Switches Relays & Circuit Protection - IONNICrelayscircuitprotection... · Relays & Circuit...

SRC2015

SRC

2015

Switches Relays &

Circuit Protection

Mission Statement

To become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the

mining and services industry.

We will continue to improve and expand our range of products that meet and exceed OEM standards,

maintaining the latest technology and innovation available backed by technical support and supply.

Battery Master SwitchesFixed Handle 8

‘L’ Handle 11

Removable Key 14

‘T’ Handle 15

General 16

Remote Switching 17

Big Red 18

Battery Lockout Kits 20

Universal Lockout Kits 22

BMS - Accessories 24

Emergency Stop SwitchesStandard Duty 28

BA Series 30

Heavy Duty 32

Switching SystemsESM 36

Programmable Switch Panel 38

Radio Remote Control 40

Rollover 42

Tipper 43

Voltage Sensor 44

Headlights On Units 45

Hand Brake Alarm Module 46

IONNIC Idle Timer 47

Idle Timers 48

Low Coolant Alarm 50

Toggle SwitchesEnvironmentally Sealed 54

Heavy Duty 56

Combo Breaker/Switch 59

Standard Duty 60

Specials 62

Rocker SwitchesContura Series 66

Round Rocker 71

G Series 72

444 & 777 Series 74

Micro - Limit SwitchesMicro - TM Series 114

Limit - TZ-7 Series 118


Limit - Proximity 121

Relays & SolenoidsMicro 124

Solid State 126

Mini 127

Timer 130

Timer - Factory Preset 132

High Current 134

Specials 136

Smart Battery Isolator 137

Solenoids 138

Shutdown Solenoids 139

MiscellaniesLED Pilot Lamps 142

Vandal Resistant 144

Push Button 145

General 146

Ignition 147

Pendant 150

Trafficator 152

Pressure 153

Custom Engraved Panels 154

Circuit ProtectionCircuit Breakers - General 158

Circuit Breakers - High Amp 160

Circuit Breakers - Marine 162

Circuit Breakers - Toggle 163

Circuit Breakers - Blade 164

Fuse Holders 166

Blade Fuse Tap 169

Mini Electrical Centres 170

Diode Connectors 172

Diodes 173

Bolt-in Fuses 174

Bolt-in Fuse Holders 176

Modular Fuse Holder 179

Index180

What’s new in SRC2015

in Battery Master Switches

8 Fixed Handle

11 ‘L’ Handle

18 Big Red

in Switching Systems

36 ESM

48 Idle Timers

47 IONNIC Idle Timer

in Rocker Switches

71 Round Rocker

What’s new in SRC2015

in Relays & Solenoids

Mini 127

High Current 134

Solenoids 138


in Miscellanies

LED Pilot Lamps 142

Ignition 147

in Circuit Protection

Circuit Breakers - High Amp 160

Fuse Holders 166

Diodes 173

Modular Fuse Holder 179

Remote SwitchingRemote switching Battery Master Switches are switched electri-cally rather than manually, allowing them to be integrated any-where within a vehicles system. These switches can be triggered remotely from anywhere on the vehicle.

Rated to IP65 and housed in robust polymer allows safe mounting internally or externally.

12V & 24V models are available in single and double pole.

LockoutsDesigned to enable Battery Master Switches to be securely locked.

Different colours and styles of lockout brackets are available for a selection of Battery Master Switches.

Double PoleDouble pole Battery Master Switches can control two independent circuits or be used to isolate both positive and or negative simultaneously.

Double pole units are available in both the manual and remote switching ranges.

Battery Master SwitchesFixed Handle 8

‘L’ Handle 11

Removable Key 14

‘T’ Handle 15

General 16

Remote Switching 17

Big Red 18

Battery Lockout Kits 20

Universal Lockout Kits 22

BMS - Accessories 24

8

• Silver alloy contacts on most models.

• Weather resistant.

• Most switches able to be locked with optional lockout bracket where available.

• Integral lockout with 75920 series - requires no lockout bracket.

• 75920 series environmentally sealed - IP67.

• Auxiliary contacts on selected models.

• 75912B double pole model.

Fixe

d H

andl

e

75907

75910B

75912B

BMS-20

75920

Voltage : 6-36VContacts : Silver Alloy

75903 CopperIngress Protection : BMS-20 IP53

75920 Series IP67

Fixed Handle - PolymerPart No. Description

Main Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous

75920 Single Pole - Red handle 3000 300 12

75920-01B Single Pole - Yellow handle 3000 300 12

BMS-20 Single Pole 1000 125 8.8

75920 BMS-2075920-01B

69mm

86m

m

10m

m60

mm

64m

m

35mm

20m

m

Ø 10mm

21mm

Ø 6mmØ 29mm

45m

m90m

m

20m

m

24mm

37mm

42m

m

Ø 19mm

Ø 10mm

Ø 19mm

BMS - Manual Switching

9


75907 BMS17, 75910B

Fixed Handle - MetalPart No. Description

Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous Continuous

75907 Single pole with Auxiliary 2000 300 20 6.4

BMS17 Single pole with Auxiliary 1000 300 20 6.4

75910B Single pole with Auxiliary 1000 125 20 6.4

75903 Single pole with Auxiliary 1000 125 20 4.8

75912B Double pole 750 125 — 6.5

75912B75903

35m

m

68mm

Ø 5mm

Ø 19mm

35mm

25m

m40

mm

106m

m

Ø 10mm

35m

m

68mm

Ø 5mm

35mm

35m

m51

mm

122m

m

Ø 12mm

21mm

Ø 6mmØ 19mm

25m

m

68mm

35mm

27m

m51

mm

112m

m

Ø 10mm

21mm

Ø 6mmØ 19mm

35mm

25m

m48

mm

112m

m

Ø 10mm

35m

m

68mm

Ø 5mm

21mm

Ø 6mmØ 19mm

10


Fixed Handle Lockout BracketsPart No. Description Suits

BMS-18 2 piece metal 75907, BMS17, 75910B, 75912B

BMS-18R 2 piece metal - powder coated Red 75907, BMS17, 75910B, 75912B

BMS-18Y 2 piece metal - powder coated Yellow 75907, BMS17, 75910B, 75912B

LS11004-01 Hinged stainless steel - powder coated Red 75907, BMS17, 75910B, 75912B

LS11004-02 Hinged stainless steel - powder coated Yellow 75907, BMS17, 75910B, 75912B

BMS-3R 2 piece nylon - Red BMS-20

BMS-3Y 2 piece nylon - Yellow BMS-20

All brackets for use with padlock.

Padlock not supplied with lockout brackets

BMS-3R BMS-3Y


BMS-18 BMS-18R BMS-18Y LS11004-01 LS11004-02

11


Padlock not supplied switches

‘L’ Handle

• BMS-05L & BMS-12L feature an integrated locking facility.

• BMS-05/L & BMS-12/L environmentally sealed - IP66.

• Single and double pole models.

• Lockout brackets available for BMS-05 & BMS-12.

• BMS-12/L features silver plated contacts.

• BMS-ES extension stud available. See BMS Accessories - page 24.


