SYSTEM INSTALLATION...3. Integrity and suitability of the structure to which this system is attached...

PROPRIETARY ACCESS SYSTEM FROM GROUND, THROUGH CEILING ONTO ROOF

SYST

EM IN

STAL

LATI

ON

M

ANUA

L

1300 301 755 SAYFA.COM.AU

MUST BE READ AND UNDERSTOOD PRIOR TO INSTALLATION

SYSTEM CONTENTS

In-Action 2

Features 3

Installation Requirements 4

Limitations 5

Design & Layout 6

Configurations 7

Tools & Equipment 8

Installation Procedure 9

Installation Checklist 25

Maintenance 26

Warranty 30

Specifications 31

VISTA®

FOLD DOWN LADDER

5

9

3

10

2

4

8

11

6

IT’S THE SAYFA WAY

4

1

Sayfa Group leads the industry in the design, installation and management of access and fall protection safety systems.

The In-Action model demonstrates access, fall and ground protection requirements for a commercial building design.

SayfaGrouprecommendationsfulfillcurrentworkplacerequirementsfor the safety of building maintenance subcontractors, employees and the general public.

# DESCRIPTION

1 3 SIXTY Fall arrest anchors

2 TRAVEL 8 Rooforwallmountstaticlines

3 SENTRY Roof mount guardrails

4 ON-TRAK Roofwalkways(yelloworgrey)

5 PROTEX Skylight protectors

6 RAPTOR Overhead fall arrest rails

For more information, please contact Sayfa Group directly.

# DESCRIPTION

7 KATT Modular fixed ladders

8 VISTA Modularfolddownladders

9 ALTO Step ladders & step bridges

10 ALTO Stairs & platforms

11 SKYDORE Roof access hatches

7

3

FOR MULTI -LEVEL BUILDINGS WHERE ACCESS FROM THE TOP FLOOR TO THE ROOF CAN BE EASILY & SAFELY ACHIEVED

FEATURES & BENEFITS

PROFILED RUNG - Ensures comfortable and firmgrip

SUITS ALL CEILING TYPES UP TO 4300MM

LANDING PLATFORM -Providesafirm,level base for ladder

STURDY HIGH STRENGTH ALUMINIUM CONSTRUCTION

SUSPENDED CEILING SYSTEMFOR USE WITH LIGHTWEIGHT, NON LOAD BEARING CEILINGS Theadjustable,easytoinstallfolddownladdersuspensionkitattachestotheroofsupportstructurewhichprovides structuralandlateralstabilitytotheladdersystem.Supportflangesaroundtheladderframeprovideaneasyandneatfinishtosuspendedorsolidceilingsystems.

PATENTS AND DESIGN REGISTRATIONS APPLY

UN

IQU

E PROD

UCT FEATU

RE

RETRACTABLE STILES FOR SAFE ACCESS

THROUGH ROOF HATCH

INDUSTRIAL RATED SKYDORE ROOF HATCH

ADJUSTABLE FEET INSERTS TO SUIT FLOOR LEVEL

VISTA LADDER SUSPENSION KIT SYSTEM

SUPPORTED OFF ROOF STRUCTURE

PRE-FINISHED HEAVY DUTY ALUMINIUM

CONSTRUCTION

SOFT CLOSE GAS STRUT ASSISTED DOOR

INSTALLATION REQUIREMENTS

4

MUST BE READ PRIOR TO USE

1. Thissystemmustonlybeinstalledbycompetentpersonstrainedintheselection,useandmaintenanceofaccesssystemswhoholdacurrentSayfaapprovedinstallercertificate.

2. PersonsinstallingthissystemarerequiredtohaveacomprehensiveknowledgeoftheAustralianStandards,codesofpracticeandindustryguidelinesthatrelatetotheselection,useandmaintenanceofaccessandfallprotectionsystemsandequipment.

3. Integrityandsuitabilityofthestructuretowhichthissystemisattachedmustbeapprovedbyastructuralengineerunlessitiscleartoacompetentpersonastothesuitabilityofconnectiontostructure.

4. Readinstallationandoperatinginstructionscarefullybeforecommencinganywork.Consenttodeviatefromtheinstallationguidemustbeobtainedinwritingfromthemanufacturer.

5. Conductaninitialwork/riskassessment,andtakeallreasonableprecautionstoeliminateorcontrolpotentialhazardsandrisksduringtheinstallationofthisproduct.

6. CompleteallnecessaryOH&Sdocumentation,includingaJobSafetyAnalysisandWorkMethodStatementandobtainconsentfromresponsiblepersoninworkplacepriortocommencementofwork.

7. Donotmodifyorremoveanyelementofthesupportstructure withoutpriorauthorisationbyaqualifiedengineer.

8. Decorativecoatingsandcoveringsmustberemovedtoensure correctevaluationofstructurepriortoattachmentofsystem

9. Anyre-routingofelectricaland/orotherservicesmustbecarriedoutbyqualifiedorauthorisedpersonnel.

10. Appropriatetemporaryaccessandsafetyequipmentmustbeusedduringinstallation,suchasplatformladdersorscaffoldingandfallprotectionanchoragepoints.

