syll2002ed

M.E.(Full Time) Engineering Design

ED131 Concepts of Engineering Design 3 0 0 100

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2.

3.

4.

5.

THE DESIGN PROCESS

DESIGN METHODS

MATERIAL SELECTION PROCESSING AND DESIGN

ENGINEERING STATISTICS AND RELIABILITY

QUALITY ENGINEERING

9

9

9

9

9

The design process - Morphology of Design - Design drawings - Computer Aided Engineering - Designing ofstandards - Concurrent Engineering - Product life cycle - Technological Forecasting - Market Identification -Competition Bench marking - Systems Engineering - Life Cycle Engineering - Human Factors in Design -Industrial Design.

Creativity and Problem Solving - Product Design Specifications - Conceptual design - Decision theory -Embodiment Design - Detail Design - Mathamatical Modeling - Simulation - Geometic Modelling - Finite ElementModelling - Optimazation - Search Methods - Geometic Programming - Structural and Shape Optimization.

Material selection Process - Economics - Cost Vs Performance - Weighted property Index - Value Analysis -Role of Processing and Design - Classification of Manafacturing Process - Design for Manufacture - Design forAssembly - Design for castings, Forging, Metal Forming, Machining and Welding - Residual stresses - Fatigue,Fracture and Failure.

Probablity - Distributions - Test of Hypothesis - Design of Experiments - Reliability Theory - Design ofReliability - Reliability centered Maintenance.

Total Quality Concept - Quality Assurance - Statistics Process Control - Taguchi Methods - Robust Design -Failure Model Effect Analysis.

ANNA UNIVERSITYChennai-25.Syllabus for

45Total No of periods:

ED131 Concepts of Engineering Design 3 0 0 100

Text Books:

1. Dieter George E., engineering Design -"A Materials and Processing Approach", McGraw Hill,International Edition Mechanical Engg ., Series ,1991. 2. Karl t. Ulrich and Steven d Eppinger "Product Design and Developement " ,McGraw Hill,Edition 2000.

References:

1. Palh .G. and Beitz .W., " Engineering Design ", Springer - Verlag , NY. 1985.2. Ray .M.S., " Elements of Engg. Design ", Prentice Hall Inc . 1985.3. Suh .N.P. , " The Principle of Design ", Oxford University Press , NY. 1990.

ED134 Finite Element Analysis 3 0 0 100

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FINITE ELEMENT ANALYSIS

FINITE ELEMENT ANALYSIS OF 2D PROBLEM

ISO-PARAMETRIC FORMULATION

SOLUTION TO PLANE ELASTICITY PROBLEMS

SPECIAL TOPICS

10

10

8

9

8

Historical background - Wieghted residual methods - Basic concept of FEM -Variational formulation of B.V.P. - Ritz method - Finite element modelling - Element Equation - Linear andquadratic shape functions - Bar ,Beam ,Elements - Application to heat transfer.

Basic boundary value problems in 2 Dimensions - Triangular, quadrilateral, higher order elements - Poisons andLaplaces Equation - Weak formulation - Element Matrices and vectors - Application to solid mechanics, Heattransfer, Fluid Mechanics.

Natural Co-ordinate Systems - Lagrangian Interpolation Polynomials - Isoparametric, Elements - Formulation -Numerical Integration - ID - IID Triangular elements - Rectangular elements - Illustrative Examples.

Introduction to Theory of Elasticity - Plane Stess - Plane Strain and Axisymetric Formulation - Principle ofvirtual work - Element matrices using energy approach.

Dynamic analysis - Equation of motions - Mass matrices - Free vibration analysis - Natural frequencies ofLongitudinal - Trasverse and torsional vibration -Introduction to transient field problem. Non linear analysis. Uses of softwares - h & p elements - special elementformulation.


ED134 Finite Element Analysis 3 0 0 100

Text Books:

1.Reddy J.N. ,An Intoduction to the Finite Element Method,McGraw Hill, International Edition,1993.

References:

1.Segerlind L.J . ,"Applied Finite Element Analysis",John Wiley,1984.2.Roa S.S . , "Finite Element Method in Engineering ",Pergamon Press ,1989.3.Chandrupatla & Belagundu ," Finite Element in Engineering" ,Prentice Hall of India Private Ltd. , 1997.4. Cook,Robert Davis etal ,"Concept and Applications of Finite Element Analysis",Wiley ,John and Sons,1999.5. George R Buchaman , "Schaum's Outline of Finite Element Analysis", McGraw Hill Company,1994.

Web References:

1. http://www.vector-space.com/2. http://www.mech.port.ac.uk/sdalby/mbm/CTFRProg.htm

MA148 Applied Mathematics for Mechanical Engineers 3 1 0 100

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6.

TRANSFORM METHODS

ELLIPTIC EQUATIONS

CALCULUS OF VARIATIONS

NUMERICAL SOLUTION OF PARTIAL DIFFERENTIAL EQUATIONS

CONFORMAL MAPPING AND APPLICATIONS

TUTORIAL

9

8

9

10

9

15

Laplace transform methods for one dimensional wave equation - Displacements in a string - Longitudinalvibration of an elastic bar - Fourier transform methods for one- dimentional heat conduction problems in infiniteand semi-infinite rod.

Laplace equation - Properties of harmonic functions - Fourier transform methods for Laplace equation. Solutionfor Poison equation by Fourier transform method.

Variation and its properties - Euler's equation - Functionals dependent on first and higher order derivatives -Functionals dependent on functions of several independent variables - Some applications - Direct methods - Ritzand Kantorovich methods.

Solution of Laplace's and Poisson equation on a rectangular region by Liebmann's method - Diffusion equationby the explicit and Crank Nicolson - Implicit methods - Stability and Convergence criterion - Solution of waveequation by explicit scheme.

The Schwarz - Christoffel transformation - Transformation of boundaries in parametric form - Physicalapplications - Application to fluid flow - Application to heat flow.


MA148 Applied Mathematics for Mechanical Engineers 3 1 0 100

References:

1. Sneddon, I.N., Elements of partial differential equations, McGraw-Hill ,1986.2. Spiegel , M.R., Theory and problems of complex variables with an introduction to confomal mapping and its applications, Schaum's outline series, McGraw-Hill Book Co., 1987.3. Sankara Rao, k., Introduction to partial differential equations, Prentice - Hall of India, New Delhi, 1995.4. Elsgolts, L., Differential equation and calculus of variations, Mir Publishers, Moscow, 1966.

ED132 Computer Applications in Design 3 0 2 100

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5.

INTRODUCTION TO COMPUTER GRAPHICS FUNDAMENTALS

INTRODUCTION TO CAD SOFTWARE

VISUAL REALISM

ASSEMBLY OF PARTS

SOLID MODELING

10

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10

8

7

Output primitives (points,lines,curves Etc.,) , 2-D transformation (Translation, scaling, rotators) windowing ,view ports clipping transformation.

Writing interactive programs to solve design problems and production of drawings, using any languages like AutoLISP/C/FORTRAN etc. , creation of surfaces, solids etc., using solid modeling pack (prismatic and revolvedparts).

Hidden - Line - Surface - solid removal algorithms shading - coloring. Introduction to parametric and variationalgeometry based on softwares and their principles creation of prismatic and lofted parts using these packages.

Assembly of parts , tolerance analysis mass property calculations, mechanism simulation.

Solid modelling - Rapid prototyping - Data exchange - Documentation - Customizing - solid modelling system.