Voltage : 6-36VContacts : Copper

BMS-12/L Silver plated CopperHandle : Zinc platedBody : BMS-07 Zinc plated

BMS-05/L, BMS-12/L BakeliteIngress Protection : BMS-07 IP43

BMS-05/L, BMS-12/L IP66

‘L’ Handle - LockablePart No. Description

Contacts (A)Intermittent Continuous

BMS-05L Single Pole 2500 250

BMS-12L Double Pole 2500 250

BMS-12LBMS-05L

80m

m46

mm

35mm

35m

m

Ø 10mm

Ø 22mm

Ø 8mm

120m

m

110mm

100m

m

66mm

Ø 6mm

40m

m

80m

m

142mm

120mm

140mm

105m

m

165m

m

70mm

76m

m46

mm

35mm

Ø 10mm

Ø 6mm

Ø 22mm

Ø 8mm

BMS-12

BMS-05L

BMS-07

12


‘L’ Handle - RemovablePart No. Description

Contacts (A)Intermittent Continuous

BMS-07 Single Pole 500 100

BMS-05 Single Pole 2500 250

BMS-12 Double Pole 2500 250

BMS-12BMS-05

120m

m

113mm

100m

m

66mm

Ø 6mm

76m

m46

mm

244m

m

35mm

19m

m

Ø 10mm

Ø 22mm

BMS-07

64mm

38m

m

83mm

Ø 6mm

18m

m

244m

m

45°

36m

m23

mm

Ø 10mm

Ø 16mm

40m

m

80m

m

142mm

120mm

140mm

105m

m

Ø 6mm

150m

m

70mm

76m

m43

mm

35mmØ 10mm

Ø 22mm

13


Accessories - ‘L’ HandlePart No. Description Suits

BMS-2R Metal lockout bracket for use with a padlock. Powder coated Red BMS-05

BMS-2Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-05

BMS-05K Spare lever handle key with rubber boot and chain BMS-05

BMS-05BKT Metal mounting bracket. Powder coated Black BMS-05/L

BMS-1R Metal lockout bracket for use with a padlock. Powder coated Red BMS-12

BMS-1Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-12

LS11003-01 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Red BMS-12

LS11003-02 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Yellow BMS-12

BMS-12K Spare lever handle key with rubber boot BMS-12

BMS-12BKT Metal mounting bracket. Powder coated Black BMS-12/L


BMS-05K

BMS-2R BMS-2Y


LS11003-01 LS11003-02

BMS-12K

BMS-1R BMS-1Y

BMS-12BKTNot supplied with

mounting hardware

BMS-05BKT

Not supplied with mounting hardware

14

35m

m

68mm

#10-32

25m

m50

mm

90m

m

35mmØ 10mm

21mm

Ø 6mm

Ø 19mm

68mm

25m

m48

mm

88m

m

35mmØ 10mm

21mm

Ø 6mm

Ø 19mm



• Removable keys.

• 75904-03 features auxiliary contacts.

• Silver alloy contacts.

Rem

ovab

le K

ey 75904-03

BMS-10

Removable KeyPart No. Description

Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous Continuous

75904-03 Single pole with Auxiliary 1000 125 20 4.8

BMS-10 Single pole 1000 125 — 4.8

Voltage : 6-36VContacts : Silver AlloyKey : Zinc platedBody : Zinc plated

75904-03 BMS-10

Mounting Dimensions Mounting Dimensions

15


• Fixed ‘T’ handles.

• Marine model (BMS-15) with polyester coating.

• BMS-09 environmentally sealed - IP65.

• BMS-15 environmentally sealed - IP64.


‘T’ HandlePart No. Description

Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous

BMS-09 Single pole 2500 250 11

BMS-15 Single pole marine 1000 150 —

Voltage : 6-36VContacts : BMS-09 Silver Alloy

BMS-15 CopperHandle : BMS-09 Die-cast

BMS-15 PolymerBody : BakeliteIngress Protection : BMS-09 IP65

BMS-15 IP64

BMS-09 BMS-15

‘T’ Handle

BMS-09

BMS-15

68m

m

82mm

37mm

89m

m52

mm

144m

m

Ø 10mm

30mm

Ø 4mm

Ø 30mm

58m

m

Ø 10mm

68m

m

45m

m

80mm

Ø 8mm

83m

m

70°

Ø 23mm

Mounting Dimensions

16


105m

m

34m

m

33mm

39m

m

Ø 8mm

Ø 22mm

58mm

38m

m

Ø 6mm

126m

m

54m

m39

mm

33mmØ 10mm

Ø 22mm

66mm

38m

m

Ø 6mm 66mmØ 6mm

38m

m

116m

m

6.3mm

35m

m

Ø 10mm

45°

Ø 22mm

• Removable key.

• Dust cover.

• Corrosion resistant construction.

• BMS-16 features auxiliary contacts.

Voltage : 12-24VContacts : CopperHandle: Polymer PA6Body : Polymer PA6Ingress Protection : BMS-08 IP53

BMS-06, BMS-16 IP43

BMS-06 BMS-08 BMS-16

Gen

eral

BMS-08

BMS-16BMS-06

GeneralPart No. Description

Main Contacts (A) Auxiliary Contacts (A)Intermittent Continuous Continuous

BMS-06 Single Pole 500 100 —

BMS-08 Single Pole 500 100 —

BMS-16 Single Pole with Auxiliary 500 100 5

BMS-06K Replacement key

BMS-16 Auxiliary Contacts : NO & NC.

17

BMS - Remote Switching

• Remotely activated battery master switch.


• Environmentally sealed - IP65.

• Double pole models supplied with terminal insulators.

• Single pole models supplied with DIN connector.

• Auxiliary output with single pole models.

Contacts : Silver AlloyBody : PolymerIngress Protection : IP65

Rem

ote Sw

itching

Single PolePart No. Voltage Description

Main Contacts (A) Auxiliary Contacts (A) Coil (A)Intermittent Continuous Continuous Inrush Continuous

BMS-32 12 Single Pole with Auxiliary 2500 250 2 13.5 0.025

BMS-34 24 Single Pole with Auxiliary 2500 250 2 8.5 0.025

Supplied with DIN connector.

Double PolePart No. Voltage Description

Contacts (A) Coil (A)Intermittent Continuous Inrush Continuous

BMS-14 24 Double pole 2500 250 3.4 0.3

Supplied with terminal insulators.

BMS-32

BMS-14

40m

m

60mm

90m

m

111m

m

144mm

Ø 8.5mm

95m

m

99m

m

94mm

23m

m

Ø 10mm 5mm

Ø 10mm 24mm

330mm177mm

116mm

75m

m

97m

m

45m

m

55mm

18

BMS - Remote / Manual Switching

For full details on the iROS

Rollover Switch see page 42.

• Fully sealed, heavy duty, double pole.

• Designed for commercial, marine and industrial applications, specifically those carrying flammable loads.

• Anti-crack outer case material.

• Highly resistant to impact, fuel oils, petroleum etc.

• Self extinguishing during fire.

• Manual and remote switching capabilities.

• LED display indicates switched position.


• 2 year warranty.

Contacts : Silver AlloyCurrent Rating : 200A @ 5 MinCurrent Rating - Intermittant : 500AHandle : Zinc AlloyBody : Thermoset PolyesterWeight : 3.8kgApprovals : AS3947.3.2001, C-TickIngress Protection : IP66

Big

Red

Big RedPart No. Voltage Description

SSB100 24 Battery Isolator for use with AS2809.2 compliant rollover switch

SSB102 12 Battery Isolator for use with AS2809.2 compliant rollover switch

For full details of the iROS Rollover Switch see page 42.

SSB100

Delayed Switching - Manual vs ElectricalA unique feature of the Big Red battery isolator is delayed switching of the auxiliary contacts. The delay is different when being electrically switched vs manually switched.