11. Incaseofemergencyaccessandfallprotectionsystemsmustbeinstalledbyaminimumoftwopersons.

12. Donottamperwith,modifyorremoveanypartthissystemunlessauthorisedbythemanufacturerinwriting.

13. Appropriatelabelsormarkingsmustbeattachedtoeachsystemandincludethefollowing:-Serviceentrydate-Nextexamination/serviceduedate-Maximumdesignedloadratings-Installer/Certifiercontactdetails

14. Documentationconfirmingcorrectuseandmaintenanceofthesystemandequipmentmustbeprovidedtotheworkplacemanageroncompletionofinstallation.(Seeoperationmanual.)

Sayfa Group instructions and recommendations, drawings and diagrams, and all other documentation are copyright, errors and omissions excepted, and must be carefully read and implemented. Any assistance or guidance given is without prejudice, and Sayfa Group cannot be held responsible for any inaccuracy or misinterpretation whatever. Failure to follow site installation requirements and warnings, may result in serious injury or death. Sayfa Group accepts no direct or indirect responsibility and/or consequential liability whatever, for any products and systems incorrectly installed or certified. Sayfa Group cannot warrant the integrity or suitability of the structure to which the products may be attached. Prior assessment must be made by a qualified structural engineer, unless the structure is authorised or approved by a competent person.

5

Sayfa recommends that persons using access and fall arrest systems do not work alone in case of an emergency and help is required.Should any part of the system/equipment have been subjected to abnormal loading, use must be discontinued until replaced/ recertified by a competent height safety inspector.

LIMITATIONS

MUST BE READ PRIOR TO USE

1. MinimumstructuralrequirementsforattachmentofVistaladders: -Steelpurlin100x1.5mmbasemetalthickness-Timbertruss90x35F7structuralgrade

2. Structuremustbedesignedtosupport200kgload.

3. VistaLaddersareforsinglepersonuseonlyratedto150kg.

4. Thissystem,undernormaluseandenvironment,hasalifeexpectancyofupto10years.Thiswilldependonlocation,usageandscheduledmaintenanceaspermanufacturerandlegislativerequirements.

5. Donottamperwithormakealterationstosystemcomponentswithoutmanufacturer’sconsent.

6. Thissystemisnottobeusedfortetheringorliftingmachineryorequipment.

7. Vistaladdersmustnotbeusedinthefollowingenvironments: -Externalareasexposedtotheelements -Moistordampareas -Corrosive/harshenvironments

DESIGN & LAYOUT

6

1

REVISIONS REMARKSDate

2345

SAYFA SYSTEMS CONFIDENTIAL MATERIALThis drawing is copyright© and all rights are reserved. The design and specifications contained herein are confidential and the property of SAYFA SYSTEMS. The information may not be divulged or used in any form or by any means, for any purpose other than that stated by SAYFA SYSTEMS. Storage, transmittal, forwarding to third party, copying, reproduction, viewing or scanning of this Drawing by any person or party, whether in whole or in part is prohibited, except with express prior written consent by SAYFA SYSTEMS. The perspective is only an indication of the planned installation.

Drawing No.

RepBySayfa Group1029 Mountain HighwayBoronia Vic 3155Tel:- 03 8727 9000Fax:- 03 8727 9002Email:- [email protected]:- www.sayfa.com.au

17/11/15

4009

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VISTA Manual Installation Details - Drawings

Material

ProductCode FAB NO:

A

B Min

Cei

ling

Spac

e Re

quire

d38

0mm

(Com

mer

cial)

/480

mm

(Max

i)

A1

Minimum Opening Clearance1950 (Commercial)/2300 (Maxi)

B1

A2

Roof Access Hatch

Ceiling LadderSuspension Kit

Ceiling

Floor

Main Ladder AreaB B1

2400 9002500 9302600 9602700 9902800 10102900 10403000 10703100 11003200 1130

Ceiling SpaceA A1 A2

400 280 1500800 390 16101200 500 17201600 600 18302000 710 19402400 820 20502800 940 21603000 970 2210N/A N/A N/A

Roof Level

All Dimensions are in mm

VISTA Commercial and Compact LaddersGuardrail

All Dimensions are in mm

VISTA MAXI LadderMain Ladder Area

B B13300 11803400 12103500 12403600 12703700 13003800 13303900 13604000 13904100 14204200 14504300 1480

Ceiling SpaceA A1 A2

400 280 1500800 390 16101200 500 17201600 600 18302000 710 19402400 820 20502800 940 21603000 970 2210N/A N/A N/AN/A N/A N/AN/A N/A N/A

75°

KEYA Ceiling heightB Distance from back of fold down ladder to front of ladder (folded out)C Internal ceiling heightD Distance between purlin hangersE Distance from purlin hanger to back of ladder frame * All measurements are in millimeters (mm) and approximate only. Note:On ceiling ladder, ladder cage required where total height of ladder system exceeds 3.5M.