ED132 Computer Applications in Design 3 0 2 100

References:

1. William .M. Neumann and Robert .F. Sproul " Principle of Computer Graphics ", McGraw Hill Book Co. Singapore ,1989.2. Donald Hearn and .M. Pauline Baker " Computer Graphics " Prentice Hall ,Inc., 1992.3. Mikell .P. Grooves and Emory .W. Zimmers Jr. " CAD/CAM Computer -- Aided Design and Manafacturing" Prentice Hall ,Inc., 1995.4. Ibrahim Zeid " CAD/CAM -- Thoery and Practice " - McGraw Hill , International Edititon , 1998.

ED133 Mechanical Vibrations 3 0 2 100

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FUNDAMENALS OF VIBRATION

TWO DEGREE FREEDOM SYSTEM

MULTI DEGREE FREEDOM SYSTEM

VIBRATION OF CONTINUOUS SYSTEMS

EXPERIMENTAL METHODS IN VIBRATION ANALYSIS

8

8

12

8

9

Review of Single degree freedom systems - Response to aribitrary periodic executions - Duhamel's integral -Impulse response function - Virtual work - Lagrange's equations - Single degree freedom forced vibration withelastically coupled viscous dampers - System identificaton from frequency response - Transient vibration -Laplace transformation formulation.

Free vibration of spring-coupled system - Mass coupled system - Bending variation of two degree freedomsystem - Forced vibration - Vibration Absorber - Vibration isolation.

Normal mode of vibration - Flexiblity matrix and stiffness matrix - Eigen value and Eigen vector - Orthogonalproperties - Modal matrix - Modal analysis - Forced vibration by matrix inversion - Modal damping in forcedvibration - Numerical methods of fundamental frequencies.

Systems governed by wave equations - Vibration of strings - Vibration of rods - Euler 's equation for beams- Effect of Rotary inertia and shear defomation - Vibration of plates.

Vibration instruments - Vibration exciters Measuring Devices - Analysis - Vibration Tests - Free and ForcedVibration tests. Examples of vibration tests - Industrial case studies.


ED133 Mechanical Vibrations 3 0 2 100

References:

1. Roa, J. S . , & Gupta K.--"Ind. Course on Theory and Practice Mechanical Vibration",NewAge International (P) Ltd.,1984.2. Thomson, W.T.,--"Theory of Vibration with Applications" CBS Publishers and Distributers,NewDelhi,19903. Den Hartog, J.P., "Mechanical Vibrations",Dover Publications ,1990.4. Roa, S.S., "Mechanical Vibrations", Addison Wesley Longman ,1995.

Web References:

1. http://www.ecgcorp.com/velav/2. http://www.auburn.edu/isvd/3. http://www.vibetech.com/techpaper.htm

ED041 Advanced Machine Tool Design 3 0 0 100

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INTRODUCTION

DESIGN OF MACHINE TOOLS, SPINDLES, FRAMES, SLIDEWAYS

DESIGN OF DRIVES AND CONTROL MECHANISMS

TESTING AND STANDARDISATION

5

20

16

4

Introduction to Metal Cutting Machine tools, Kinematics, Basic Principles of Machine tool design, estimation ofdrive power.

Design of Machine tool spindle and bearings, Design of power Screws - Static deformation of various machinetool structures - thin walled box structures with open and compliant cross sections - correction coefficients -design of beds, columns, tables and supports.Dynamics of cutting forces - tool chatter - design of slideways. Concepts of aesthetics and ergonomics applied to machine tools, latest trends in Machine Tool Design,Introduction to CAD techniques

Design considerations of electrical, mechanical and Hydraulic drives in machine tool, stepped and steplessarrangements and systems. Design of control mechanisms - selection of standard components - Dynamic measurement of forces andvibrations in machine tools - Stability against chatter - use of vibration dampers.

Acceptance tests and standardisation of machine tools - machine tools reconditioning.


ED041 Advanced Machine Tool Design 3 0 0 100

References:

1. Mehta,N.K.,"Machine Tool design",Tata McGraw Hill, 19892. Koenisberger,F., "Design Principles of Metal cutting Machine Tools",Pergamon Press, 1964.3. Acherkan,N.,"Machine Tool Design",Vol.3&4,MIR Publishers,Moscow, 19684. Sen.G. and Bhattacharya,A.,"Principles of Machine Tools",Vol.2,NCB.Calcutta, 1973

ED141 Advanced Mechanisms Design 3 1 0 100

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7.

INTRODUCTION

KINEMATIC ANALYSIS

PATH CURVATURE THEORY

SYNTHESIS OF MECHANISMS

DYNAMIC OF MECHANISMS

SPATIAL MECHANISM AND ROBOTICS

TUTORIAL AND USE OF MECHANICAL SOFTWARE PACKAGES

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5

6

15

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5

15

Review of fundamentals of kinematics--Mobility analysis --Formation of one D.O.F. multiloop kinematicschains, Network formula - Gross motion concepts.

Position analysis -Vectorloop equations for four bar, slider crank, inverted slidercrank - Geared five bar and six bar linkages. Analytical method for velociy and acceleration analysis - Four barlinkage jerk analysis - Plane complex mechanism

Fixed and Moving centrodes, inflection points and inflection circle. Euler Savary equation, Graphical constructions - Cubic of stationary curvature.

Type synthesis - Number sythesis - Assosiated linkage concept. Dimensional systhesis - Function generation , path generation, motion generation. Graphical methods. Cognate linkage -Coupler curve synthesis, design of six bar mechanisms .Algebraic methods. Application of instant centre inlinkage design. Cam mechanism - Determination of optimum size of Cams.

Static force analysis with friction - Inertia force analysis - combined static and inertia force analysis.shaking force,Kinetostactic analysis. Introduction to force and moment balancing of linkages.

Kinematic analysis of spatial RSSR mechanism - Denavit - Hartenberg parameters. Forward and inverseKinematics of robotic manipulators.


ED141 Advanced Mechanisms Design 3 1 0 100

References:

1. Sandor G.N. and Erdman A.G., "Advanced Mechanism Design Analysis and Synthesis", Prentice Hall,1984.2. Shigley, J.E., and Uicker, J.J., "Theory of Machines and Mechanisms", McGraw Hill, 1995.3. Amitabha Ghosh and Ashok Kumar Mallik, "Theory of Mechanism and Machines", EWLP, Delhi, 1999.4. Nortron R.L., "Design of Machinery", McGraw Hill, 1999.5. Kenneth J. Waldron, Gary L. Kinzel, "Kinematics, Dynamics and Design of Machinery", John Wiley-sons,1999.

Web References:

1. http://www.machinedesign.com

ED142 Computer Integrated Design 3 0 0 100

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INTRODUCTION

SHAFTING

GEARS AND GEAR BOXES

CLUTCHES

BRAKES

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10

Phases of design - Standardization and interchangeability of machine elements - Tolerances for process andfunction - Individual and group tolerances - Selection of fits for different design situations - Design for assemblyand modular constructions - Concepts of integration.

Analysis and design of shafts for different applications - detailed design - preparation of production drawings -Integrated design of shaft, bearing and casing - Design for rigidity.

Principles of gear tooth action - Gear correction - Gear tooth failure modes - Stresses and loads - Componentdesign of spur, helical, bevel and worm gears - Design for sub assembly - Integrated design of speed reducers andmultispeed gear boxes - application of software packages.

Integrated design of automobile clutches and over running clutches.

Dynamic and thermal aspects of vehicle braking - Integrated design of brakes for machine tools, automobiles andmechanical handling equipments.


ED142 Computer Integrated Design 3 0 0 100

References:

1. Newcomb, T.P. and Spur, R.T. , "Automobile brakes ad braking systems", Chapman and Hall , 2nd Edition , 1975.2. Juvinall, RL.C. ,"Fundamentals of Machine Component Design", John Wiley ,1983.3. Maitra G.M. , "Hand Book for Gear Design", Tata McGraw Hill , 1985.4. Shigley , J.E. ,"Mechanical Engineering Design ", McGraw Hill , 1986.