Electrically Switched: Approximately 2-3 milliseconds prior to the main contacts opening.

Manually Switched: 100-150 millisecond prior to the main contacts opening.

187mm

119mm

Ø 9mm17

4mm

154m

m

Ø 10mm

128mm

104m

m44

mm

Illuminated LED indicates power on

Catalogues

Safety

Electrical

Lighting | Safety | Electrical

• White Sound Reversing Alarms

• Tonal Reversing Alarms• CCTV Systems• Obstacle Detection• Horns & Buzzers• Sirens & Intercoms

To get your copy visit ionnic.com

• DT Series• DTM Series• DTP Series• DTHD Series• HD10 Series• HD30/HDP20 Series• DRC Series• PCB Headers• Controller Area Network• Contacts & Plugs• Deutsch Connector Tools

Connectors

CataloguesCatalogues


20

BMS - Kits

Easy InstallationManufactured in Australia the IONNIC range of battery lockout kits are pre-assembled and designed to be installed with minimal need for drilling or other engine bay modifications. Kits to suit the popular vehicles used on mine sites are available in multiple configurations all with jump start receptacles.

High quality components are used in their construction and the attention to detail extends to the use of terminal insulators and conduit clips to ensure the harness protection will always remain in place.

Frame : Powder Coated AluminiumWire Size : 35mm2

Main Contacts : Intermittent 1000AContinuous 125A

Auxiliary Contacts : Continuous 20A

• Manufactured in Australia.

• Kits to suit popular mine site vehicles.

• Install with minimal engine bay modification.

• Models incorporate a battery isolator, starter isolator or both.

• Available with either a 175A or 350A ‘Jump Start Receptacle’.

• Pre-assembled.

• Switches clearly labelled.

• Powder-coated brackets.

Bat

tery

Loc

kout

Kits

MS-HL07

MS-LC03

21

BMS - Kits

Toyota Landcruiser - 70 Series V8 (diesel)Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A)

MS-LC03 • • 175

MS-LC04 • — 175

MS-LC05 — • 175

MS-LC07 • • 350

MS-LC08 • — 350

MS-LC09 — • 350

Ford Ranger PX / Mazda BT50 - 2012 onPart No. Battery Isolator Starter Isolator Jump Start Receptacle (A)

MS-FR03 • • 175

MS-FR07 • • 350

Toyota Hi-Lux - 2005 on (diesel)Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A)

MS-HL03 • • 175

MS-HL04 • — 175

MS-HL05 — • 175

MS-HL07 • • 350

MS-HL08 • — 350

MS-HL09 — • 350

MS-FR07

MS-LC03

MS-HL07

22

BMS - Kits

• Manufactured in Australia.

• Compact size.

• Fit on any vehicle.

• Kits to suit battery or starter isolation.

• Available with either a 175A or 350A ‘Jump Start Receptacle’.

• Engraved switch label included.

• Powder-coated brackets.

Bracket : Powder Coated AluminiumMain Contacts : Intermittent 1000A

Continuous 125AAuxiliary Contacts : Continuous 20A

Versatile & CompactManufactured in Australia the IONNIC Universal Lockout Kits provide an easy way to install battery or starter isolation switches.

Along with engraved labels, the lockouts are colour coded to industry standards clearly showing the difference between starter and battery circuits.

Kits include either 175A or 350A 'Jump Start Receptacle' conveniently attaching to the outside of the bracket.

The heavy duty mounting bracket is manufactured from 4mm powder coated aluminium and is designed to allow for multiple mounting options.

Uni

vers

al L

ocko

ut K

its

MSU-05

MSU-08

23

BMS - Kits

Universal Lockout Kit - 175A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:

1 x Universal mounting bracket 1 x 175A High current connector 1 x Single pole fixed handle BMS17 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 30mm button-head M6 bolt

MSU-04 "BATTERY ISOLATOR" Red

MSU-05 "STARTER ISOLATOR" Yellow

Supplied in component form.

OR

OR

Universal Lockout Kit - 350A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:

1 x Universal mounting bracket 1 x 350A High current connector 1 x Single pole fixed handle BMS17 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 40mm button-head M6 bolt

MSU-08 "BATTERY ISOLATOR" Red

MSU-09 "STARTER ISOLATOR" Yellow

Supplied in component form.

OR

OR

80m

m

54m

m

93mm

120mm

Ø 9mm

13m

m

25m

m

15mm

112m

m

80m

m

35mmØ 10mm

30mm

35mm

30mm

Ø 10mm

Ø 9mm

13m

m

25m

m

15mm

126m

m

108m

m

80m

m

70m

m

93mm

127mm

24

BMS - Accessories Internet

Extension StudPart No. Description

BMS-ES M10 brass extension stud - 60mm

Terminal Insulators - 200 SeriesRed Black Wire Size (mm2) Cable Diameter (mm) Type B (mm) C (mm) D (mm) E (mm) F (mm)

SY2960-RED SY2960-BLK 2 - 10 3 - 6 Standard Duty 13 19 54 18 22

SY2965-RED SY2965-BLK 10 - 25 8 - 14 Medium Duty 18 22 63 21 24

SY2968-RED SY2968-BLK 35 - 50 14 - 18 Heavy Duty 21 26 78 26 28

SY2971-RED SY2971-BLK 70 14 - 18 Heavy Duty 26 31 80 30 33

SY2975-RED SY2975-BLK 95 - 120 20 - 24 Heavy Duty 34 38 86 38 41

SY2968-REDSY2971-BLK

Finger Tab for easy removing

B

C

D

E

F

Cable Diameter

Terminal Insulators - Alternator CapRed Black Wire Size (mm2) Cable Diameter (mm) Type

SY2900-RED SY2900-BLK 1 - 6 4 - 6 Standard Duty

SY2980-RED SY2980-BLK 4 - 10 8 Standard Duty

SY2980-BLKSY2980-RED13

mm

35m

m

16m

m

17m

m

14mm

Cable Diameter

45m

m27

mm

19m

m25

mm

21mm

Cable Diameter

SY2900-BLKSY2900-RED

InternetInternetionnic.com


ionnic.com• Keep up to date with the latest product

releases.• Compare products.• Download catalogues or technical

information.

Contact Blocks

Multiple ActuatorsA variety of button types and sizes are available in both ranges of Emergency Stop Switches; momentary, latching, and lock-able actuators.

The Standard range has the additional option of a booted momentary version avail-able in 4 colours.

Both N/O & N/C contact blocks and combinations of each are available for the Standard and Heavy Duty ranges of Emergency Stop Switches.

Sealed EnclosuresAll enclosures utilise a sealing gasket between the lid and the base providing an ingress protection rating of IP65.

Standard Series Heavy Duty Series

Emergency Stop SwitchesStandard Duty 28

BA Series 30

Heavy Duty 32

28

KitsPart No. Enclosure Type Button Type Legend Contact Block Fig

TMS01 Polymer - TMS15 Momentary - TMS11 Rectangle - TMS17 N/O & N/C - TMS10 1

TMS02 Polymer - TMS15 Latching Round - TMS18 N/O - ZEN-L1111, N/C - ZEN-L1121 1

TMS03 Polymer - TMS15 Push/Pull - TMS13 Rectangle - TMS17 N/O & N/C - TMS10 1

TMS08 Polymer - TMS15 Lockable - TMS21 Rectangle - TMS17 N/O & N/C - TMS10 1

TMS04 Metal - TMS14 Momentary - TMS11 Round - TMS18 N/O & N/C - TMS10 2

TMS05 Metal - TMS14 Latching - TMS12 Round - TMS18 N/O & N/C - TMS10 2

TMS06 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/O & N/C - TMS10 2

TMS31 Metal - TMS14 Latching - TMS12 Round - TMS18 N/C & N/C - TMS26 2

TMS32 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/C & N/C - TMS26 2

TMS39 NA (panel mount) Latching - TMS12 Rectangle - TMS17 N/O & N/C - TMS10 3

Assembly required.

