 0.52/mVF30 1.0 0.86/mVF40 1.25 1.38/m

British Standard steel grade and coating specificationBS EN 10346:2015 DX51D +Z275 MAC.Integral sealant, Evode Glasticon 126 solvent freepermanently non-setting mastic.

Corner Piecesgauge(mm) weight(kg)

VF20SC 2.5 9.5/250VF20LC 2.5 14.0/250VF30C 3.0 15.0/125VF40C 5.0 13.7/50

Hot rolled steel to BS EN 10111:1998. Steel grade EN 10111 - DD11 Pickled & Oiled finish -Zinc and clear passivate to BS EN 12329 - Fe/Zn5/A

Clips, Cleats & Clampgauge(mm) weight(kg)

VF20CL 1.2 6.6/200VF30CL 1.2 7.4/200VF20CT 1.2 0.33/mVF30CT 1.2 0.38/mVFGC 3.0 5.4/100

Coating specifications as per Flange Profiles above(minus sealant details).VerroFlange profiles are also available in differentmaterials, (Aluminium, or Stainless Steel).

ProfilesBundles of 250m and 75m, 5000mm standard length,3000mm to order.

Corner Pieces

VF20SC in boxes of 250 VF30C in boxes of 125VF20LC in boxes of 250 VF40C in boxes of 50

ClipsVF20CL & VF3CL in boxes of 200DS033 in boxes of 200

Drive Cleats

VF20CT & VF30CT in bundles of 500m, 2000mmstandard length.

Clamp

VFGC in boxes of 100

Gasket570 in cartons of 825m (55 rolls)571 in cartons of 600m (40 rolls)572 in cartons of 480m (32 rolls)572A in cartons of 300m (20 rolls)

Corner Nuts and Set ScrewsDS160 - DS163 in boxes of 250

A cross linked Medium Density P.V.C. closed cell foam

combined with a high grab sensitive adhesive to give good all

round sealing properties. Temperature range -40oC to +70oC.

We recommend the use of the appropriate gasket to ensure

performance in accordance with our DW/TM1 test results, where

application allows. Supplied in green for easy identification.

Corner Holes Centres (X)VF20 Ductsize plus 20 nomVF30 Ductsize plus 32 nomVF40 Ductsize plus 30 nom

All dimensions are in millemetres

VE

RFL

GE

-AU

G18

VFGCVF20CL & VF30CL VF20CT & VF30CT

VF20

VF30

VF40

VF20SC

VF20LC

VF30C

VF40C

Packing details



Ductseal Gasket








Corner Holes Centres (X)

VM20 Ductsize plus 20 nomVM30 Ductsize plus 32 nomVM40 Ductsize plus 30 nom


VE

RM

AX

-JU

L16

VFGCVF20CL VF20CT

VM20

VM30

VM40

VM20C

VM30C

VM40C


VM20 0.7 0.47/mVM30 0.8 0.73/mVM40 1.0 1.11/mSteel Grade EN 10142:2000 Coating SpecificationEN 10142 DX51D +Z275-M-A-C. Integral Sealant, Evode Glasticon 126 Solvent Freepermanently non-setting mastic.


VM20C 2.0 12.6/250VM30C 3.0 12.4/125VM40C 5.0 13.7/50Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish- Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.

Clip, Cleat & Clampgauge(mm) weight(kg)

VF20CL 1.2 6.58/200VF20CT 1.2 0.33/mVFGC 3.0 5.4/100Steel Grade EN 10142:2000 Coating SpecificationEN 10142 DX51D +Z275-M-A-C. Pickled & Oiled Finish- Zinc and clear passivate.

ProfilesVM20 250m BundleVM30 250m BundleVM40 250m Bundle5000mm standard length, 3000mm to order.

Corner PiecesVM20C Boxes of 200VM30C Boxes of 125VM40C Boxes of 50

ClipVF20CL Boxes of 200

Drive CleatVF20CT Bundles of 500m2000mm standard length.

ClampVFGC Boxes of 100

Gasket570 Carton of 825m (55 rolls)571 Carton of 600m (40 rolls)572 Carton of 480m (32 rolls)572A Carton of 300m (20 rolls)


Recommended 300mm centres

Doby VerroMax Ductwork Flange• Providesforrapidassemblyofcrossjoints,minimisingfabrication

time.• Permanentlyflexiblenon-toxicsealantinjectedintotheprofile

duringmanufacture,willnothardenandcrackpostinstallation.• Availableinstandardmetricsizesof20mm,30mmexNZstock

(40mmonindent)• FullyconformstoUK,HVCAspecificationDW144.• Fullrangeofaccessoriestosuitallsizesofflange.• TestedandcertifiedbyBSRIAinaccordancewiththeB&ES

(formallyHVCA)testproceduresDW/TM1.• Z275gramcoatingtosteelgivinganti-corrosionbenefits.• Choiceofmaterialtypesandgauges,availableinStainlessSteel

&Aluminiumbyspecialrequestandindent.