Ceiling Space Floor Space

A A1 A2 B B1

400 280 1500 2400 900

800 390 1610 2500 930

1200 500 1720 2600 960

1600 600 1830 2700 990

2000 710 1940 2800 1010

2400 820 2050 2900 1040

2800 940 2160 3000 1070

3000 970 2210 3100 1100

N/A N/A N/A 3200 1130

INSTALLATION DIMENSIONS

TheVista/Skydoreroofaccesssystemiseasilyandrapidlyinstalledinallceilingtypes.ItisideallysuitedtosuspendedceilingswiththeVISTACommercialused forheightsbetween2200mmto3200mm,andVISTAMaxiusedforceilingsheightsbetween3200mmto4300mm.

CEILING OPENING SIZESLD462 COMPACT: 1230 x 570mmLD461 COMMERCIAL: 1230 x 785mmLD463 MAXI: 1630 x 785mm

It is critical that the offset between the fold down ladder and roof hatch (see dimensions) is complied with to maintain continuous/correct ladder angle.

Ceiling Space Floor Space

A A1 A2 B B1

400 280 1500 3300 1180

800 390 1610 3400 1210

1200 500 1720 3500 1240

1600 600 1830 3600 1270

2000 710 1940 3700 1300

2400 820 2050 3800 1330

2800 940 2160 3900 1360

3000 970 2210 4000 1390

N/A N/A N/A 4100 1420

N/A N/A N/A 4200 1450

N/A N/A N/A 4300 1480

CONFIGURATIONS

7

!

maximum ceiling height 3200mm

minimum clearance 380mm


1230mm x 785mm

!

rung spacing 300mm

rung width 525mm

frame width 778mm

DIMENSIONS


rung width 312mm



1230mm x 570mm

rung spacing 300mm

frame width 565mm

DIMENSIONS




1630mm x 785mm

rung spacing 300mm

rung width 525mm

frame width 778mm

DIMENSIONS

TOOLS & EQUIPMENT

Sayfa recommends that persons installing access and fall protection systems do not work alone in case of an emergency and help is required.

CORDLESS DRILL 8MM METAL DRILL BIT 3/8 NUT SETTER

DROP SAW (POWERED UNIT) CUT OFF SAW (USED WITH SUSPENSION KIT)

13MM SPANNER TAPE MEASURE

MARKING PEN SPIRIT LEVEL

8

INSTALLATION PROCEDURE

10 MODULAR, INDUSTRIAL RATED 4 IN 1 ROOF ACCESS SYSTEM

Side Mount Brace x 2

Front Purlin Hanger

Front Brace

Frame Extension x 2

Rear Purlin Hanger

Rear Brace

Suspension Hanger x 4

Suspension Tee - Piece x 4

Ladder Support Frame

INSTALL 2a/ VISTA SUSPENSION KIT - IN LINE WITH PURLINS

VISTA SUSPENSION KIT INCLUDES1 x Ladder Support Frame4 x Suspension Hangers2 x Purlin Hangers - 1600 mm (100 x 50 x 6 mm angle) 2 x Side Mount Brace - 3000 mm (50 x 50 x 3 mm angle) 2 x Front/ Rear Braces - 2400 mm (50 x 50 x 3 mm angle)2 x Frame Extensions - 1200mm (standard splice section)1 x Fixing Pack

FIXINGS4 x M12/30 mm Purlin Bolt Sets12 x 12g/30 mm Series 500 Tek Screws50 x 12g/20 mm Self Drilling Tek Screws

INSTALL 2a - SUSPENSION KIT

For installation of suspension kit with purlins at 90° - see page 12

1


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Material

ProductCode FAB NO:

AL732 - 100 x 50 x 6 Angle@1600mm(L)QTY: 2

AL731 - 50 x 50 x 6 AngleQTY: 4

AL730 - 50 x 50 x 3 AngleBracingQTY: 2

AL730 - 50 x 50 x 3 AngleBracingQTY: 2

Suspension FrameAL766 - 58 x 38 RHS Welded 1 Piece

Frame ExtensionAL781 - Splice section @1550mm(L)QTY: 2

To be replaced with picture on P10

9

MODULAR, INDUSTRIAL RATED 4 IN 1 ROOF ACCESS SYSTEM 11

1

2

Mount front purlin hanger ± 50mm from front face of roof hatch. Fix temporarily with (2) 12g/30mm tek screws. Once fi nally aligned and positioned, drill (2) 12mm holes through purlin hanger and purlin.

Insert (2) M12/30mm purlin bolts, tighten securely.

Refer table on Page 6 for calculating mounting position of ladder in relation to hatch.

Determine direction of fold down ladder in relation to direction of purlins. If not in line with purlins, see Page 12.

Determine correct mounting position of rear purlin hanger.