• Available in kit and components form.

• Metal & polymer housings.

• Multiple actuator types available including locking version.

• Multiple contact blocks available.

• Custom legends available.


Sta

ndar

d D

uty

Voltage : 6-36VContacts : Silver AlloyButton : PolymerBody : TMS-14 Die-cast

TMS-15 PolycarbonateIngress Protection : IP65 excludes TMS39Operating Temperature : -25 °C to 70°C

Emergency Stop

TMS01, TMS02, TMS03, TMS08 TMS04, TMS05, TMS06, TMS31, TMS32 TMS39

Fig 1 Fig 2 Fig 3

Z Series contact block T Series contact block

Ideal for panel mounting

80mm

51m

m31

mm

5mm

80m

m

40mm

M20PG13.5mm

5mm

54m

m31

mm

68m

m

40mm

68mm

43mm31mm5mm40mm

TMS08

TMS05

29

TMS-15

TMS-16 TMS-17 TMS-18

TMS-11 TMS-12 TMS-13 TMS-21

TMS-27 TMS-28 TMS-29 TMS-30

T Series Contact Block - Single

T Series Contact Block - Dual

Z SeriesZEN-L1111

Z SeriesZEN-L1121 220S20

Emergency Stop

*Not compatible with TMS-15 when used with T Series contact blocks

ComponentsPart No. Description

TMS14 Enclosure - Metal. (T Series contact blocks only)

TMS15 Enclosure - Polymer

TMS11 Mushroom button - 40mm Momentary. Used in TMS01, TMS04 kits

TMS12 Mushroom button - 40mm Latching, turn to release. Used in TMS02, TMS05 kits

TMS13 Mushroom button - 40mm Push/Pull. Used in TMS03, TMS06 kits

TMS21 Mushroom button - 40mm Lockable, unlock to release. Used in TMS08 kit

TMS27* Booted button - 30mm Momentary Black

TMS28* Booted button - 30mm Momentary Green

TMS29* Booted button - 30mm Momentary Red

TMS30* Booted button - 30mm Momentary Yellow

TMS16 Legend Rectangle - “STOP”

TMS17 Legend Rectangle - “EMERGENCY STOP”

TMS18 Legend Round - “EMERGENCY STOP” - Yellow

TMS23 Contact block - Single - N/O. Mounts to switch

TMS24 Contact block - Single - N/C. Mounts to switch

TMS10 Contact block - Dual - N/O & N/C. Mounts to switch. Used in all TMS kits

TMS25 Contact block - Dual - 2 x N/O. Mounts to switch

TMS26 Contact block - Dual - 2 x N/C. Mounts to switch

ZEN-L1111 Contact block - Single - N/O. Mounts to enclosure base. (Not compatible with TMS14)

ZEN-L1121 Contact block - Single - N/C. Mounts to enclosure base. (Not compatible with TMS14)

220S20 Plug for TMS14 Metal enclosure

*Not compatible with TMS-15 when used with T Series contact blocks.

TMS-14

30

Emergency Stop

BA S

erie

s

Voltage : 6-36VCurrent Rating : 10AContact Type : 1 x N/O & 1 x N/CContacts : Silver AlloyButton : PolymerBody : PolycarbonateIngress Protection : IP65Operating Temperature : -25 °C to 70°C


• Supplied with 1 x N/O and 1 x N/C contact block.


BA-J184

BA-J174

ComponentsPart No. Description Colour

BA-Z11 Contact block - Single - N/O. Mounts to enclosure base Green

BA-Z21 Contact block - Single - N/C. Mounts to enclosure base Red

BA SeriesPart No. Button Type

BA-J164 Push/Pull

BA-J174 Latching (Turn to Release)

BA-J184 Lockable

BA-J194 Momentary

BA-Z11 BA-Z21

PG13.5mm

50m

m

67mm

40mm

27m

m67

mm

Updates

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32

Emergency Stop

Hea

vy D

uty

CHS5

CHS2

• Available in kit and components form.

• Solid metal housings.


• Multiple contact blocks available.


KitsPart No. Enclosure Type Button Type Legend Contact Block

CHS2 75mm - TN11 68mm Lockable - T176P “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P

CHS3 75mm - TN11 68mm Momentary - T172 “STOP” - TJ34 N/O & N/C - T1P

CHS4 75mm - TN11 68mm Push/Pull - T176M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P, N/O & N/O - T2P

CHS6 75mm - TN11 45mm Push/Pull - T129M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P



Assembly required.

Voltage : 6-36VContacts : Silver AlloyButton : Die-castHousing : Die-castIngress Protection : IP65Operating Temperature : -17 °C to 65°C

CHS5CHS1CHS2, CHS3, CHS4 CHS6

Accepts 25mm gland

102m

m

97mm

40m

m75

mm

8mm

68mm

Accepts 25mm gland

55m

m10

2mm

97mm

40m

m8m

m

68mm

Accepts 25mm gland

55m

m10

2mm

97mm

45mm

40m

m8m

m

Accepts 25mm gland

102m

m

97mm

45mm

75m

m40

mm

8mm

33

Emergency Stop

ComponentsPart No. Description

TN01 Enclosure - Die-cast 55mm

TN11 Enclosure - Die-cast 75mm

T129M Button - 45mm Push/Pull. Used in CHS6, CHS5 kits

T172 Button - 68mm Momentary. Used in CHS3 kit

T176P Button - 68mm Lockable Push/Pull. Used in CHS2 kit

T176M Button - 68mm Push/Pull. Used in CHS1, CHS4 kits

T1P Contact block - N/O & N/C

T2P Contact block - N/O & N/O

T3P Contact block - N/C & N/C

D2179-53CP Legend - “STOP PULL TO RESET”

TJ34 Legend - “STOP”

TA88 Protective button insulator. Suits all heavy duty buttons

TN01

TN11

T129M T172 T176P T176M

T1P T2P T3P

TA88TJ34D2179-53CP

R.F. Remote ControlRadio Frequency (RF) remote control utilises radio frequency transmission to instantly pass data from one point to another without the restriction of physical wiring or cables.

RF does not require line of sight and does not have to be aimed at a specific point in order to be detected. RF is emitted in all directions from the transmitter and can pass through physical structures making it an extremely useful communication method.

Tipping PointAll fuel tankers are required to shutdown their electrical systems in the event of a roll over. Accuracy and reliability is paramount in this circumstance as a faulty or poorly designed sensor can lead to all truck electricals being turned off mid corner with disastrous results.

iROS uses a 2-axis accelerometer along with sophisticated software to monitor both angle and g-forces to determine if a rollover has really occurred before sending out the signal to turn off the power.

This same detection technology is also used in the iROS-T to help alert drivers to dangerous lean angles while raising their tipper bodies. A three staged warning gives the operator ample time to stop the body raising, potentially saving lives and equipment damage.