Doby Turning Vane System• Designedtoprovideeconomicalairturns.• Smoothexternalfacetherebyreducingfrictionlossandnoisegeneration.• Vaneisrollformedfromasinglestriptoalleviateproblemsofsplitting.• Continuousseamjointformsarigidsection,addingstrengthtothe

associatedbend.• ‘Fastrac’fixingtrackisprepunchedat60mmcentrestoensureconstant

spacingofvane.

• VaneLengthunsupportedupto1250mm

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VerroMax DuctworkJointing System

During the manufacturing process airtightness is ensured by

the inclusion of a non-toxic sealant.

All rectangular ductwork cross joints shall be the VerroMax

slide on flange type complete with integral permanently

flexible non toxic sealant, consisting of a Galvanised MS

profile and EZP corner pieces. The appropriate size of flange

shall be fitted to the ductwork as covered by the construction

tables 2 to 4 of specification DW144.

Shall be independently tested to the procedures of BSRIA in

accordance with HVCA specification DW/TM1 and as

manufactured by Doby Verrolec. The flanges shall be fitted to

the ductwork and assembled on site with the appropriate

gasket all to the manufacturers instructions.

Provides for rapid assembly of cross joints, minimising fabrication time.

Permanently flexible non-toxic sealant injected into the profile duringmanufacture, will not harden and crack post installation.

Available in standard metric sizes of 20mm, 30mm and 40mm.

Fully conforms to UK, HVCA specification DW144.

Awarded Quality Assurance Certification BS EN ISO 9001.

No need to switch flange regardless of joint rating and pressure class.

Full range of accessories to suit all sizes of flange.

Tested and certified by BSRIA in accordance with the B&ES (formally HVCA) test procedures DW/TM1.

Suitable for B&ES specification DW/144 for Joint Ratings up to J6 and pressure classes A, B and C.

Z275 gram coating to steel giving anti-corrosion benefits.

Choice of material types and gauges, available in Stainless Steel & Aluminium or request.

VerroMax Profile - Cross Section

Design Specification

Ductwork Components

Slide on Flange Details & Specifications

Duct Flange profile

Clamp, Clip orDrive Cleat

Gasket Sealant

Notes: VM20, VM30 and VM40 for TM1 test results refer to 120.2 and 130.3, as tested by BSRIA in accordance with HVCA specification DW/TM1 test procedures.

(1) When used with central Tie Bar as tested by BSRIA in accordance with HVCA specification DW/TM1 test procedures.

DW/TM1 Test Results

Profile

VM20VM30VM30VM30(1)

VM40(1)

Joint Rating

J2J3J4J5J5

Pressure Class

A B C✓ ✓ ✓✓ ✓ ✓✓ ✓✓ ✓ ✓✓ ✓ ✓

Packing details



Ductseal Gasket











VE

RM

AX

-JU

L16

VFGCVF20CL VF20CT

VM20

VM30

VM40

VM20C

VM30C

VM40C














Packing details



Ductseal Gasket











VE

RM

AX

-JU

L16

VFGCVF20CL VF20CT

VM20

VM30

VM40

VM20C

VM30C

VM40C














Packing details



Ductseal Gasket











VE

RM

AX

-JU

L16

VFGCVF20CL VF20CT

VM20

VM30

VM40

VM20C

VM30C

VM40C














Packing details



Ductseal Gasket



XL20 0.7 0.538/mXL30 0.8 0.712/mXL40 1.0 1.028/mSteel Grade EN 10142:2000 Coating SpecificationEN 10142 DX51D +Z275-M-A-C. Integral Sealant, Evode Glasticon 126 Solvent Freepermanently non-setting mastic.Xcel profiles are also available in heavier gauges.


XL20C 2.3 6.8/200XL30C 2.3 7.1/100S40/12U 3.0 7.4/50Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish- Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.

Clips and Clampgauge(mm) weight(kg)

EP13S 0.8 5.4/200DS033 0.8 8.2/200DS204 3.0 8.8/200Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish- Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.

ProfilesBundles of 1000m, 500m and 250m.5000mm standard length, 3000mm to order.