Mount and fi x rear purlin hanger as per Step 1.

Front Purlin Hanger

Rear Purlin Hanger

See table on Page 6



1

2







Front Purlin Hanger

Rear Purlin Hanger

See table on Page 6

Determine suitable location ensuring sufficient clearance for ladder to fold open correctly (see clearance table page 6.) Ensure any structure and services to be relocated are done by qualified personell.

Purlins

100 x 50 x 6 Aluminium Angle

M12 x 35 Bolt

M8 x 20 Cup Head Bolt

50 x 50 Aluminium Angle (Droppers)

860 mm

Splice Sections

Main Frame

20mm Tek Screw

Attach the angle ‘droppers’to the main support anglewith (1) M8 x 20mmcup head bolt. Space droppers at860mm apart.

Slide the splice sections into the ladder support frame. Then bolt the splice sections and the frame to the 'droppers'. Fix with (1) M8 x 55 cup head bolts. Fasten a 20mm tek screw through the frame, into the splice section to lock in position.

3

4


10

.

To install roof hatches, installers must possess valid industry licences and comply with all relevant WHS requirements.


1

2







Front Purlin Hanger

Rear Purlin Hanger

See table on Page 6


Purlins


M12 x 35 Bolt



860 mm

Splice Sections

Main Frame

20mm Tek Screw



3

4


11

Purlins


M12 x 35 Bolt



860 mm

Splice Sections

Main Frame

20mm Tek Screw



3

4




Secure bracing to all four sides using (2) x 20mm Tek Screws for each connection.

20mm tek screw

Bracing

VISTA SUSPENSION KIT- PURLINS 90 DEG TO SUSPENSION FRAME

Purlins

Should the purlins run in the direction as shown, the main support angles will need to change direction.It may be possible to suspend the 'droppers' directly from the purlins without having to usethe main support angles.

Main support angles

Rear bracing to be fixed at least 500mm from bottom of suspension hanger to allow for ladder assembly clearance when closed.All assembly and fixing procedureas per ‘in line purlin’ option.

5

500mm

12



VISTA FOLD DOWN LADDER VISTA FOLD DOWN LADDER KIT INCLUDES1 x Fold Down Ladder Assembly1 x Ladder Body (2nd Stage)1 x Ladder Body (3rd Stage)2 x Adjustable Splice Feet1 x Pull Stick1 x Eye Hook1 x Fixing Pack

FIXINGS6 x M8/75 mm Setscrew Sets4 x M10 /20mm Bolt & Nyloc Nut Sets12 x M10 Washers4 x 12g/20mm Self Drilling Tek Screws

Pull Stick

Eye Hook

Adjustable Splice Feet

Third Stage Ladder

Second Stage Ladder

First Stage Ladder

Fold Down Ladder Assembly

1


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Material

ProductCode FAB NO:

Pull Stick

Eye Hook

Adjustable Splice Feet

Third Stage Ladder

Second Stage Ladder

First Stage Ladder

Fold Down Ladder Assembly

Pull Stick Locator

13


Determine suitable location, ensuring all structure or services are relocated or disconnected appropriately (by authorised/qualifi ed personnel).

Mark out and cut opening in ceiling.

Vista Compact - 1230 x 570mmVista Commercial - 1230 x 785mmVista Maxi - 1630 x 785mm

1

Suspension frameattached to structure above

Suspension frameattached to structure above

Timber rafters

Plaster ceiling with rafters

Plaster ceiling with battens

Tee - bar suspension ceiling

OPTION 1: TEE - BAR SUSPENSION CEILING SYSTEM

OPTION 2: PLASTER CEILING WITH BATTENS

OPTION 3: PLASTER CEILING WITH RAFTERS

The above ceiling cut out dimensions allow for frame clearance including a 30mm cover on all four sidesprovided by the main frame extrusion.

Main ladder frame

Main ladder frame

Main ladder frame

14



Remove complete assembly from box.

Be careful not to scratch prefinished surface of fold down ladderframe and door. Use packing box as a protective surface.

Remove any packaging material, and place second and third ladder sections of ladder assembly aside.

2

15



INSTALL 3 - FOLD DOWN LADDER

OPTION 1 - IF SUSPENSION KIT IS NOT USED

Lift main ladder frame into position.

Fix unit to support structure (rafter/battens) utilising pre drilled holes with (6) M8 x 75mm set screwsor 14G type 17 timber fixing(3 screws per side).

3a

OPTION 2 - IF SUSPENSION KIT IS USED

Fix (4) ‘spring clips’ to fold down ladderframe with (8) M5 x 12mm countersunkbolts (2 bolts per clip).

‘Spring clips’ are not required,during installation if fold down ladder can be supported by any other device. ie ‘duct lifter’.Spring clips are temporary holdingdevice until structurally secured.

3b

Ensure ladder is facing thecorrect direction.

Support frame must be square.Failure to do so will causeladder door closure difficulties.