User ProgrammableThe Programmable Switch Panel is able to control up to 8 separate functions. Highly configurable, and featuring momentary or latching switch function, the user can select from multiple switch symbols stored in the memory of the unit to display on the integrated backlit LCD. The switch panel

and receiver mod-ules communicate using a dedicated CAN communica-tion protocol and can be expanded by connecting multiple receivers to the CAN line.

Switching SystemsESM 36

Programmable Switch Panel 38

Radio Remote Control 40

Rollover 42

Tipper 43

Voltage Sensor 44

Headlights On Units 45

Hand Brake Alarm Module 46

IONNIC Idle Timer 47

Idle Timers 48

Low Coolant Alarm 50

36

Switching Systems

ESM

Circuit Breaker

Switch Input

Switch Panel

Toggle Switch

Input 10

Outputs 1 & 2

ESM

Inputs 1 & 2

Outputs 10, 11, 12, 13

• Electronically monitored switch centre with inbuilt circuit monitoring and protection.

• Each output surge-protected to 10A.

• 10 inputs, 13 outputs.

• 1 grouped input – 4 separate outputs

• On board LEDs indicate circuit output.

• Saves space and installation time.

• Multi-voltage


• Available in positive, or positive/negative switched models.

Voltage : 12-24VCurrent Draw : 10mA @ 13.8VInputs : 10Outputs : 13Max. Output Current Rating (per output) : 7.5AMax. Output Current Rating (total) : 50AConstruction : PolycarbonateIngress Protection : IP67Approvals : C-TickOperating Temperature : -40°C to 85°C

The ESM is an electronically monitored switch centre with inbuilt circuit monitoring and protection.

The unit can be used in any application in which conventional circuit protection may have been used in the past.

The ESM can be used for any application from connecting auxiliary lighting off original vehicle tails lights, eg Minebar hook up, to using it to monitor and protect a range of auxiliary equipment switched off the original vehicle inputs or after market toggle, rocker switches etc.

If a short or over current condition presents on any of the outputs then the output will shut down. This will then cycle 3 times (on/off).

If the over current situation is still present the output will then shut down permanently until the input is turned off.

Inputs 1 to 9 controls ouputs 1 to 9 respectively.

Input 10 controls outputs 10, 11, 12, 13.

Inductive loads must not be used on the input or output circuits without additional external protection. Failure to do so will result in damage to the unit and will void warranty.

37

Switching Systems

Accessories & Related ProductsPart No. Description

ESM9001 Connection Kit

DET-20 Crimp tool. Size 20

HDT-48-00 Crimp tool. Size 12, 16, 20 & 22

DET-RT Multi-use hook tool

CB187-XX Circuit breaker. Surface mount series See page 160 for complete range

CB255-XX Circuit breaker. Panel mount series See page 160 for complete range

AMIXX AMI Fuse Series See page 172 for complete range

AMIFH AMI Fuse holder. Surface mount

ESM9001

DET20 HDT-48-00 DET-RT

AMIFHAMIXXCB187-XX CB255-XX

ESM MiniThe ESM0006 is a compact version of our original ESM with the following specifications:

• 6 Input. • 6 Output. • Max. Current Draw 25A @ 13.8V.

16mm

37mm119mm

75m

m

102mm

134m

mM6

Due for release 2nd quarter of 2015.

ESMPart No. Switching Notes

ESM0013 Positive —

ESM2013 Positive & Negative ESM2013 will switch on both positive or negative inputs, diodes may be required to prevent false triggering.

38

Switching Systems

Programmable Switch Panel System Integration

• User programmable LCD switch panel.

• Switch panel can control up to 8 separate functions.

• User selectable switch function symbols.

• Clean contacts.

• Efficient system wiring via CAN communication.

• Fixed or momentary outputs.

• Dimmable backlit switch panel.

• Epoxy sealed receivers.

• On-board diagnostics.

• Audible user feedback.

• Multi-voltage.

• Ability to add multiple receivers.

• Lightweight panel design - ideal for various mounting options.

Pro

gram

mab

le S

witch

Pan

el

PCS-01

PCS-02

Voltage : 10-24VCurrent Rating : 10A max. per circuitPanel Material : ABS

The Programmable Switch Panel can be installed into any vehicle system and can control up to 8 separate functions per switch panel.

Each switch panel connects to multiple receivers via a single 3 core CAN data cable, the “backbone”.

A Deutsch “Y” piece connector is used to branch out from the “backbone” to the receivers which in turn can control up to 4 outputs each.

0462-201-1631

0462-201-1631103349

DT04-3P-P007

DT06-3S

DT06-3S

DT06-3S

W3S-1939W3S-1939

103349

Deutsch “Y” Piece ConnectionW3S

39

Switching Systems

103349

BMM-014BMM-013

0462-201-16310460-202-1631DT04-3P-P007 W3S-1939DT06-3SDT04-3P

PCS-01 PCS-02

127mm27mm

85m

m 86mm

95mm

27m

m48

mm

Ø 5.5mmØ 2.5mm

DET16 HDT-48-00 DET-RT

Programmable Switch PanelPart No. Description

PCS-01 Switch Panel

PCS-02 Receiver

Accessories & Related ProductsPart No. Description

103349 CAN data cable - metre

DT04-3P-P007 Deutsch DT Series - Receptacle “Y” Piece. Includes wedgelocks & contacts

DT04-3P Deutsch DT Series - Receptacle - 3 circuit

W3P Deutsch DT Series - Wedgelock - Receptacle - Green. Suits DT04-3P

W3P-1939 Deutsch DT Series - Wedgelock - Receptacle - Blue. Suits DT04-3P

DT06-3S Deutsch DT Series - Plug - 3 circuit

W3S Deutsch DT Series - Wedgelock - Plug - Orange. Suits DT06-3S

W3S-1939 Deutsch DT Series - Wedgelock - Plug - Blue. Suits DT06-3S

0460-202-1631 Contact - Pin - Solid - Gold Plated - Size 16

0462-201-1631 Contact - Socket - Solid - Gold Plated - Size 16

DET16 Crimp tool - Size 16

HDT-48-00 Crimp tool - Size 12, 16, 20 & 22

DET-RT Multi-use hook tool

BMM-013 Mount for PCS-01. Adhesive/bolt-down

BMM-014 Mount for PCS-01. Bolt-down

W3SW3P W3P-1939

40

Switching Systems

DIP Switches

Typical Range : 90m Frequency : 433 MHzCurrent Rating : 5A max. per outputBattery : Pendant 2 x AA

Fob 1 x CR2032Transmitter Battery Life : 100,000 activationsReceiver Cable Length : 300mmEncryption : Rolling Codes

• 4 output, user programmable remote switching system.

• 2 transmitter styles available: - Palm-sized fob - Heavy duty pendant

• Up to 90 metre range.

• Rolling codes, secure encryption.

• Multiple transmitters able to be paired with single receiver.

• All 4 outputs can be momentary or latching.

• Hard-wired interlock feature on 2 outputs.

KitsPart No. Voltage Transmitter Style Contents

R15-R12-F 12 Fob 1 x R1500-R12, 1 x R1000-TF4

R15-R24-F 24 Fob 1 x R1500-R24, 1 x R1000-TF4

R15-R12-P 12 Pendant 1 x R1500-R12, 1 x R1000-TR4

R15-R24-P 24 Pendant 1 x R1500-R24, 1 x R1000-TR4

Rad

io R

emot

e Con

trol

R1500-R12

R1000-TR4

R1000-TF4

Kits: R15-R12-F, R15-R24-F

Kits: R15-R12-P, R15-R24-P

DIP switches found inside receiver enclosure can be set to achieve either latching or momentary for each output respectively.