Web References:

http://www.agma.org/

ED143 Design for Manufacture 3 0 0 100

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INTRODUCTION

FACTORS INFLUENCING FORM DESIGN

COMPONENT DESIGN-MACHINING CONSIDERATION

COMPONENT DESIGN - CASTING CONSIDERATIONS

REDESIGN FOR MANUFACTURE AND CASE STUDIES

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13

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General design principles for manufacturability - strength and mechanical factors, mechanisms selectiion,evaluation method, Process capability - Feature tolerances - Geometric tolerances - Assembly limits - Datumfeatures - Tolerance stacks.

Working principle, Material, Manufacture, Design - Possible solutions - Materials choice - Influence of materialson from design - from design of welded members, forgings and castings.

Design features to facilitate machining - drills - milling cutters - keyways - Doweling procedures, counter sunkscrews - Reduction of machined area - simplification by separation - simplificaation by amalgamation - Design formachinability - Design for economy - Design for clampability - Design for accessibility - Design for assembly.

Redesign of castings based on parting line considerations - Minimising core requirements, machined holes,redesign of cast members to obviate cores.

Identification of uneconomical design - Modifying the design - group technology - Computer Applications forDFMA


ED143 Design for Manufacture 3 0 0 100

Text Books:

1. Harry Peck, "Design for Manufacture", Pittman Publication, 1983.2. Robert Matousek, "Engineering Design - A systematic approach", Blackie & sons Ltd., 1963.

References:

1. James G. Bralla, "Hand Book of Product Design for Manufacturing", McGraw Hill Co., 1986.2. Swift K.G., "Knowledge based design for manufacture, Kogan Page Ltd., 1987.

CD035 Computer Integrated Manufacturing Systems 3 0 0 100

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3.

4.

5.

INTRODUCTION

GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS PLANNING

COMPUTER AIDED PLANNING AND CONTROL

COMPUTER MONITORING

INTEGRATED MANUFACTURING SYSTEM

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Objectives of a manufacturing system-identifying business opportunities and problems classification productionsystems-linking manufacturing strategy and systems-analysis of manufacturing operations.

Introduction-part families-parts classificatiion and cooling - group technology machine cells-benefits of grouptechnology. Process planning function CAPP - Computer generated time standards.

Production planning and control-cost planning and control-inventory management-Material requirements planning(MRP)-shop floor control-Factory data collection system-Automatic identification system-barcode technology-automated data collection system.

Types of production monitoring systems-structure model of manufacturing process-process control & strategies-direct digital control-supervisory computer control-computer in QC - contact inspection methods non-contactinspection method - computer-aided testing - integration of CAQC with CAD/CAM.

Definition - application - features - types of manufacturing systems-machine tools-materials handling system-computer control system - DNC systems manufacturing cell.Flexible manufacturing systems (FMS) - the FMS concept-transfer systems - head changing FMS - variablemission manufacturing system - CAD/CAM system - human labour in the manufacturing system-computerintegrated manufacturing system benefits.Rapid prototyping - Artificial Intelligence and Expert system in CIM.


CD035 Computer Integrated Manufacturing Systems 3 0 0 100

Text Books:

1. Groover, M.P., "Automation, Produ tion System and CIM", Prentice-Hall of India, 1998.

References:

1. David Bedworth, "Computer Integrated Design and Manufacturing", TMH, New Delhi, 1998.2. Yorem Koren, "Computer Integrated Manufacturing Systems", McGraw Hill, 1983.3. Ranky, Paul G., "Computer Integrated Manufacturing", Prentice Hall International 1986.4. R.W. Yeomamas, A. Choudry and P.J.W. Ten Hagen, "Design rules for a CIM system", North HollandAmsterdam, 1985.

ED031 Tribology in Design 3 0 0 100

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SURFACES,FRICTION AND WEAR

LUBRICATION THEORY

DESIGN OF FLUID FILM BEARINGS

ROLLING ELEMENT BEARINGS

TRIBO MEASUREMENT IN INSTUMENTATION

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7

Topography of the surfaces - Surface features - Surface interaction - Theory of Friction - Sliding and RollingFriction, Friction properties of metallic and non-metallic materials - friction in extreme conditions - Wear, typesof wear - Mechanism of wear - Wear resistance materials - Surface treatment - Surface modifications - Surfacecoatings.

Lubricants and their physical properties lubricants standards - Lubrication Regimes Hydrodynamic lubrication -Reynolds Equation, Thermal, inertia and turbulent effects - Elasto hydrodynamic and plasto hydrodynamic andmagneto hydrodynamic lubrication - Hydro static lubrication - Gas lubrication.

Design and performance analysis of thrust and journal bearings - Full, partial, fixed and pivoted journal bearingsdesign - Lubricant flow and delivery - power loss, Heat and temperature rotating loads and dynamic loads injournal bearings - special bearings - Hydrostatic Bearing design.

Geometry and Kinamatics - Materials and manufacturing processes - contact stresses - Hertzian stress equation -Load divisions - Stresses and deflection - Axial loads and rotational effects, Bearing life capacity and variableloads - ISO standards - Oil films and their effects - Rolling Bearings Failures.

Surface topography measurements - Electron microscope and friction and wearmeasurements - Laser method - Instrumentaton - International standards -Bearings performance measurements - Bearing vibration measurement.


ED031 Tribology in Design 3 0 0 100

References:

1. Cameron, A. "Basic Lubricaton Theory", Ellis Herward Ltd. , UK,1981.2. Hulling , J. (Editor) --"Principles of Tribology", MacMillan ,1984.3. Williams J.A . "Engineering Tribology" ,Oxford Univ. Press ,1994.4. Neale M.J , "Tribology Hand Book ", Butterworth Heinemann, 1995.

Web References:

1. http://www.csetr.org/link.htm2. http://www.me.psu.edu/research/tribology.htm

ED032 Design of Hydraulic and Pneumatic Systems 3 0 0 100

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OIL HYDRAULIC SYSTEMS

HYDRAULIC ACTUATORS

CONTROL AND REGULATION ELEMENTS

HYDRAULIC CIRCUITS

PNEUMATIC SYSTEMS AND CIRCUITS

INSTALLATION, MAINTENANCE AND SPECIAL CIRCUITS

2

2

12

4

18

7

Hydraulic Power Generators - Selection and specification of pumps, pump characteristics.

Linear and Rotary Actuators - selection, specification and characteristics.

Pressure - direction anf flow control valves - relief valves, non return and safety valves - actuation systems.

Reciprocation, quick return, sequencing, synchronising circuits - accumulator circuits - industrial circuits - presscircuits - hydraulic milling machine - grinding, planning, copying, forklift, earth mover circuits - design andselection of components - safety and emergency mandrels.

Pneumatic fundamentals - control elements, position and pressure sensing -logic circuits - switching circuits -fringe conditions modules and these integration - sequential circuits - cascade methods - mapping methods - stepcounter method - compound circuit design - combination circuit design.

Pneumatic equipments - selection of components - design calculations -application - fault finding - hydropneumatic circuits - use of microprocessors for sequencing - PLC, Low cost automation - Robotic circuits.


ED032 Design of Hydraulic and Pneumatic Systems 3 0 0 100

References:

1. Antony Espossito, " Fluid power with Applications ", Prentice Hall, 1980.2. Dudleyt, A.Pease and John J.Pippenger, " Basic Fluid Power ", Prentice Hall, 1987.3. Andrew Parr, " Hydraulic and Pneumatics ", (HB), Jaico Publishing House, 1999.4. Bolton. W. " Pneumatic and Hydraulic Systems ", Butterworth - Heineman, 1997.