Spring clips

16


Unfold first stage ladder section.

Check fi nal position, and make necessary adjustments.

Fix ladder to the suspension frame with (4) M8 x 75mm set screws utilising pre drilled holes (3 set screws per side.)

If ceiling opening is a boxed outdesign greater than 150mm thick(such as a concrete or trimmedout opeing), a 50mm gap isrequired at the head of the ladderto allow clearance for the protrudingladder assembly when stowed away.

5

Lift complete assembly into position - ensuring the ladder folds down in the correct direction.

Two person lift is recommended

Firmly push assembly until it ‘clicks’ into position. (Clips will hold assembly in position until structurally fi xed.)

Do not attempt to climb ladder until installation is complete.

4

Min 50mm

Spring Clips

1


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Material

ProductCode FAB NO:

Allow 50mm gap to ensure ladder assembly does notimpact on the void end. Insert packer to close gap ifaesthetically required.

Place on P18 (bottom)

When ladder closes, top of ladder protrudes 45 mm beyond ladder frame

150m

m +

50mm

17



Align first and second stage ladder sections. Insert (2) M10 x 20mm bolts through hinges - ensure (3) washers are in place.

Tighten bolts sufficiently. Ensure hinges still move freely.

6

Measure distance from bottom of secondstage ladder section and fl oor and thensubtract 50mm for adjustablefeet insertion.Cut third stage ladder section to suit required height.

Install third stage ladder section as per Step 6.

7Cut ladder to X less 50mm

X Dimension


Floor

18



Insert (2) adjustable feet into third stage ladder section.

Fold out complete ladder - ensure all sections are fully unfolded.

Adjust feet to suit fl oor level.

Once adjusted correctly, fi x in place using (2) 12g x 20mm tek screws per foot.

Ladder feet must be positioned toensure 150kg working load isfully supported.

8

9

19



Position the pull stick through the tube,

Open ladder system.

then locate the hook onto the top end of the tube.

Pull down the Vista ladder half way down towards you until you can safely pull the remainder of the ladder by hand and remove the pull stick from the tube.

Unfold the complete ladder, ensuring all hinges are fully extended and check all parts are safe/ secure before using the Vista ladder.

Position the pull stick locator in between the last 2 rungs of the third stage ladder section.

Fix in place with (4) 20mm tek screws.

Close ladder system and check allladder sections, door and componentsclose correctly.

10

11

Pull stick locator

20

1


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4800

Added attachment holeDia Changed to 48mm......

Proofing MV

2/7/14 MV

1/8/14 MV

Plastic Sleeve for Vista Pull Stick

1509

H.D.P.E. Plastic (or similar)Material

ProductCode FAB NO:

Approx 250mm

Fix Sleeve to pole



INSTALL 4 - CEILING LADDER

CEILING LADDERVISTA CEILING LADDER KIT INCLUDES1 x Ceiling Ladder (1200mm or 2400mm)2 x Fixing Angles1 x Fixing Pack

FIXINGS2 x M8/75mm Cup Bolt Sets4 x M8/55mm Cup Bolt Sets2 x RHS Plastic End Caps

1


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Material

ProductCode FAB NO:

Place on P23 (top left)

Place on P22

21



2

1 Fix ladder support angles to top of ladder support frame using (2) 12g x 20mm tek screws.(1 per bracket)

Fix ladder fi xing bracket to front purlin hanger, or to purlin trimmers, using (2) M8 x 25mm cup bolt sets.

20mm Tek Screw

1


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Material

ProductCode FAB NO:

Place on P23 (top left)

Place on P22

22


3

4

Determine correct length of ceiling ladder at preferred angle of 75°, cut to suit.

Insert RHS end caps into top of stiles.

Distance from top of bottom rung of ceiling ladder to top of fold down ladder must not exceed 300mm.

Position ceiling ladder and drill appropriate fi xing holes through ladder fi xing bracket and ladder stiles.

Insert (2) M8 x 55mm cup bolts through holes, tighten securely.

Fix ceiling ladder to base support angle using (2) M8 x 55mm cup bolts.(1 per bracket)

.

Distance from back of ceilingladder to front of fold downladder must be not less than 100mm.

Max 300mm

Min 100mm

Max 300mm

INSTALL 4 - CEILING LADDER

75°

Ladder fixingbracket

Base supportangles


23

1


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Material

ProductCode FAB NO:

Place on P23 - bottom

Place on P25



1 HATCH GUARDRAIL INFORMATION

Australian Standards recommend that an access hatch be protected by the installationof guardrails completely surrounding the hatch.Handrail posts fixed to roof deck using (4) 5mm Bulbtite rivets or (2) 8mm screwbolts for concrete attachment.Handrails fixed to posts using (2) 16mm tek screws.Kneerails fixed to posts using (2) 48mm tek screws.Kneerail to be positoned 450mm max below handrail.Distance between grabrails to be 600mm - 675mm

For detailed installation instructions, visit website sayfa.com.au (code: GW394 access guardrail kit).