Corner PiecesXL20C in boxes of 200XL30C in boxes of 100S40/12U in boxes of 50

ClipsEP13S in boxes of 200DS033 in boxes of 200

ClampsDS204 in boxes of 200

GasketDS120 in cartons of 510m (34 rolls)DS130 in cartons of 300m (20 rolls)DS140 in cartons of 300m (20 rolls)


XL20

XL20C XL30C S40/12U

XL30 XL40

EP13S DS033 G Clamp

Ductseal Gasket has a cross linked closed cell polyethylene

foam combined with a high grab sensitive adhesive to give good

all round sealing properties. Temperature range -70oC to +95oC.

We recommend the use of the appropriate ‘DUCTSEAL’ gasket

to ensure performance in accordance with our DW/TM1 test

results. Supplied in blue for easy identification.

Corner Holes Centres (X)XL20 Ductsize plus 20 nomXL30 Ductsize plus 30 nomXL40 Ductsize plus 40 nom

XC

EL-

JAN

16

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Turning VaneSystem

Square bends shall be fitted with turning vanes, with a

maximum spacing between the vanes of 60mm. They shall

have an inner radius of 50mm and the maximum length of

unsupported vane shall be 1250mm. The completed turning

vane assembly shall be fitted into the duct by mechanically

closed rivets or bolts.

DS104 fixing tool supplied individually, replacement tips

(DS105) are available.

Designed to provide economical air turns.

Smooth external face thereby reducing friction loss and noise generation.

Vane is roll formed from a single strip to alleviate problems of splitting.

Continuous seam joint forms a rigid section, adding strength to theassociated bend.

‘Fastrac’ fixing track is prepunched at 60mm centres to ensure constantspacing of vane.

Unique ‘Fastrac’ fixing tool allows rapid assembly without the need for riveting or spot welding.

Fixing Tool

Duct Aspect / Friction Factor Chart

Material SpecificationDesign Specification

Dimensions

Packing Details

Ductwork Components


60mm

95mm5.04.03.02.0

1.0

0.7

0.5

gauge weight

DS100 0.5mm 0.587/m

DS101 0.7mm 0.533/m

British Standard BS EN 10142:2000 Steel grade and coating

specification BS EN10142 DX51D+Z275-N-A-C.

Aerofoil turning vane and fixing track can also be supplied,

manufactured from type grade 316 stainless steel.


TVA

NE

-JA

N16

Bundles of 30m or 300m, 3m standard length.

25mm radius

50mm radius

DS100

DS101

900

DS104

0.15 0.20 0.25 0.30 0.35 0.40Friction Factor ‘K’

Duc

t Asp

ect R

atio

Doby

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Turning VaneSystem















Fixing Tool



Dimensions

Packing Details

Ductwork Components


60mm

95mm5.04.03.02.0

1.0

0.7

0.5

gauge weight

DS100 0.5mm 0.587/m

DS101 0.7mm 0.533/m






TVA

NE

-JA

N16


25mm radius

50mm radius

DS100

DS101

900

DS104


Duc

t Asp

ect R

atio

Doby

Ver

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c

Turning VaneSystem















Fixing Tool



Dimensions

Packing Details

Ductwork Components


60mm

95mm5.04.03.02.0

1.0

0.7

0.5

gauge weight

DS100 0.5mm 0.587/m

DS101 0.7mm 0.533/m






TVA

NE

-JA

N16


25mm radius

50mm radius

DS100

DS101

900

DS104


Duc

t Asp

ect R

atio

Packing details



Ductseal Gasket











VE

RM

AX

-JU

L16

VFGCVF20CL VF20CT

VM20

VM30

VM40

VM20C

VM30C

VM40C














Flange20 VM20 Verromax Flange 20mm x3m

Flange20sc VF20SC Corner for VM20 flange, 20mm

Flange30 VM30 Verromax Flange 30mm x3m

Flange30c VF30C Corner for VM30 flange, 30mm

FlangeClamp Universal Flange Clamp 20mm

FlangeCleat VF20CL Clip/Cleat for 20 & 30mm flange

TV DS100 Turning Vane 3m length

TVT DS101 Turning Vane Track 3m length

Flange20 Flange30

TV

TVT

FlangeClamp

FlangeCleat

Flange20sc

Flange30c

System Product Details & Specifications Ductseal Gasket ... · BS EN 10346:2015 DX51D +Z275aMAC....

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Transcript of System Product Details & Specifications Ductseal Gasket ... · BS EN 10346:2015 DX51D +Z275aMAC....