Web References:

1. www.pneumatics.com2. www.fluidpower.com.tw

ED033 Composite Materials and Mechanics 3 0 0 100

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5.

INTRODUCTION

MECHANICS AND PERFORMANCE

MANUFACTURING

ANALYSIS

DESIGN

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Definition - Need - General characteristics, Applications, Fibers -Glass, Carbon, Ceramic and Aramid fibers.Matrices - Polymer, Graphite, Ceramic and Metal Matrices - Charecteristics of fibers and matrices. Smartmaterials - Types and characteristics.

Characteristics of fibre - reinforced Lamina - Laminates - Interlaminar stresses - Static Mechanical Properties -fatigue and Impact properties - Environmental effects - Fracture Behaviour and Damage Tolerance.

Bag Moulding - Compression Moulding - Pultrusion - Filament Winding -Other Manufacturing Processes -Quality Inspection methods.

Stress Analysis of Laminated Composite Beams, Plates, Shells - Vibration and Stability Analysis - Reliability ofComposites - Finite Element Method of Analysis - Analysis of Sandwich structures.

Failure Predictions - Laminate Design Consideration - Bolted and Bonded Joints Design Examples.


ED033 Composite Materials and Mechanics 3 0 0 100

Text Books:

1. Mallick, P.K., " Fiber-Reinforced composites: Materials, Manufacturing and Design ", Marcel Dekker Inc., 1993.

References:

1. Halpin, J.C., " Primer on Composite Materials, Analysis ", Techomic Publishing Co., 1984.2. Agarwal, B.D., and Broutman L.J., " Analysis and Performance of Fiber Composites ", John Wiley and Sons, New York, 1990.3. Mallick, P.K. and Newman, S., (eds), " Composite Materials Technology: Processes and Properties ", Hansen Publisher, Munich, 1990.

ED034 Advanced Finite Element Analysis 3 0 0 100

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BENDING OF PLATES AND SHELLS

NON-LINEAR PROBLEMS

DYNAMIC PROBLEM

FLUID MECHANICS AND HEAT TRANSFER

ERROR ESTIMATES AND ADAPTIVE REFINEMENT

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10

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Review of Elasticity Equations-Bending of Plates and Shells-Finite Element Formulation of Plate and ShellElements-Conforming and Non Conforming Elements - Co and C1 Continuity Elements-Application andExamples

Introduction-Iterative Techniques-Material non-Linearity-Elasto Plasticity-Plasticity-Visco plasticity-GeometricNon linearity-large displacement Formulation-Application in Metal Forming Process and contact problems

Direct Formulation - Free, Transient and Forced Response - Solution Procedures-Subspace Iterative Technique -Houbolt, Wilson, Newmark - Methods - Examples

Governing Equations of Fluid Mechanics-Inviscid and Incompressible Flow-Potential Formulations-Slow Non-Newtonian Flow-Metal and Polymer Forming-Navier Stokes Equation-Steady and Transient Solutions.

Error norms and Covergence rates- high refinement with adaptivity-Adaptive refinement


ED034 Advanced Finite Element Analysis 3 0 0 100

Text Books:

1. Zeinkiewicz,O.C and Taylor,R.L., "The Finite element Method",Fourth Edition,Volumes 1 & 2, McGraw Hill International Edition,Physics services,1991

References:

1. Cook R.D. "Concepts and Applications of Finite Element Analysis", John Wiley and Sons Inc., NewYork,19892. Bathe K.J..,"Finite Element Procedures in Engineering Analysis", Prentice Hall ,1990

ED035 Applied Engineering Acoustics 3 0 0 100

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BASIC CONCEPTS OF ACCOUSTICS

CHARECTERISTICS OF SOUND

TRANSMISSION PHENOMENA

AN INTRODUCTION TO THE ASSESSMENT AND MEASUREMENT OF SOUND

BASIC CONCEPTS OF NOISE CONTROL

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Scope of accoustics-Sound pressure-Sound intensity-Sound power level Sound power-Wave motion - Alterationof Wave Paths-Measurement of Sound Waves-Sound Spectra-Sound Fields-Interference-Standing Waves-Acoustic energy Density and Intensity-Specific acoustic impedance

The one dimensional wave equation-Solution of 1 d wave equation -Velocity of Gaseous Medium-Velocity ofplane progressive sound wave through a thin solid rod -Velocity of plane wave in a bulk of solid-Transverse wavepropagation along a string stretched under tension-wave equation in two dimension

Changes in Media-Transmission of one Fluid Medium to another, normal incidence, oblique incidence-Reflectionat the surface of a solid, Standing wave pattern - Transmission through three media

Introduction-The decibel scale for the measurement of sound power-Sound level meter-Weighted sound pressurelevel-Equal loudness contours-Perceived noiseness - Loudness, Loudness Level,perceived noise, perceived noiselevel - Equivalent sound level - Identified level - Frequency and amplitude measurement.

Noise control at source, path, Reciever-Noise control by acoustical treatment-Machinery noise-Types ofmachinery involved-Determination of sound power and sound power level-Noise reduction procedures-Acousticenclosers.


ED035 Applied Engineering Acoustics 3 0 0 100

References:

1. Lawrence E. Kinsler,Austin R. Frey, "Fundamentals of Acoustics "-John Wiley and Sons Inc., 19862. Bies,David,A. and Hansen,Colin H.,"Engineering Noise Control-Theory and Practice", E and FN Spon,Chappman-Hall,Second Edition,1996.3. Hansen C.H. and Synder,S.D.,"Active Control of Sound And vibration", E and FN spon,London 1996

Web References:

1. http://www.ecgcorp.com/velav/2. http://www.aubum.edu/isvd/

ED036 Optimization in Mechanical Engineering 3 0 0 100

References:

1. Johnson Ray,C., "Optimum Design of mechanical elements", Wiley,John & Sons,1990.2. Goldberg,D.E.., "Genetic algorithms ion search,Optimization and machine",Barnen,Addison-Wesley,NewYork,19893. Kalyanamoy Deb,"Optimization for Engineering Design allgorithms and Examples".,Prentice Hall of IndiaPvt., 1995

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INTRODUCTION

OPTIMIZATION TECHNIQUES

ENGINEERING APPLICATIONS

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20

20

General charecteristics of mechanical elements,adequate and optimum design,principles ofoptimization,Formulation of objective function,design constraints-classification of optimization problem

Single variable and multivariable optimization,Techniques of un constrained minimization Goldensection,Random pattern and gradient search methods - interpolation methods; Optimization with Equality andInequality constraints-Direct methods-Indirect methods using penalty functions,Lagranges multipliers,GeometricProgramming and Stochastic Programming;Multi objective optimization,Genetic algorithms and SimulatedAnnealing techniques

Structural applications-Design of simple truss members.Design applications-Design of simple axial,Transverseloaded members for minimum cost, maximum weight-Design of shafts and Torsionally loaded members-Designof Springs,Dynamic applications-Optimum design of single ,two degree of freedom systems,Vibrationabsorbers.Application in Mechanisms-Optimum design of Simple linkage mechanisms


ED037 Mechanics of Fracture 3 0 0 100

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ELEMENTS OF SOLID MECHANICS

STATIONARYU CRACK UNDER STATIC LOADING

ENERGY BALANCE AND CRACK GROWTH

FATIGUE CRACK GROWTH CURVE

ELEMENTS OF APPLIED FRACTURE MECHANICS

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The geometry of stress and strain,elastic deformmation,plastic and elastoplastic defromation-limit analysis

Two dimensional elastic fields-Analytical solutions Yielding near a crack front-Irwins approximation-plastic Zonesize-Dugdaale model-J integral and its relation to crack opening displacement

Griffth analysis-Linear Fracture Mechanics-Crack opening displacement-Dynamic energy balance-crack arrest

Empirical relation describing crack growth by Ftaigue-Life calculations for a givenm load amplitude-effects ofchanging the load spectrum-Effects of Enviroment

Examples of crack-growth Analysis for cyclic loading-leak before break- crack initiation under large scaleyielding-Thickness as a Design parameter-crack instability in Thermal or Residual-stress fields


ED037 Mechanics of Fracture 3 0 0 100

References:

1. David Broek, "Elementary Engineering Fracturwe Mechanics ", Fifthoff and Noerdhoff InternationalPublisher,19782. Kare Hellan, "Introduction to Fracture Mechanics", Mc Graw Hill Book Company,1985.3. Preshant Kumar,"Elements of Fracture Mechanics", Wheeler Publishing,1999

Web References:

1. http://www.elsevier.com/locate/enfracmech

ED038 Vibration Control and Condition Monitoring 3 0 0 100

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4.