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1 HATCH GUARDRAIL INFORMATION

Australian standard recommend that an access hatch be protected by the installationof guardrails completely surrounding the hatch.Handrail posts fixed to roof deck using (4) 5mm Bulbtite rivets.Handrails fixed to posts using (2) 16mm tek screws.Kneerails fixed to posts using (2) 48mm tek screws.Kneerail to be positoned 450mm max below handrail.Distance between grabrails to be 600mm - 675mm

For detailed installation instructions, visit website sayfa.com.au (code: GW394 access guardrail kit).

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1

REVISIONS

REMARKSDate

2345

S CONFIDENTIAL MATERIALt© and all rights are reserved. The s contained herein are confidential FA SYSTEMS. The information may n any form or by any means, for any

stated by SAYFA SYSTEMS. Storage, o third party, copying, reproduction, his Drawing by any person or party, art is prohibited, except with express SAYFA SYSTEMS. The perspective is planned installation.

Drawing No.

RepBy

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Proofing MV


Material

ProductCode FAB NO:

Place on P25

ACCESS HATCH GUARDRAIL KIT

24

ACCESS HATCH GUARDRAIL KIT

24

GW394D - ROOF DECK MOUNT GW396C - CONCRETE MOUNT



OPTION 1 - IF SUSPENSION KIT IS NOT USED

Lift main ladder frame into position.

Fix unit to support structure (rafter/battens) utilising pre drilled holes with (6) M8 x 75mm set screwsor 14G type 17 timber fixing(3 screws per side).

3a

OPTION 2 - IF SUSPENSION KIT IS USED

Fix (4) ‘spring clips’ to fold down ladderframe with (8) M5 x 12mm countersunkbolts (2 bolts per clip).

‘Spring clips’ are not required,during installation if fold down ladder can be supported by any other device. ie ‘duct lifter’.Spring clips are temporary holdingdevice until structurally secured.

3b

Ensure ladder is facing thecorrect direction.

Support frame must be square.Failure to do so will causeladder door closure difficulties.

Spring clips


Insert (2) adjustable feet into third stage ladder section.

Fold out complete ladder - ensure all sections are fully unfolded.

Adjust feet to suit fl oor level.

Once adjusted correctly, fi x in place using (2) 12g x 20mm tek screws per foot.

Ladder feet must be positioned toensure 150kg working load isfully supported.

8

9

INSPECTION CRITERIA COMPONENT TECHNICAL DIAGRAM CHECKED

1. Ladder location

-Ensuresufficientclearanceforladder tofoldoutcorrectly-Seepage6fordiagram(1950mm-VistaCommercial2300mm-VistaMaxi)

2. Structure suitability

-Ensurestructuretowhichladderisattached issuitableforrequiredloadings -Nonloadbearingceilingswillrequirea suspensionkitattachedtoroofstructure above

3. Ladderfixingtostructure-Ensureminimum(4)M8boltsetsor(6)14G screwssecuringladderframetostructure

4. Ladder bodies assembly

-Ensureladderbodiesarejoinedcorrectly using(2)M10x20mmboltswith3 washersprovided-Hingebolttobetightenedbutstillallowinghingetofunctioncorrectly

5.Adjustable feet correctly positioned

-Ensureadjustablefeethavebeenpositioned correctlytofullysupportworkingloadof 150kg

!


Align first and second stage ladder sections. Insert (2) M10 x 20mm bolts through hinges - ensure (3) washers are in place.

Tighten bolts sufficiently. Ensure hinges still move freely.

6

Measure distance from bottom of secondstage ladder section and fl oor and thensubtract 50mm for adjustablefeet insertion.Cut third stage ladder section to suit required height.

Install third stage ladder section as per Step 6.

7Cut ladder to X less 50mm

X Dimension


Floor

INSTALLATION CHECKLIST

PROJECT:

ADDRESS:

REF NO.:

INSTALLED BY:

PROJECT MANAGER:

INSTALL DATE:

SIGNED NAME/ /DATE

25

MAINTENANCE

1. TheVistafolddownladdersystemneedstobecheckedandrecertifiedbyacompetentheightsafetyinspectorevery12monthsfornon-corrosiveenvironmentsor6monthlyforcorrosiveorharshenvironments.(Tobedeterminedbycompetentpersondependingonseverityofsurroundingconditions.)

2. Nevercleanusingacidsorotherchemicalsthatcoulddamagethesystemcomponents.

3. Anydeteriorationordamagetothesystemorequipmentmustbereportedtothepersonincontroloftheworkplaceandrelevantcorrectiveactionundertaken.

4. Fixingandsupportstructureattachmentandsuitabilitymustbecheckedbycompetentperson.

5. Anysignsofdistortionorexcessiveloadtothefolddownladdersystemmustbeinspectedandrecertifiedbycompetentperson.

6. Theidentificationlabelmustbecompletedconfirmingcertification,maintenanceandrecertificationofthesystem.

7. Maintenanceinspectionsmustbeclearlydocumented.Any non-conformancemustbeclearlyidentifiedandtagged‘DoNotUse’untilcorrectiveactionbyacompetentpersonhasbeencompleted.

