System 1* · System 1 represents the core of Bently Nevada’s CM solution and the latest version...

Document: 108M5214 Rev B (04/16)

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System 1*

Condition Monitoring and Diagnostic Software Bently Nevada* Asset Condition Monitoring

Overview

System 1* represents GE Bently Nevada’s flagship condition monitoring (CM) solution with seamless

integration to our industry leading line of online continuous, scanning, basic protection, & portable devices.

The capabilities of the application scale based on the CM requirements at your facility for various rotating

equipment types, criticalities, and failure mode detection. Flexible packages scale from enabling portable-

based CM all the way to comprehensive plant-wide CM by connecting to a range of field devices designed to

cover diverse applications and equipment failure modes found in industrial facilities. Start by understanding

your equipment and identifying which software package and field devices will enable you to achieve your

operation and maintenance goals.

System 1 Packages

Establishing and maintaining a best-in-class CM

program at your facility requires equipment knowledge

with an understanding of failure modes and operational

criticality combined with a cross functional team,

process rigor, and enabling technology. Bently Nevada

offers flexible solutions ranging from product delivery

with deployment services to complete solution

coverage through a supporting service agreement

where we partner with your facility to manage the CM

program.


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The Evolution of System 1*

System 1 represents the core of Bently Nevada’s CM solution and the latest version represents a refreshed approach in our

mission to provide users with a single ecosystem for plant-wide machinery management.

Get Connected to Bently Nevada’s best-in-class line of Online and Scanning devices, and once connected, Get Insights from

this data to monitor the health of your equipment over time.

Leverage CM alarms to be notified when a change in equipment operation has been detected

Utilize long-term trended data to determine whether change warrants further investigation

Deep dive to identify root cause with a complete dataset and best-in-class advanced plotting

Share supporting information with team members when necessary

Adjust CM alarms and add observational notes to improve your CM program over time

User Experience Modern consumer software applications have pushed the

envelope when it comes to user experience; we believe the

same expectations apply for industrial CM applications

Modern and Intuitive Interface

Continuous User Involvement

User Driven CM and Diagnostic Workflows

Capability System 1* provides scale when it comes to database

management, diagnostics, and work prioritization

High resolution trend, alarm, & startup/shutdown data

Short-term black box flight recorder for trend data

Anti-Friction & Hydrodynamic Bearing Diagnostics

Diagnostic Reporting

Accessibility Successful CM programs require collaboration between

departments and controlled access to the tools

Client/Server Deployment Model (2 Ports)

2X/Citrix® Enabled

User Security Profiles

System 1 Fleet Connectivity

Embedded Expertise System 1 differentiates itself by providing equipment-focused

solutions and best practice configuration & diagnostics

Equipment State-Based Data Collection & Alarming

Equipment Models drive best practice configuration

Technical Associates & ISO configuration wizards


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Package OrderingPremium Package

3071/10 System 1 Software Premium Package 3071/10-AA-BB-CC

AA: Software Package

01 – Premium Package

02 – Premium+ Package

BB: Quantity of Display Clients

01 – Single Client Package

05 – Small Package [6 Clients]

10 – Medium Package [11 Clients]

15 – Unlimited Clients

CC: Quantity of Server Licenses

## – Numeric Entry [1n]

Advanced Package

3071/05 System 1 Software Advanced Package 3071/05-AA-BB-CC

AA: Software Package

01 – Advanced Package

02 – Advanced+ Package

BB: Quantity of Display Clients





CC: Quantity of Server Licenses


Fundamental Package

3071/01 System 1 Software Fundamental Package 3071/01-AA-BB

AA: Quantity of Display Clients





BB: Quantity of Server Licenses


What is +?

The System 1 Premium & Advanced packages can be ordered with a “+”. This adds the capability to utilize portable data collectors in addition to the online devices supported by each respective package.

What is a Display Client?

A System 1 Display Client connects to the System 1 Server locally (same computer) or remotely via network access. These clients can have full access to the CM database; however, remote clients can only connect to the CM database when direct or networked access to the server is available.

What is a Server?