5.

INTRODUCTION

VIBRATION CONTROL

ACTIVE VIBRATION CONTROL

CONDITION BASED MAINTENANCE PRINCIPLES AND APPLICATIONS

DYNAMIC BALANCING AND ALLIGNMENT OF MACHINERY

11

12

6

10

6

Review of Fundamentals of single Degree Freedom systems-Two Degree Freedom systems,Multi DegreeFreedom systems,Continuous systems,Dtermination of Natural frequencies and mode shapes,Numerical methodsin Vibration Analysis

Introduction-Reductionof Vibration at the source-Control of vibration-by structural design-Material selection-Localized additions-Artificial Damping-Resilient isolation,Vibration isolation,Vibration absorbers

Introductions-Concepts and Applications,Review of smart materials-Types and charecteristic review of smartstructures - Charecteristic Active vibration control in smart structures

Introduction-condition monitoring methods-The Design of Information system,Selecting methods of monitoring,Machine condition monitoring and diagnosis-Vibration severity criteria-Machine Maintenance Techniques-Machine condition monitoring techniques-Vibration monitoring techniques-Instumentation systems-choice ofmonitoring parameter.

Introduction, Dynamic balancing of Rotors, Field Balancing in one plane, Two planes and in several planes,Machinery allignment, "Rough" Alignment methods, The Face Peripheral Dial Indicator Method, Reverseindicator Method,Shaft-to-coupling spool method


ED038 Vibration Control and Condition Monitoring 3 0 0 100

Text Books:

1. Singiresu S.Rao,"Mechanical vibrations", Addison - Wesley Publishing Co.,1995

References:

1. K.J.Bathe and F.I., Wilson- "Numerical Methods in Finite Element Analysis" - Prentice Hall of India Pvt.m, Ltd., 19782. J.O.Den Hartog -"Mechanical Vibrations"-McGraw Hill ,NMewYork,19853. Rao,J.S."Vibratory condition monitoring of Machines". CRC Press,20004. Science Elsevier,"HandBook of Condition Monitoring",Elsevier Science,1996

ED039 Design of Pressure Vessel and Piping 3 0 0 100

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2.

3.

4.

5.

INTRODUCTION

STRESSES IN PRESSURE VESSELS

DESIGN OF VESSELS

BUCKLING AND FRACTURE ANALYSIS IN VESSELS

PIPING

3

15

15

8

4

Methods for determining stresses-Terminology and Ligament Efficiency-Applications

Introduction-Stresses in a Circular ring,cylinder-Membrane stress Analysis of Vessel Shell copmponents-Cylindrical shells,torspherical Heads,conical heads-Thermal Stresses - Discontinuity stresses in pressure vessels

Design of tall cylindrical self supporting process columns-supports for short vertical vessels-Stress concentration -at a variable thickness transition section in a cylindrical vessel,about a circular hole,elliptical openings.Theory ofReinforcement-pressure vessel design

Buckling phenomenon-Elastic Buckling of circular ring and cylinders under external pressure-Collapse of thickwalled cylinders or tubes under external pressure-Effect of supports on elastic Buckling of cylinders-Bucklingunder combined External pressure and axial loading

Introduction-Flow Diagram-piping Layput and piping stress analysis


ED039 Design of Pressure Vessel and Piping 3 0 0 100

Text Books:

1. John F. Harvey, Theoy and Design of pressure vessels,CBS Distributors,1987

References:

1. Henry H. Bedner, "Pressure vessels,Design Hand Book,CBS Publishers and Distributors,19872. Stanley,M. Wales,"Chemical process equipment,Selection and design.Butterworths series in Chemical Engineering,19883. William.j.,Bees,"Approximate methods in the Design and Analysis of pressure vessels and piping", ASME Pressure vessels and piping conference,1997

ED040 Industrial Robotics and Expert Systems 3 0 0 100

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3.

4.

5.

INTRODUCTION AND ROBOTIC KINEMATICS

ROBOT DRIVES AND CONTROL

ROBOT SENSORS

ROBOT CELL DESIGN AND APPLICATION

ROBOT PROGRAMMING ,ARTIFICIAL INTELLIGENCE AND EXPERTSYSTEMS

10

9

9

9

8

Definition need and scope of industrial robots-Robot anatomy-work volume-Precision movement-End effectors-sensors.Robot kinematics-Direct and inverse kinematics-Robot trajectories-Control of robot manipulators-Robotdynamics-Methods for orientation and location of objects.

Controlling the robot motion-Position and velocity sensing devices-Design of drive systems-Hydraulic andPneumatic drives-Linear and rotary actuators and contol valves-Electro hydraulic servo valves,electric drives-Motors-designing of end effectors-Vacuum,magnetic and air operated grippers

Transducers and sensors-Sensors in robot-Tactile sensor-Proximity and range sensors-Sensing joint forces-Robotic vision system-Image Gripping-Image processing and analysis-Image segmentation-Pattern recognition-Training of vision system

Robot work cell design and control-Safety in Robotics-Robot cell layouts-Multiple robots and machineinterference-Robot cycle time analysis-Industrial applications of robots

Methods of robot programming-characteristics of task level languages lead through programming methods-Motioninterpolation.Artificial intelligence-Basics-Goals of artificial intelligence-AI techniques-problems representation inAI-Problem reduction and solution techniques-Application of AI and KBES in robots


ED040 Industrial Robotics and Expert Systems 3 0 0 100

Text Books:

1. K.S.Fu, R.CGonzalez and C.S.G. Lee, Robotics control,Sensing,Vision and intelligence",McGrawHill,1987

References:

1. Kozyrey,Yu."Industrial Robotics",MIR Publishers Moscow,1985.2. Richard.D.,Klafter,Thomas,A,Chmielewski,Machine Negin "Robotics Engineering-An IntergratedApproach",Prentice Hall of India Pvt., Ltd., 19843. Deb,S.R."Robotics Technology and Flexible Automation",Tata McGraw Hill,19944. Mikell,P.Groover,Mitchell Weis,Roger,N.Nagel,Nicholas G.Odrey" Industrial RoboticsTechnology,Programming and Applications",McGraw Hill,Int.,19865. Timothy Jordonides etal,"Expert Systems and Robotics",Springer-Verlag,NewYork,,May 1991.

Web References:

1. http://www.ifr.org/gallery/type.htm

ED043 Product Design and Development Strategies 3 0 0 100

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3.

4.

5.

INTRODUCTION

MODELLING AND SIMULATION

MATERIAL SELECTION

DESIGN CONSIDERATIONS

TOLERANCE AND ANALYSIS

5

6

8

20

6

Nature and scope of product engineering - creative thinking and organizing for product innovation criteria forproduct success in life cycle of a product.