The Interlock Override inputs can be used to manually override outputs 1 and 2 only.

Input 2 Interlock Override

Input 1 Interlock Override

+-

Input 4

R.F

. Pro

cess

or

Input 3

Input 2

Input 1

1 2 3 4

41

Switching Systems

ComponentsPart No. Voltage Description

R1500-R12 12 Receiver

R1500-R24 24 Receiver

R1000-TF4 12-24 Transmitter - Fob style

R1000-TR4 12-24 Transmitter - Pendant style

R1500-R12, R1500-R24 R1000-TR4R1000-TF4

51mm

84m

m17

mm

Ø 10mm174mm

62m

m54

mm

190mm

109mm

120mm

132mm

37m

m78

mm

Ø 5mm

42

Switching Systems

RolloverPart No. Description

IROS AS2809 compliant rollover switch

Rol

love

r

• AS2809 compliant rollover switch.

• Solid state electronics.

• Microprocessor controlled.

• Multi-voltage.

• Senses vertical & horizontal axis through an accelerometer (angle and G-force sensing device).

• Conducts system self-tests without shutdown.

• EMF spike suppression.

Voltage : 10-30VHousing : Die-castCompliance : AS2809

Intelligent Rollover Switch The iROS uses a 2 axis accelerometer to determine angle and G-force. The output will only be switched if all of the criteria for angle and motion are met and held for a set period.

The iROS has an input for a ‘System Test’ button that when pushed and held will activate the sensor to the rollover point, making testing a simple task.

Compliant to AS2809, the iROS will activate any of the remotely switched battery isolation switches commonly used on the Australian market.

2

FLAMMABLEGAS FLAMMABLE

3

114mm

55m

m89

mm

43

Switching Systems

TipperPart No. Description

IROS-T Kit includes sensor unit & connector, display and 1.8m harness

IROS-T-USB Proprietary cable required to program iROS-T. Includes software disc

• Determines when there’s an unsafe lean on a raised tipper body.

• Solid state electronics.

• Microprocessor controlled.

• Multi-voltage.

• Data logs the last 15 activations.

• Conducts system self-tests. Tipper

Voltage : 10-30VHousing : Die-castConnector Ingress Protection : IP65

Tipper SafetyThe iROS-T (intelligent roll over switch - tipper) warns the driver of a potentially unsafe lean on a tipper body as it is being raised.

The supplied dash mounted display indicates system status and angle warnings with the 3rd (and highest) level activating an output for an external alarm or control.

Each iROS-T requires the three warning angles to be programmed into the unit once installed. This requires the iROS-T cable and PC compatible software (supplied).

This software also allows access to the data logs of the last 15 activations.

IROS-T-USBIROS-T

Display

80m

m

40mm

114mm

55m

m89

mm

44

Switching Systems

Body : ABSWire Length : 300mmOperating Temperature : 0 °C to 50°C

Voltag

e Sen

sor

Voltage SensorPart No. Voltage Current Rating

(A)Adjustable Sensing Range

(V)Factory Trigger Setting

Minimum Voltage Maximum Voltage

VS12 12 10 9.0 - 16.0 12.0 ± 0.2 12.7

VS24 24 10 18.0 - 35.0 24.0 ± 0.2 25.2

• Internal change-over relay activates when the voltage falls below or rises above the preset level.

• Adjustable sensing range.

• Example uses: - Helps prevent the over-discharging of a battery. - Triggering an alert when a battery discharges to a preset level. - Automatic activation of a battery charger.

• Made in Australia.

• 2 years warranty.

5 Terminal - Change Over (C/O)

COM

+ NONC

-

IC

Used to switch a circuit relative to system voltage.

The user only sets the minimum voltage level (User Set Point). The VS12 maximum voltage level is approximately +0.7 volts higher than the User Set Point. The VS24 maximum voltage level is approximately +1.5 volts higher than the User Set Point.

When the system voltage reaches the maximum voltage level the internal change-over relay energises switching the COM from NC to NO. When the system voltage falls below the minimum voltage level the internal relay de-energises switching the COM back to NC.

11 11.5 12.5 13

Voltage12.7

User Set Point

12De-Energises

On a Falling System Voltage*

On a Rising System Voltage*

Voltage12

User Set Point

12.7Energises

11 11.5 12.5 13

*VS12 operation illustrated with default User Set Point.

Voltage adjusting screw

50mm

30m

m24

mm

70mm

45

Switching Systems

Headlights O

n Units

Body : ABSWire Length : 200mmOperating Temperature : -40 °C to 70°C

• Designed to operate park & low beam lights any time vehicle ignition is on.

• Can be wired to disable control unit eg. hand brake switch, door switch.

• 10 seconds start up delay.

• Compact easy installation.

• Diagnostic LEDs.

• Available in positively and negatively switching models.

• Epoxy filled for enhanced moisture and vibration protection.


Headlights On UnitsPart No. Description

MS-LOR-12V Suits any negatively switched headlight

MS-LOP-12V Suits any positively switched headlight

MS-LOR-12V-KIT Suits Toyota Hi-Lux up to 2011 model. Supplied complete with plug-in harness

Installation on late model multiplexed vehicles must be performed by a qualified technician.

MS-LOR-12V-KIT - Easy InstallationMS-LOR-12V-KIT Headlights On Units are

exceptionally easy to install. The kit is supplied with plug-in harness to suit Toyota Hi-Lux.

Plugs directly into headlight harness

86mm

48m

m24

mm

95mm

46

Switching Systems

Han

d Bra

ke A

larm

Mod

ule • Can be adapted to any vehicle.

• Can be used as a general 2 stage alarm module.

• Designed to signal when hand brake is not engaged and vehicle door opens.

• Satisfies mine site requirements.

• 2 stage outputs.

• Compact easy installation.

• Suitable for positive and negatively switched vehicles/applications.

• Epoxy filled for enhanced moisture and vibration protection.

• Clean contacts.


Voltage : 12-24VCurrent Rating : 2 x 10A @ 12VBody : ABSWire Length : 150mmOperating Temperature : -40 °C to 70°C

Hand Brake Alarm ModulePart No. Description

MS-HB01 Suits any positive or negatively switched vehicle

86mm

48m

m24

mm

95mm

Epoxy filled for enhanced

moisture and vibration protection

Hand Brake Alarm OperationThe MS-HB01 Hand Brake Alarm Module is designed to satisfy the mine site requirement where all stationary vehicles must have the hand brake engaged.

The MS-HB01 does this by triggering alarms when a vehicle operator attempts to leave the vehicle by opening one or more of the doors without applying the hand brake.

The MS-HB01 unit is a 2 stage device.

Device deactivation will only occur when the hand brake is applied. Closing the door alone will not deactivate the unit.

Hand brake not engaged

Door opens

Stationary vehicle

5 seconds pass in stage 1

Stage 2 output triggers.

Stage 1 output triggers.

47

Switching Systems

• Selectable idle time cycle.

• LED indicators for visual warning.

• Multi-voltage.


• Push & toggle switch kits available.

• Suitable for Energised To Run (ETR) systems.Energised To Stop (ETS) model available on request.