A System 1 Server contains one or more CM databases, which can be accessed from one or more Display Clients. Historical data and configuration structure is contained on the server, so the CM databases are always available.


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Get Connected – Device Import Ordering

3500 Series

3071/11 System 1 3500 Series Device Import 3071/11-AA-BB

AA: Quantity of “Full” 3500 Racks


BB: Quantity of “Mini” 3500 Racks


(AA) What is a 3500 Full Rack?

/22, /25, /32, /33, /40, /42, /44, /45, /50, /60, /61, /64, /65

Standard & M series monitors

14 monitor slots with simultaneous sampling 1 sec trend data capture 10 min trended waveform capture High resolution alarm data capture High resolution startup/shutdown data capture

(BB) What is a 3500 Mini Rack?

Same monitors as Full Rack

7 monitor slots Same capabilities as Full Rack

Distributed Series

3071/12 System 1 Distributed Device Import 3071/12-AA

AA: Quantity of ADAPT Monitoring Systems


(AA) What is an ADAPT Monitoring System?

/40, /44, /46

12 simultaneous monitoring points + 2 Tachs 1 sec trend data capture 10 min trended waveform capture

Condition Monitoring & Basic Protection

3071/13 Condition Monitoring & Basic Protection Device Import

Licenses can be purchased bundled with HW 3071/13-AA-BB

AA: Quantity of vbOnline Pro Monitoring Systems


BB: Quantity of 2300 Monitoring Systems


(AA) What is a vbOnline Pro Monitoring System?

12 simultaneous monitoring points + 2 tachs 30 sec trend data capture 30 min trended waveform capture Simultaneous Alarm Snapshot (1 per 30 sec)

(BB) What is a 2300 Monitoring System?

2 simultaneous monitoring points + 1 tach 1 sec trend data capture 10 min trended waveform capture

Process Data

3071/14 Process Data Import 3071/14-AA

AA: Quantity of OPC DA Server Import Licenses


(AA) What is OPC DA Import?

Improve CM capability with process correlation 1 sec trend data capture License includes over 1000 tags for a System 1* server


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Get Insights – Condition Monitoring CapabilitiesConfiguration

Equipment Based Configuration

Efficiently build Turbo-Machinery configurations with guided wizard (adjust collection & alarming by state)

Leverage embedded wizard to configure equipment with anti-friction bearings (Technical Associates Proven Method or ISO)

Enable high resolution alarm & SUSD data collection triggered by any point mapped to the equipment

Manual Configuration

Leverage spreadsheet-style configuration to apply broad changes to configuration structure

Improve CM program with software measurements

that update historical data when added or modified

Route Management

Build flexible routes, add/remove equipment, points, and measurements to customize routes (Heavy/Light)

Improve CM by including Observation Notes in route (Oil Leak, Machine Off, etc.) & gauge readings

Equipment Library

Build comprehensive databases starting with: Axial/Centrifugal/Screw Compressors, Centrifugal Fans, Gearboxes, Generators, Motors, Overhung/Between Bearing/Vertical Pumps, Cooling Tower Fans, Gas Turbines, Steam Turbines

Leverage Embedded Anti-Friction Bearing Database

Create custom templates when built-in equipment models are not applicable

Display

General Navigation & Work Identification

Prioritize work using list summary view by sorting machines based on criticality & alarm level

Navigate from the hierarchy or graphically in the primary workspace to drill down and identify equipment health issues

Select an alarm from the historical list to automatically present appropriate supporting evidence in the form of meaningful plots

Condition Monitoring & Diagnostics

Evaluate condition using diagnostic plots: Trend, Spectrum, Waterfall, Waveform, Orbit, Bode, Polar, Cascade, & Bar Graph

Understand changing condition by comparing data: Previous Sample(s), Baselines, Machine A to Machine B, Bearing A to Bearing B, Point A to Point B.