Modeling and simulation - the role of models in product design mathematical modeling similitude relations -weighted property index.

Material selection - problems of material selection-performance characteristics of materials - the materialsselection process-economics of materials-cost versus perforamance relations-weighted property index.

Functional and production design-form design-influence of basic design, mechanical loading and material on formdesign - form design of gray castings, malleable iron castings, aluminium castings, pressure die castings, plasticmouldings, welded fabrications, forging and manufacture by machining methods. Influence of space, size, weight,etc., on form design, aesthetic and ergonomic considerations.

Dimensioning and tolerancing a product-functional production and inspection datum-tolerance analysis.


ED043 Product Design and Development Strategies 3 0 0 100

References:

1. Jones J.C., "Design Methods", interscience, 1970.2. Buhl, H.R., "Creative Engineering Design", Iowa State University Press, 1960.3. Dieter, G.E., "Engineering Design", McGraw Hill, 1983.4. Robert Matouseek, "Engineering Design", Blackie & Sons Ltd., 1963.5. Niebel, B.W. & Draper, A.B., "Product Design and Process Engineering, McGraw Hill, 1974.6. Harry Peck, "Designing for Manufacturing", Sir Issac Pitman and Sons Ltd., 1973.7. Gladman, C.A., "Manual for Geometric Analysis of Engineering Designs", Austrlian Trade PublicationsLtd.,8. Wade, Or., "Tolerance Control in Design and Manufacture", Industrial Press, Inc.

ED044 Advanced Strength of Materials 3 0 0 100

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3.

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5.

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8.

ELASTICITY

SHEAR CENTRE

UNSYMMETRICAL BENDING

CURVED FLEXIBLE MEMBERS

STRESSES IN FLAT PLATES

TORSION OF NON-CIRCULAR SECTIONS

STRESSES DUE TO ROTARY SECTIONS

CONTACT STRESSES

7

4

4

5

5

10

5

5

Stress-Strain relations and general equations of elasticity in Cartesian, Polar and spherical coordinates differentialequations of equilibrium-compatibility-boundary conditions-representation of three-dimensional stress of a tensiongeneralized hook's law - St. Venant's principle-plane stress-Airy's stress function.

Location of shear centre for various sections -shear flows.

Stresses and deflections in beams subjected to unsymmetrical loading-kern of a section.

Circumference and radial stresses-deflections-curved beam with restrained ends-closed ring subjected toconcentrated load and uniform load-chain links and crane hooks.

Stresses in circular and rectangular plates due to various types of loading and end conditions buckling of plates.

Torsion of rectangular cross section - S.Venants theory - elastic membrane analogy Prandtl's stress functiontorsional stress in hollow thin walled tubes.

Radial and tangential stresses in solid disc and ring of uniform thickness and varying thickness allowable speeds.

Methods of computing contact stress-deflection of bodies in point and line contact applications.


ED044 Advanced Strength of Materials 3 0 0 100

References:

1. Seely and Smith, "Advanced Mechanics of Materials", John Wiley International Edn, 1952.2. Rimoahwnko, "Strenbgth of Materials", Van Nostrand.3. Timoshenko and Goodier, "LTheory of Elasticity", McGraw Hill.4. Wang, "Applied Elasticity", McGraw Hill.5. Cas, "Strength of Materials", Edward Arnold, London 1957.6. Robert D. Cook, Warren C. Young, "Advanced Mechanics of Materials", Mc-millan pub. Co., 1985.

ED045 Design of Material Handling Equipments 3 0 0 100

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3.

4.

5.

(USE OF APPROVED DATA BOOK IS PERMITTED)

MATERIALS HANDLING EQUIPMENT

DESIGN OF HOISTS

DRIVES OF HOISTING GEAR

CONVEYORS

ELEVATORS

4

15

6

10

10

Types, selection and applications

Design of hoisting elements: Welded and roller chains - Hemp and wire ropes - Design of ropes, pulleys, pulleysystems, sprockets and drums, Load handling attachments. Design of forged hooks and eye hooks - crane grabs -lifting magnets - Grabbing attachments - Design of arresting gear - Brakes: shoe, band and cone types.

Hand and power drives - Travelling gear - Rail traveling mechanism - cantilever and monorail cranes - slewing,jib and luffing gear - cogwheel drive - selecting the motor ratings.

Types - description - design and applications of Belt conveyors, apron conveyors and escalators Pneumaticconveyors, Screw conveyors and vibratory conveyors.

Bucket eleevators: design - loading and bucket arrangements - Cage elevators - shaftway, guides, counterweights, hoisting machine, safety devices - Design of form lift trucks.


ED045 Design of Material Handling Equipments 3 0 0 100

Text Books:

1. Rudenko, N., Materials handling equipment, ELnvee Publishers, 1970.2. Spivakovsy, A.O. and Dyachkov, V.K., LConveying Machines, Volumes I and II, MIR Publishers, 1985.

References:

1. Alexandrov, M., Materials Handling Equipments, MIR PUblishers, 1981.2. Boltzharol, A., Materials Handling Handbook, The Ronald Press Company, 1958.

ED046 Experimental Stress Analysis 3 0 0 100

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2.

3.

4.

5.

6.

7.

8.

9.

INTRODUCTION

STRAIN GAAUGES

STRAIN GAUGE CIRCUITS

STRAIN GAUGE ROSETTES

PHOTOELASTICITY

BRITTLE COATING METHOD

BI-REFRINGENT COATING TECHNIQUES

MOIRE FRINGE METHOD

HOLOGRAPHY

4

6

6

4

7

6

4

4

4

Choice of experimental methods - standards and accuracy of measurements - principles of mdel analysis - P1theorem - direct and indirect models.

Mechanical, optical and acoustic and pneumatic strain gauges - Electrical strain gauges - gauge factor - types ofresistance gauges - gauge materials - backing materials - adhesives - protective coatings - semiconductor gauges.

Introduction - Wheatstone bridge - constant - current resistance bridge - bridge balancing - reference bridge -Potentiometer circuit - constant - current potentiometer circuit - temperature compensation - effects of leadwires.

Introduction - three-Element rectangular rosette - Three-Element Delta rosette - Four-Element rectangular rosetteand Tee-Delta rosette - Two-Element rectangular rosette.

Background optics - plane and circular polarization - stress optic law - photoelastic materials - casting andmodeling techniques - calibration methods - Isoclinics, Isochromatics and stress trajectories - stress separationmethods, Fringe sharpening - stress freezing - three dimensional analysis from model slicing - axisymmeticstresses - torsion problem.

Introduction - relation between the state of stress in coating and that on the model - Isostatics and Isoentacties -types of brittle coating materials - relative merits of stress-coat and all-temp coatings - crack detectiontechniques - variables influencing accuracy of brittle coating application - model - surface preparation andapplication of coating - calibration of brittle coating materials - brittle coatings technique applied to a specificproblem.

Reflection plariscope - sensitivity of the method - principal stress - separation - comparison of brittle coating andbi-refringent coating techniques.

The phenomenon - Inplane problems - Out of plane problems - Moire gratings - Production techniques.

Plane and spherical waves - coherence - holographic setup - Interferometry - Displacment measurement -obtaining Isopachics.


ED046 Experimental Stress Analysis 3 0 0 100

Text Books:

1. Srinath, L.S., Experimental Stress Analysis, Tata McGraw Hill, New Delhi, 1984.2. Dally and Riley, Experimental Stress Analysis, McGraw Hill Co., 1978.

References:

1. Dove and Adams, Experimental Stress Analysis and Motion Measurement, Prentice Hall of India, 1965.2. Sadhu Singh, experimental stress analysis, Khanna Publishers, 1990.