Voltage : 12-24VWeight : Controller Unit 255gEnclosure : ABSIgnition Output : 10AAuxiliary Output : 0.7AIngress Protection : IP65Approvals : CE, C-TickOperating Temperature : -40°C to 85°C

ION

NIC

Idle Timer

IONNIC Idle TimerPart No. Description

IT10452 Idle Timer kit - push button switch Kit contains: 1 x IT11450, 1 x IT10451

IT11452 Idle Timer kit - toggle switch Kit contains: 1 x IT11450, 1 x IT11451

IT11450 Idle Timer controller unit

IT10451 Harness with stainless steel push button switch & engraved label - 1.8m

IT11451 Harness with toggle switch, boot & pilot light - 1.8m

B657 Optional warning buzzer

79m

m

109mm 52mm

119mm 64mm

Ø 6.5mm

IT10450

B657

IT10451Illuminated push button switch (Red)

Engraved label

Illuminated pilot light (Amber)

IT11451

48

Switching Systems

Voltage : 12-24VCurrent Rating : 10A max.

• Multiple mounting options.

• Energise to run or stop models.

• Models with remote face.

• 5 Minute Fixed models feature 30A switching capacity via serviceable external relay.

• Multi-voltage.

• Vehicle specific pre-terminated models available on request, lead times apply.

Idle

Tim

ers

BES-925/ST-1

CST-515

BES-124/ST-4

Adjustable - Remote FacePart No. Outputs Energise to Time Intervals (min) Park Brake Override Description

BES-925/ST-1 1 Run 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management

BES-925/ST-3 2* Run 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management

BES-925/ST-4 1 Run 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management

BES-925/ST-5 2 Run 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management

CTR-M 1 Stop 0.5, 1, 2, 3, 4, 5 No Electronic engine management

* Second output used to isolate power to EDIC (shutdown) motor during idle period.

91mm

24m

m25

mm

130mm

29m

m

50mm

49

Switching Systems

Adjustable - X-SeriesPart No. Outputs Energise to Time Intervals Park Brake Override Description

BES-X104 1 Run 30 sec to 30 min Yes Suitable for both electronic & non-electronic

engine managementBES-X105 2 Run 30 sec to 30 min Yes

Fixed - Gauge MountPart No. Outputs Energise to Time Intervals (min) Park Brake Override Description

CST500 1 Run Fixed @ 5 No Relay driven output

CST515 1 Stop Fixed @ 5 No Relay driven output

AdjustablePart No. Outputs Energise to Time Intervals (min) Park Brake Override Description

BES-124/ST-1 1 Run 1, 3, 5 No Non-electronic engine management

BES-124/ST-2 2 Run 1, 3, 5 No Non-electronic engine management

BES-124/ST-4 1 Run 1, 3, 5 No Electronic engine management

Illuminated push button switch for manual Stop

override, mounts in supplied bracket

75mm

25m

m

54mm

33m

m

130mm

29m

m

50mm

52mm

58m

m

112mm

50

Switching Systems

WL601PS1

B657

BA16DS-RED

8015002

Voltage : 12-24VSensing Depth : WL601PS1 25mm

WL601P 35mmCurrent Rating : WL601LP 3A @ 12V

8015002 10A

• Visual & audible warning device for water/coolant level monitoring.

• LED indicator on modules.

• 7 second “slosh” delay preventing false triggering.

• Epoxy encapsulated modules.

• Brass sleeve or rubber multi-fit style probes available.

KitsPart No. Description

Kit ContentsProbe (x 1) Module (x 1) Pilot Lamp (x 1) Buzzer (x 1)

WL-1 10A Module with Threaded Probe WL601PS1 WL601LP BA16DS-RED B657

WL-2 10A Module with Multi-fit Probe WL601P WL601LP BA16DS-RED B657

WL-3 3A Module with Threaded Probe WL601PS1 8015002 BA16DS-RED B657

WL-4 3A Module with Multi-fit Probe WL601P 8015002 BA16DS-RED B657

All components available separately.

Low

Coo

lant

Ala

rm

8015002

B657 BA16DS-RED

WL601LP

WL601PWL601PS1

Ø 4

3mm

Ø 43mm

34m

m

6.3m

m

Ø 19mm

35m

m

16mm

4.8mm

10m

m

55m

m

16m

mØ

19m

m

6.3m

m

Ø 9.5mm

64m

m28m

m

Ø 2

5mm

Ø 1/4” NPT

27m

m42

mm

6.3m

m

72mm

87mm Ø 5.5mm

21m

m

66mm

37m

m

Ø 4.5mm

Catalogues

• Heavy Duty LED• LED Driving Lights• Flood, combination and

spot light patterns

Contact us at ionnic.com to get your copy.

CataloguesLighting


Catalogues

• General Purpose LED• Flood and spot light

patterns• Ever increasing range


LED WorklampsGeneral Purpose

Environmentally SealedThe Environmentally Sealed range of Toggle Switches are built to withstand the harshest of environments and are sealed to NEMA 3, 3R, 4, 13 and ingress rated to IP68. Environmentally Sealed tog-gles are ideal for controlling critical switching functions ensuring reliable operation in even the most challenging of applications.

‘O’ Ring SealThe Heavy & Standard Duty range of Toggle Switches feature an ‘O’ ring seal at the base of the actuator shaft providing increased environmental protection.

AccessoriesA range of accessories including connectors, switch guards, half and full silicone protective boots, and a name plate are available to suit the Standard Duty, Heavy Duty and Environmentally Sealed toggle switches. Both the switch guards and toggle boots are available in a various colour options with some models conform-ing to Military-specification for those applications requiring the highest quality.

The Combo Breaker/Switch have an integrated circuit breaker eliminating the need for extra circuit protection.

Available in 5, 10, 15, 20 Amperages the Combo Breaker/Switch functions as a normal switch but will ‘trip’ in an overload or short circuit situation.

Combo Breaker/Switch

Toggle SwitchesEnvironmentally Sealed 54

Heavy Duty 56

Combo Breaker/Switch 59

Standard Duty 60

Specials 62

54

Toggle

• Sealed to NEMA 3, 3R, 4, 13 and IP68.

• Single & double pole circuitry.

• 2 & 3 position maintained, & momentary toggle action.

• UL recognised. CSA certified.

• Up to 250V AC operation.

• High impact strength thermoplastic case.

• Flexible elastomer interface between frame and lever.

• For accessories including switch guards and boots see page 63.

Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Part No.

OFF

ON

0

Single Pole 12-24 Screw MTS403

OFF

ON

0

Double Pole 12-24 Screw MTS404

OFF

Mom.ON

0


Enviro

nmen

tally

Sea

led

Voltage : 12-24VCurrent Rating @ 28V (Resistive Load) : 20A

Momentary 15AContacts : Silver AlloyIngress Protection : IP68Operating Temperature : -40 °C to 71°CApprovals : CE, UL, CSA

Seal NEMA 3, 3R, 4, 13

MTS-402

MTS-403

MTS-111

MTS-404

MTS-402

Sealed to NEMA 3, 3R, 4, 13

Double PoleSingle Pole

MTS-111

MTS-402

With 8497K1 switch guard

fitted

With TS001-BLU boot fitted

29mm 33mm

58m

m

30m

m15

mm

Ø 12mm

22m

m

60m

m

31m

m

Ø 12mm

55

Toggle

Change-over ContactAction Wiring Diagram Notes Voltage Terminal Part No.