Pinpoint frequencies of interest with standard, harmonic, sideband, micro, & auto-harmonic cursors

Link trend cursor position with associated waveform & spectrum plots to efficiently facilitate root cause identification

Add Condition Monitoring Notes to equipment to track machine health over time

Reporting

Generate context-sensitive quick diagnostic reports from plotting & alarming workspaces

Copy/Paste view from any workspace using standard interactions to build external report

You Asked & We Listened (v16.1)

Config Cut/Copy/Paste & New User Defined States

You Asked & We Listened (v16.1)

Auto-Harmonic Cursor & Double Click SUSD Event Plots


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General Capabilities

Distributed Client/Server Deployment

TCP/IP Client to Server Communication (Ports 7550 & 7551)

Clients can connect to 5 different CM databases

simultaneously on a server (one “Online” Database per server + “Offline” Databases)

System performance tested with 5 simultaneous client connections to one online database

User Security Profiling

Leverages Windows Domain & Local Accounts

Administrator Profile (Read, Write, Database Management)

Advanced Profile (Read, Write)

Basic Profile (Read Only)

Database & Server Capacity

The System 1 Server can run one “Online” (Premium or

Advanced) CM database connected to supported online

devices

The System 1 Server can contain multiple “offline”

(Fundamental) databases in addition to the “online”

database

Each CM database can contain a maximum of 1500

pieces of equipment (Motor + Pump = 2)

Embedded GE Historian for data storage &

management

Display Unit Preferences

Effortlessly switch between “as configured”, Imperial, and SI

unit systems from Display

Supported Languages

System 1 has been designed for internationalization and is supported in the following languages

English

Spanish1

Russian1

Simplified Chinese1

Japanese1

Brazilian Portuguese1

German1

System Specifications

Standard Server

Intel Xeon™ E5-2620v3 2x6-Core™ (2.40 GHz Processor)

64 GB RAM or above

Operating System Hard Disk: RAID 1 & 300 GB – 10000 RPM

Historian Hard Disk: RAID 5 (see Table 3) – 15000 RPM

DVD-RW

Light Server

Intel Xeon™ E5-2620v3 6-Core™ (1.90 GHz Processor)

16 GB RAM or above

Operating System Hard Disk: RAID 1 & 300 GB – 15000 RPM

Historian Hard Disk: RAID 5 & 1.2 TB– 15000 RPM

DVD-RW

Workstation

E5-1620v3 (3.5 GHz Processor)

16 GB RAM or above

1 GB Graphics Card

1 TB Hard Drive – 7200 RPM

DVD-RW

Laptop

i7 – 4700MQ1 (2.5 GHz Processor)

16 GB RAM or above

HD Graphics Card

1 TB Hard Drive – 7200 RPM

DVD-RW

Virtualized Systems

Refer to technical white paper2

Supported Operating Systems

Microsoft Windows 2012 Server Standard Edition 64 bit

Microsoft Windows 2012 Server R2 Standard Edition 64 bit

Microsoft Windows 2008 Server R2 Standard Edition 64 bit

Microsoft Windows 7 Professional 32 bit / 64 bit

Microsoft Windows 8.1 Professional 32 bit / 64 bit

(Recommended for Client)


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System Ordering

Type Bently Part Number

OEM Model Processor RAID 1 Disk Space [GB]

RAID 5 Disk Space [TB]

RAM [GB]

Standard Server [Rack]

107M2212 HP DL380p G9 E5-2620v3 2.4 GHz 300 1.2 64

110M2199 HP DL380p G9 E5-2620v3 2.4 GHz 300 3.2 64

110M2200 HP DL380p G9 E5-2620v3 2.4 GHz 300 6.0 64

110M2201 HP DL380p G9 E5-2620v3 2.4 GHz 300 7.2 64

107M2213 Dell R530 E5-2620v3 2.4 GHz 300 1.2 64

Standard Server [Tower]