ED047 Rapid Prototyping 3 0 0 100

Text Books:

1. Donald E. Lacourse, Handbook of Solid Modeling, McGraw Hill Inc., New York, 1995.2. Chowiah M.P. (ED), Agile Manufacturing, International Conference on agile Manufacturing, Bangalore, Feb. 22-24, 1996, Tata McGraw Hill Pub. Co., Ltd., New Delhi, 1996.3. Marshall Burns, Automated Fabrication: Improving Productivity in Manufacturing, PTR Prentice Hall - Englewood Cliffs, New Delhi, 1993.4. Rapid Automated Prototyping: An Introduction, Industrial Press Inc., New York.5. Paul F. Jacobs, Rapid Prototyping and Manufacturing Fundamentals of Stereo Lithography, I Edition, Society of Manufacturing Engineers, Dearborn, Michigan, 1992.

References:

1. Atwood C., et al. Rapid Prototyping and Manufacturing, 94 Conference, April 24-26, 1994, SME,Michigan, 1994.2. Conley J.G., et al, Rapid Prototyping and solid Free Form Fabrication, Journal of Manufacutring Science and Engineering, vol. 19, Nov 1997, pp 811-815.3. Rapid Prototyping Systems, First European Rapid Prototyping Convention, June 1992, Paris, France,1992.

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2.

3.

4.

INTRODUCTION

TYPES OF RAPID PROTOTYPING TECHNOLOGIES

CASE STUDIES

TREND IN RAPID PROTOTYPING

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5

Rapid prototyping system - solid modeling - benefits of rapid prototyping

The Stereo Lithography apparatus (SLA) - part modeling support - structure modeling - the STL interface -processing - production - finishing. The CAD interface - inside an STL file. STL alternatives - the Cubital FacetList (CFL) - Stereo Lithography Contour Format (SLC). Selective Laser Sintering (SLS) - Solid Ground Curing(SGC) - Laminated Object Manufacturing (LOM) - Fused Deposition Modeling (FDM) - Three DimensionalPrinting (TDP)

Rapid prototyping for rapid products - Exhaust manifold - Investment cast prototypes - prototypes for a fibre -optic cable system. Sunstrand Electric Power systems, USA - Design and Development of a new currenttransformer/electromagnetic interface module. Texas Instruments, USA.

Future development - Rapid prototyping in Indian scene - advances in rapid prototyping.


EY043 Design of Heat Exchangers 3 0 0 100

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4.

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CONSTRUCTIONAL DETAILS AND HEAT TRANSFER

FLOW DISTRIBUTION AND STRESS ANALYSIS

DESIGN ASPECTS

CONDENSORS AND EVAPORATORS DESIGN

COOLING TOWERS

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7

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Types - Shell and Tube Heat Exchangers - Regenerators and Recuperators - Industrial Applications TemperatureDistribution and its Implications - LMTD - Effectiveness

Effect of Turbulence - Friction Factor - Pressure Loss - Channel Divergence Stresses in Tubes - Heater sheetsand Pressure Vessels - Thermal Stresses - Shear Stresses - Types of Failures

Heat Transfer and Pressure Loss - Flow Configuration - Effect of Baffles - Effect of Deviations from Ideality -Design of Typical Liquid - Gas-Gas-Liquid Heat Exchangers

Design of Surface and Evaporative Condensors - Design of Shell and Tube - Plate Type Evaporators

Packings - Spray Design - Selection of Pumps - Fans and Pipes - Testing and Maintenance - ExperimentalMethods


EY043 Design of Heat Exchangers 3 0 0 100

References:

1. T. Taborek, G.F. Hewitt and N.Afgan, Heat Exchangers, Theory and Practice, McGraw Hill Book Co.,19802. Walker, Industrial Heat Exchangers - A Basic Guide, McGraw Hill Book Co., 19803. Nicholas Cheremisioff, Cooling Tower, Ann Arbor Science Pub 19814. Arthur P. Fraas, Heat Exchanger Design, John Wiley & Sons, 1988

Websites:1. http://www.thermomax.com2. http://www.tata.com3. http://www.altalevel.com

ID035 Productivity Management and Re-Engineering 3 0 0 100

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3.

4.

5.

INTRODUCTION

PRODUCTIVITY MODELS

ORGANISATIONAL TRANSFORMATION

RE-ENGINEERING PROCESS IMPROVEMENT MODELS

RE-ENGINEERING TOOLS AND IMPLEMENTATION

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12

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10

10

Productivity concepts - Macro and Micro factors of productivity, Productivity benefit model, productivity cycle.

Productivity measurement at International, National and Organisational level, Total productivity models.Productivity management in manufacturing and service sector. Productivity evaluation models, Productivityimprovement models and techniques.

Principles of organisational transformation and re-engineering, fundamentals of process reengineering, preparingthe workforce for transformation and reengineering, methodology, guidelines, DSMCQ and PMP model.

PMI models, Edosomwan model, Moen and Nolan strategy for process improvement, LMICIP model, NPRDCmodel.

Analytical and process tools and techniques - Information and communication technology - Enabling role of IT,RE-opportunities, process redesign - cases. Software methods in BPR - specification of BP, case study - Order,processing, user interfaces, maintainability and reusability.


ID035 Productivity Management and Re-Engineering 3 0 0 100

References:

1. Sumanth, D.J., " Productivity engineering and management ", TMH, New Delhi, 1990.2. Edosomwan, J.A., " Organisational transformation and process re-engineering ", British Library cataloging in pub. data, 1996.3. Rastogi, P.N. " Re-Engineering and Re-inventing the enterprise ", Wheeler pub. New Delhi, 1995.4. Premvrat, Sardana, G.D. and Sahay, B.S, " Productivity Management - A systems approach ", Narosa Pub. New Delhi, 1998.

ID036 Total Quality Management 3 0 0 100

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CONCEPT OF TQM

TQM PROCESS

TQM SYSTEMS

QUALITY SYSTEM

IMPLEMENTATION OF TQM

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10

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Philosophy of TQM, Customer focus, organisation, top management commitment, teamwork, Qualityphilosophies of Deming, Crossby and Muller.

QC tools, problem solving methodologies, new management tools, work habits, quality circles, bench marking,strategic quality planning.

Quality policy deployment, quality function deployment, standardization, designing for quality, manufacturing forquality.

Need for ISO 9000 system, advantages, clauses of ISO 9000, Implementation of ISO 9000, quality costs,quality auditing, case studies.

Steps in KAIZEN, 5S, JIT, POKAYOKE, Taguchi methods, case studies.


ID036 Total Quality Management 3 0 0 100

References:

1. Rose., J.E. " Total Quality Management ", Kogan Page Ltd., 1993.2. John Bank, " The Essence of total quality management ", PHI 1993.3. Greg Bounds, Lyle Yorks et al, " Beyond Total Quality Management ", McGraw Hill, 1994.4. Takashi Osada,The 5S's The Asian Productivity Organisations, 1991.5. Masaki Imami, KAIZEN, McGraw Hill, 1986.

ID042 Applied Object Oriented Programming 3 0 0 100

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FUNDAMENTALS OF OBJECT ORIENTED PROGRAMMING

C++ DATA TYPES

C++ CLASS

CLASS DERIVATION

APPLICATION

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Elements of OOP, classes, subjects, messaging, inheritance, polymorphism, OOP paradigm versus Proceduralparadigm, object-oriented design.

Expression and statements, operators, precedence, type conversion, flow control, Arrays structures, argumentpassing, reference argument, overloaded function.

Definition, class objects, member functions, pointer friends, class member pointer, scope, unions, bit-fields, classargument and ellises - Class member functions, intialization, operator overloading, user defined conversions.

Derivation specification, Information hiding under derivation public and private base classes, standardconvensions under derivation, class scope,Intialization and assignment under derivation.