26

MAINTENANCE

The checklist below outlines key checking criteria required to ensure the safe use of this system. Any item of concern not shown on the checklist must be noted on the maintenance report and brought to the attention of the workplace manager.

Items PASSED - means they conform with the required checking criteria and are suitable for normal use until the next recertification date. System data plates must be updated showing current check date and next check date.

Items FAILED - means they do not conform to the required checking criteria. These items must be clearly tagged ‘ Do Not Use’ and the required corrective actions put in place. The maintenance report must clearly document all non-conforming criteria.

This system must be maintained by a competent height safety inspector trained in the safe use and maintenance of this system.

Installation must be in accordance with the checklist provided (page 25).

SYSTEM MAINTENANCE CHECKLIST

COMPONENT INSPECTION CRITERIA PASSED4

FAILED✖

CORRECTIVE ACTION COMPLETION DATE

• Check for any visible damage to the ladder which could cause failure or injury to operator.

• Check structure to which ladder is attached is suitable for the required loads - 150kg

1. Check fixing bolts (6) to structure are secure

2. Check door hinge bolts are secure

3. Check fixing bolts of red strut arms to ladder are secure.Note: These must be firm but still allow hinge to function correctly.

4. Check door mount fixings to primary ladder body are secure

5. Check all ladder body hinge bolts are secure.Note: These must be firm but still allow hinge to function correctly.

6. Check fixings into splice feet are secure and feet positoned correctly to support ladder.

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2

3

5

5

6

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3

4

5

5

3

4

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NOTES

REF: COMMENTS:

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INTERNAL ACCESS ONTO ROOFS ALLOWS FOR EASIER REGULATION & CONTROL OF MAINTENANCE PERSONNEL WORKING AT HEIGHT

WARRANTY

NEVER HAS SAFETY IN THE WORKPLACE HAD A HIGHER PRIORITY

DISCLAIMER Allproductspecificationsandtechnicaldescriptions,recommendationsandotherinformationprovided,aregivenasgeneralguidanceandadvice,andaretobereadinconjunctionwithSayfaGroupinstallationinstructionsandanyotherdataavailableandapplicabletoeachparticularstandardproductorsystem.Useofsuchdataishowevertheuser’ssoleresponsibility,takingintoaccounttheintendedapplicationandactualconditionsexistingontheparticularworksite.Consequentselectionoftherightproductforanyparticularuse,remainstheuser’sultimateresponsibility.SayfaGroupisthereforenotobligatedorliableforanydirectorindirect,incidentalorconsequentialdamages,lossesorexpensesinconnectionwith,orbyreasonofthesuitabilityanduseoforotherwise,anyproductorsystemforanypurpose.Impliedwarrantiesofmerchantabilityorfitnessforanyparticularpurpose,arespecificallyexcluded.

AllSayfaGroupproductsmustbeinstalledandusedbycompetentpersonneltrainedintheselection,safeuseandmaintenanceoffallarrestsystemsandequipmentbyaregisteredtrainingorganisation(RTO) InstallationnotinaccordancewithSayfaGrouprequirementsortheuseofnonSayfaGroupcomponentswillvoidallcertificationandwarranties.

SuitabilityofsupportstructureanddesignlayoutofsystemistheresponsibilityoftheinstallerandshouldbeverifiedbyacompetentpersontrainedbyaRegisteredTrainingOrganisation(RTO)intheselection,safeuseandmaintenanceoffallarrestsystemsandequipmentorapprovedbyastructuralengineertoensureconformance.

SayfaGroupmaintainsapolicyofcontinuousimprovementanddevelopment,andthereforereservestherighttomodify,amendorotherwisealterproductandsystemdesignsandspecifications,modelsandpartnumbers,coloursandpricingetcwithoutpriornotice.Errorsandomissionsareexcepted,andSayfaGroupacceptsnoliabilityforincorrectinformation,errorsoromissions.

WARRANTY PERIOD ON THIS SYSTEM - 3 YEARS FROM DATE OF PURCHASE

Shouldyouhaveawarrantyclaimasaresultofadefectthefollowingproceduremustbefollowed: Identifythefollowinginformation:

- Theproduct/systemnameandcodenumber.

- Thedateofpurchase/installation.

- Installationcompanydetails.

- Theinstallationidentificationnumber.

- Thenameofthecompanyusingthissystem.

- Adescriptionofthedefect/warrantyclaim.

- Theperiodicsystemmaintenancereport.

Forwardtheaboveinformation [email protected] helpline,1300301755.

TERMS & CONDITIONS

- Allwarrantyclaimsmustbemadeinwritingwithin14daysoftheappearanceofthedefect.