107M2211 HP ML350p G9 E5-2620v3 2.4 GHz 300 1.2 64

110M2203 HP ML350p G9 E5-2620v3 2.4 GHz 300 3.6 64

110M2206 HP ML350p G9 E5-2620v3 2.4 GHz 300 6.0 64

110M2207 HP ML350p G9 E5-2620v3 2.4 GHz 300 7.2 64

Light Server [Rack] 110M2198 HP DL80 G9 E5-2609v3 1.9 GHz 300 1.2 16

Light Server [Tower] 110M2202 HP ML110 G9 E5-2603v3 1.6 GHz 300 1.2 16

Workstation 02200478 HP HP Z440 E5-1620v3 3.5 GHz 1000 - 16

Laptop 169849 HP ZBOOK 15 i7-4710MQ1 2.5 GHz 1000 - 16

Recommendations: Standard Server Medium, Large, or X-Large Premium/Advanced Databases (Refer to calculator Coming Soon)3

Light Server Fundamental installation or Small Premium/Advanced Database (Refer to calculator Coming Soon)3

Workstation Fundamental installation OR Premium/Advanced Client machine

Laptop Fundamental installation

Database Size & Bandwidth Estimation

The number of points and device collection & storage rates directly influence the system limitations and required size of a

System 1 database. Please refer to Table 1 for size estimations (per device), and the capability comparison on page 8, to determine your system specifications. Please note that device limits are absolute; however, the mix of devices is determined by data storage & collection rates.

Table 1: Database Size Estimations

Point Type # of Points Per Device

# of Waveforms Per Point

# of Trended Variables Per Point

Storage Rate (Trend/Waveform)

Estimated 5 - Year Storage [GB]

3500 Device Configuration

Vibration Point 24 2 @ 2048 Samples 8 1 s / 10 min 300*

Process Point 18 - 1

ADAPT Device Configuration

Vibration Point 12 2 @ 8192 Samples 5 1 s / 10 min 350

Process Point 2 - 2

vbOnline Pro Device Configuration

Vibration Point 12 3 @ 8192 Samples 2 30 s / 3 hr 50

Process Point 2 - 2

2300 Device Configuration

Vibration Point 2 3 @ 8192 Samples 6 1 s / 3 hr 10

Process Point 1 - 2

OPC Server Configuration

Process Point 1000 - 1 1 s 120 * 3500 Size includes 100 GB assumed for Alarm & SUSD Data


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System 1 Software Capability Comparison Capability Basic Fundamental Advanced Advanced+ Premium Premium+

Devices

3500

Details Up to 5 - - - Up to 30 Up to 30

ADAPT Details Up to 5 - - - Up to 20 Up to 20

vbOnline Pro Details - - Up to 50 Up to 50 Up to 50 Up to 50

2300 Details - - Up to 50 Up to 50 Up to 50 Up to 50

OPC Import

Details - - Up to 1000 tags Up to 1000 tags Up to 1000 tags Up to 1000 tags

Portable Devices

Data Storage

Trend Data (High Res)

Details - - 30 Days @ 30 sec 30 Days @ 30 sec 30 Days @ 1 sec 30 Days @ 1 sec

Trend Data (Summary)

Details 30 Days @ 10 sec 5 Years 5 Years @ 5 min 5 Years @ 5 min 5 Years @ 5 min 5 Years @ 5 min

Alarm Data

SU/SD Data

Condition Monitoring

Asset Models

Software Alarming

State-Based Alarming

Diagram View

List View

Alarm & Event List

Notes

Diagnostic Reporting Plots

Trend

Spectrum

Waterfall

Waveform

Orbit

Bar Graph

Bode

Polar

Cascade General

Security Profiles

Internationalization

Client/Server

Fleet Connectivity


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Footnotes:

1. Updated language translations will be available shortly after v16.1 release

2. Virtualized Systems Technical White Paper coming soon

3. Comprehensive Database Calculator coming soon

© 2014-2016 Bently Nevada, Inc. All rights reserved. * Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company.

Core™ and Xeon™ are trademarks of Intel Corporation. Microsoft, Windows, and Windows Server are trademarks of Microsoft Corporation in the United States and other countries.

The information contained in this document is subject to change without prior notice. Printed in USA. Uncontrolled when transmitted electronically.

1631 Bently Parkway South, Minden, Nevada USA 89423 Phone: 775.782.3611 Fax: 775.215.2873

www.GEmeasurement.com

http://www.gemeasurement.com/

System 1* · System 1 represents the core of Bently Nevada’s CM solution and the latest version...

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