OOP's applications in linear programming, integer programming, simulation, etc.


ID042 Applied Object Oriented Programming 3 0 0 100

References:

1. Wiener, Richard, S. and Pinson, Lewis, J. " An introduction to objective oriented programming and C++ ", 1999.2. Stanley B.Lippman, " C++ primer ", Addison - Wesley Pub. Co., 1989. 3. Robert Lafore, " Object Oriented programming in Turbo C++ ", Galgotia publication, 1992.4. Strousstrup, Bjarne, The " C++ programming languages ", Addison Wesley, 1986.

PE036 Mechatronics in Manufacturing Systems 3 0 0 100

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INTRODUCTION

SENSORS AND TRANSDUCERS

MICROPROCESSORS IN MECHATRONICS

PROGRAMMABLE LOGIC CONTROLLERS

DESIGN AND MECHATRONICS

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Introduction to Mechatronics - Systems - Mechatronics in Products - Measurement Systems - Control Systems -Traditional design and Mechatronics Design.

Introduction - Performance Terminology - Displacement, Position and Proximity - Velocity and Motion - Fluidpressure - Temperature sensors - Light sensors - Selection of sensors - Signal processing - Servo systems.

Introduction - Architecture - Pin configuration - Instruction set - Programming of Microprocessors using 8085instructions - Interfacing input and output devices - Interfacing D/A converters and A/D converters -Applications- Temperature control - Stepper motor control - Traffic light controller.

Introduction - Basic structure - Input / Output processing - Programming -Mnemonics Timers, Internal relays andcounters - Data handling - Analog input / output - Selection of PLC.

Designing - Possible design solutions - Case studies of Mechatronics systems.


PE036 Mechatronics in Manufacturing Systems 3 0 0 100

Text Books:

1. Michael B.Histand and David G. Alciatore, " Introduction to Mechatronics and Measurement Systems", McGraw-Hill International Editions, 1999.2. Bradley, D.A., Dawson, D, Buru, N.C. and Loader, AJ., " Mechatronics ", Chapman and Hall, 1993.3. Ramesh.S, Gaonkar, " Microprocessor Architecture, Programming and Applications ", Wiley Eastern, 1998.4. Lawrence J.Kamm, " Understanding Electro-Mechanical Engineering, An Introduction to Mechatronics ", Prentice-Hall, 2000.5. Ghosh, P.K. and Sridhar, P.R., 0000 to 8085, " Introduction to Microprocessors for Engineers and Scientists ", Second Edition, Prentice Hall, 1995.

Web Reference:

1. www.cs. indiana.edu.

PE045 Advances in Manufacturing Technology 3 0 0 100

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METAL CUTTING AND TOOL MATERIALS

SPECIAL MACHINING

UNCONVENTIONAL MACHINING

RAPID PROTOTYPING

ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS

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Orthogonal and oblique cutting - Types of tool wear, Abrasion, Diffusion, Oxidation, Fatigue and Adhesive wear- Prediction of tool life - Monitoring of tool wear, Cutting forces and vibration - Tool materials, Cementedcarbide, Coated carbide, Cermet, Ceramic, CBN and PCD - Selection of machine parameters and Tools.

Deep hole drilling - Gun drills - Gun boring - Trepanning - Honing - Lapping - Super finishing - Burnishing -Broaching - High speed machining.

Principles, processes, Various influencing parameters and Applications of - Ultrasonic machining, ElectroDischarge Machining, Electro Chemical Machining, Electron and Laser Beam Machining, Plasma Arc Machiningand Water Jet Machining.

Stereolithography - Laminated object manufacturing - selective laser sintering - solider - Vacuum casting - Resininjection - Applications of RPT - Surface roughness terms - Influence of machining parameters on surfaceroughness - Micro finishing process.

Introduction - Pattern recognition - Control strategies - Heuristic search,Forward and Backward reasoning -Search algorithms - Game playing - Knowledge representation - structural representation of knowledge - Expertsystems in manufacturing.


PE045 Advances in Manufacturing Technology 3 0 0 100

References:

1. Armarego E.J.A. and Brown R.H., " The machining of metals ", Prentice Hall , 1982.2. Battacharya," Theory of metal cutting ", NCB Agency, 1984.3. HMT Manual, " Non-traditional machining methods ", 1975.4. Rich E. and Knight K., " Artificial Intelligence ", McGraw Hill Inc, 1991.5. Pham D.T., " Expert Systems in Engineering ", IFS Publishers, Springer-Verlag, 1988.6. Durvent W.R., " The Lithographic hand book ", Narosa Publishers, 1995.7. Pandey P.S. and Shah N. " Modern Manufacturing Processes ", 1980.8. Sadasivan T.A. and Sarathy D. " Cutting tools for Productive Machining ", Widia (India) Limited, 1999.

Web References:

1. www.mfgtech.orog/publications/productivity-summary.pdf2. www.mfgtech.org/publications/productivity-report.pdf

PE132 Applied Materials Engineering 3 0 0 100

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ELASTIC AND PLASTIC BEHAVIOUR

FRACTURE BEHAVIOUR

SELECTION OF MATERIALS

MODERN METALLIC MATERIALS

NON METALLIC MATERIALS

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Elasticity in metals and polymers - Mechanism of plastic deformation, role of dislocations, yield stress, shearstrength of perfect and real crystals - Strengthening mechanisms, work hardening, solid solutioning, grainboundary strengthening, poly phase mixture, precipitation, particle, fibre and dispersion strengthening. Effect oftemperature, strain and strain rate on plastic behavious - Super plasticity - Deformation of non crystallinematerial.

Griffith's theory, stress intensity factor and fracture toughness - Toughening mechanisms - Ductile, brittletransition in steel - High temperature fracture, creep - Larson-Miller parameter - Deformation and fracturemechanism maps - Fatigue, low and high cycle fatigue test, crack initiation and propagation mechanisms andParis law - Effect of surface and metallurgical parameters on fatigue - Fracture of non metallic materials - Failureanalysis, sources of failure, procedure of failure analysis.

Motivation for selection, cost basis and service requirements - Selection for mechanical properties, strength,toughness, fatigue and creep - Selection for surface durability corrosion and wear resistance - Relationshipbetween materials selection and processing - Case studies in materials selection with relevance to aero, auto,marine, machinery and nuclear applications.

Dual phase steels, Micro alloyed, High strength low alloy (HSLA) steel, Transformation induced plasticity(TRIP) steel, Maraging steel - Intermetallics, Ni and Ti aluminides - Smart materials, shape memory alloys -Metallic glass - Quasi crystal and nano crystalline materials.

Polymeric materials - Formation of polymer structure - Production techniques of fibres, foams, adhesives andcoatings - Structure, properties and applications of engineering polymers - Advanced structural ceramics, WC,TiC, TaC, AI2O3, SiC, Si3N4, CBN and diamond - properties, processing and applications.


PE132 Applied Materials Engineering 3 0 0 100

References:

1. Thomas H.Courtney, " Mechanical Behaviour of Materials ", (2nd Edition), McGraw-Hill, 2000.2. Charles J.A., Crane, F.A.A and Furness, J.A.G., " Selection and use of Engineering Materials ", (3rd Edition ), Butterworth-Heiremann, 1977.3. Flinn, R.A. and Trojan, P.K., " Engineering Materials and their Applications ", (4th Edition), Jaico, 1999.4. George E.Dieter, " Mechanical Metallurgy ", McGraw Hill, 1988.5. Metals Hand Book, Vol.10, " Failure Analysis and Prevention ", (10th Edition), 1994.

Web References:

1. www.astm.org/labs/pages/131350.htm2. www.applied materials.com/carrers/agu-ei.html.

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