- IncorrectinstallationorworkdonebyanonaccreditedSayfasysteminstallerwillvoidallwarrantyrights.

- Systemsthathavebeeninstalledusingnonproprietaryequipmentwillvoidallwarranties.

- Systemroof/claddingpenetrationsealsarenotcoveredinthiswarranty.

- Systems/componentsthathavenotbeenmaintainedinaccordancewithmanufacturer’s/legislativerequirementswillvoidwarranty.

- Systemsusedbyincompetentpersonsorusewithnoncompatibleaccessoriesie.harnessgear,lanyards,travellers,fallarrestorsetc.willvoidwarranty.

- Systems/componentsusedforpurposesotherthantheirintendedusewillvoidwarranty.

- Generalwearandtearisexpectedandwilldependonthefrequencyofuseandisnotcoveredbywarranty.

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TECHNICAL SPECIFICATION

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SYSTEM CODE

VISTA FOLD DOWN LADDER SYSTEMCOMPACT - LD 462, COMMERCIAL - LD 461, MAXI - LD 463

TECHNICAL DATA MATERIALS - Allcomponentsandaccessoriesmanufacturedfromhighgrade

structuralaluminiumwithoptionsforpowdercoating.

DIMENSIONSCOMPACT - LD 462

- Timbertrusswithplasterceilings

- FloortoCeilingHeight:2200mmx3200mm

- CeilingOpeningrequired:1230mmx570mm

- Weight:32kg(excludesaccessoryitems)

COMMERCIAL - LD 461

- Standardorsuspendedceilingtype

- FloortoCeilingHeight:2200mmto3200mm



MAXI - LD 463

- Standardorsuspendedceilingtype

- FloortoCeilingHeight:2200mmto4300mm



FIXINGS - Metalfixing–M8boltsetintosupportstructure

- Concretefixing–M10mechanicalconcreteanchor

- Metalpurlinfixing–M8bolt

(Refer instruction manual)

WORKING LOAD LIMIT Recommendedforsinglepersonuse–150kgrated.

Industrialrated,suitedtohighfrequencyusage.

Supportstructureintegrity,suitabilityandfixingmethodtobeassessed anddeterminedbyaengineerunlessitiscleartoacompetentpersonpriortoinstallation.

COMPLIANCE VistaLadderSystemisdesignedtoconformwithrequirementsofAustralianStandardsAS1657:2018andrelevantstatutoryOHSCodesofPractice/Guidelines.Note:FolddownladdersarenotspecificallydetailedintheAS1657:2018Standards.

TESTING TestingandperformancebasedonrequirementsforfixedrungladdersofAustralianStandardsAS1657:2018.

PRODUCT WARRANTY 3yearsfromdateofpurchasesubjecttocorrectinstallation,useandmaintenanceinaccordancewithmanufacturer’sspecificationsandrecommendations.

INSPECTION AND MAINTENANCE

Inspectionandcertificationrecommededevery12monthsbycompetentpersoninaccordancewithmanufacturer’sspecifications.(Refer instruction manual.)

IMPORTANT NOTE Failuretosupplyand/orinstallproprietaryproductinaccordancewithabovestandardsandcodes,specificationsandinstructionsvoidscompletesystemcertificationand/orwarranty.

Designed and manufactured by Sayfa Group. For all technical assistance contact Sayfa Group. SAYFAGROUP-16.05.2018

T 1300 301 755F 1300 881 092E [email protected]

FOR MORE INFORMATION VISIT SAYFA.COM.AU

GROUP ACCESS PROTECT EQUIP


1029 MOUNTAIN HWYBORONIA VIC 3155AUSTRALIAGROUP ACCESS PROTECT EQUIP


THE SAYFA GROUP WE SAVE LIVES! This is our Mission, and it drives our Vision to BRING EVERY WORKER HOME SAFELY.

Sayfa Group leads the industry in the design, installation and management of access, fall protection and ground safety systems. As an Australian owned company, we engineer and rigorously test our proprietary systems to exceed national and international standards. Simple installation and easy to use systems are our key drivers for ensuring maximum effectiveness, improved safety and compliance with Occupational Health and Safety standards in the workplace.

OUR VALUESWe are governed by the following principles in everything we do:

A – Accountability / Totally responsible and answerable for our actions.

L – Loyalty / Steadfast and dependable based on our values in our dealings with one another.

I – Integrity / Honest and sincere, we do what we say, on time every time.

V – Value Driven / Increase what’s of value in view of a win win plan for all.

E – Enthusiastic / Motivated and inspired to continuously perform better.

COMMITMENTWe are passionate about our work with every product a testament to our commitment of world class safety, quality and performance. Our obligation is to live up to our own high standards as well as those of our customers and stakeholders ensuring total peace of mind.

PRODUCT IS OWNED BY THE SAYFA GROUP. THE SAYFA GROUP CONSISTS OF:

SYSTEM INSTALLATION...3. Integrity and suitability of the structure to which this system is attached...

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