ON

ON

0


ON

ON

0


ON

Mom.ON

0


Change-over Contact II - O - IAction Wiring Diagram Notes Voltage Terminal Part No.

ON

OFF

ON

0


ON

OFF

ON

0


ON

OFF

Mom.ON

0


Mom.ON

OFF

Mom.ON

0


Mom.ON

OFF

Mom.ON

0


56

Toggle

Normally Closed ContactAction Wiring Diagram Notes Voltage Terminal Part No.

ON

Mom.OFF

0

Double Pole 12-24 Blade TS509E

Hea

vy D

uty

• Single, double & triple pole models available.

• Multi-voltage.

• Blade & screw terminals.

• Shaft sealed by ‘O’ ring.

• Wide variety of switching configurations.

• Slow-make, slow-break contact mechanism.

TS402A

TS403A

ST325EF

TS101E

Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VBody : PhenolicActuator & Bushing : Nickel Plated BrassContacts : Silver AlloyApprovals : UL, CSA

ST325EFTS402A

TS101A

With TS002 half boot

With ST0579 switch guard

Double Pole Triple PoleSingle Pole

Ø 12mm

20m

m 48m

m

28m

m

34mm

44m

m

16m

m

Ø 12mm

29mm

16m

m

Ø 12mm

20m

m 48m

m

20m

m

34mm

57

Toggle


OFF

ON

0

Single Pole 12-24

Screw TS403A

Blade TS403E

OFF

ON

0

Double Pole 12-24

Screw TS404A

Blade TS404E

OFF

Mom.ON

0

Single Pole 12-24 Screw TS508A

OFF

Mom.ON

0

Double Pole 12-24 Solder TS510S


ON

ON

0

Single Pole 12-24

Screw TS401A

Blade TS401E

ON

ON

0

Double Pole 12-24

Screw TS402A

Blade TS402E

ON

Mom.ON

0

Single Pole 12-24 Blade TS501E

ON

Mom.ON

0

Double Pole 12-24 Blade TS502E

58

Toggle


ON

OFF

ON

0

Single Pole 12-24

Screw TS101A

Blade TS101E

ON

OFF

ON

0

Double Pole 12-24

Screw TS102A

Blade TS102E

ON

OFF

ON

0

Triple Pole 12-24 Blade ST325EF

Mom.ON

OFF

Mom.ON

0

Single Pole 12-24

Screw TS301A

Blade TS301E

Mom.ON

OFF

Mom.ON

0

Double Pole 12-24

Screw TS302A

Blade TS302E

59

Toggle

• Integrated circuit breaker. Will ‘trip’ in an overload or short circuit situation.

• Compact size.

• Broad operating temperature.

• Ideal for passenger cars, trucks, buses, RV's, portable generators.

Operating Temperature : -20°C to 65°CMaterial : ThermoplasticApprovals : UL1077, CSA

Com

bo Breaker/

Sw

itch

CBW31-15

Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Circuit Breaker Rating (A) Part No.

OFF

ON

0

Single Pole 12-24 Screw

5 CBW31-5

10 CBW31-10

15 CBW31-15

20 CBW31-20

Switch & Circuit Breaker Combined

The Combo Breaker/Switch has an integrated circuit breaker eliminating the

need for extra circuit protection.

The Combo Breaker/Switch functions as a normal toggle switch but will ‘trip’ in an

overload or short circuit situation.

To reset the switch simply flick the toggle back to it’s closed (on) position.

‘Trips’ when overload/short circuit detected.

Manually reset

switch.

40m

m

35mm

65m

m

Ø 12mm

18m

m

60

Toggle


OFF

ON

0

Single Pole 12-24 Blade TB403E

OFF

ON

0

Double Pole 12-24 Blade TB404E

OFF

Mom.ON

0


TB102E

TB404E

TB101E

TB403E

Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VBody : PBT +15% Glass FibreActuator & Bushing : Nickel Plated BrassContacts : Silver Alloy

• Single & double pole models available.

• Multi-voltage.


• Wide variety of switching options.

With P23 name plate With TB001-BLK toggle boot

Sta

ndar

d D

uty

Double PoleSingle Pole

TB102E TB101E

34mm

20m

m19

mm 49

mm

Ø 12mm

29mm16m

m15

mm

48m

m

Ø 12mm

61

Toggle


ON

ON

0


ON

ON

0



ON

OFF

ON

0


Mom.ON

OFF

Mom.ON

0


Mom.ON

OFF

Mom.ON

0


62

Toggle

• Single & double pole models.

• Multi-voltage.


• PVC coating for enhanced sealing and protection from the elements.

Voltage : 12-24VCurrent Rating : 25A @ 12V, 15A @ 24VBody : PhenolicActuator & Bushing : Nickel Plated BrassContacts : Silver Alloy

Spe

cial

s

34m

m

19mm81mm

Ø 12mm

PVC CoatedAction Wiring Diagram Notes Voltage Terminal Part No.

OFF

ON

0

Single Pole 12-24 200mm Lead 5582-10

Mom.ON

OFF

Mom.ON

0

Single Pole 12-24 200mm Lead 55021-07

Extended LeverAction Wiring Diagram Notes Voltage Terminal Part No.

Mom.ON

OFF

Mom.ON

0Double Pole

38mm Lever12-24 Blade 55065-02

20mm

48m

m20

3mm

32mm

Ø 12mm

55802-10

21mm

52m

m

Ø 12mm

203m

m

32mm

55021-07

55065-02

55021-07

63

Toggle - Accessories

Accessories - ToggleDescription Part No.

Switch Guard - Red - Cutler Hammer

For use with two position switches only8497K1

Switch Guard - Carbon Fibre

For use with two position

switches only

ST0574

Switch Guard - Blue ST0575

Switch Guard - Green ST0576

Switch Guard - Black ST0577

Switch Guard - Red ST0578

Switch Guard - Yellow ST0579

Name Plate - OFF/ON P23

Silicone lip for enhanced sealing

Full Toggle Boot - Grey Silicone TS001

Full Toggle Boot - Blue Silicone TS001-BLU

Full Toggle Boot - Red Silicone TS001-RED

Full Toggle Boot - Yellow Silicone TS001-YEL

Half Toggle Boot - Grey Silicone TS002

Full Toggle Boot - Black Silicone TB001-BLK

6 Contact Terminal Block

Suits Blade Terminal, Double Pole Heavy Duty & Standard Duty Toggle Switches

TSH

AMP™ Terminal to suit 160927-4

SWF ™ CompatibleThe 444 & 777 Series can be used as direct replacements for the SWF™ range of switches and accessories.

Rocker switches are available in two body sizes:

IlluminationFunction (when the circuit is activated) and Location (when dash board lights are on) illumination options are available in both 444 and 777 series with the latter using integrated LEDs.

The Contura series has integrated LED illumination that is wired independently allowing the installer to determine which option is best suited to their application.

Rocker Switch Sizes

444 & 777 Series

23mm

44

mm

Mounting Dimemsions

Contura & G Series

22mm

37m

m

Mounting Dimemsions

Rocker SwitchesContura Series 66

Round Rocker 71

G Series 72

444 & 777 Series 74

66

Rocker

Specifying Actuator Symbol

Con

tura

Ser

ies

• 2 actuator series available.

• LED illumination, rated to 100,000 hours.

• Illumination wired independent of switching circuit.

• Ideal for marine applications.

• Custom symbols for R Series.

• Environmentally sealed - IP66 (face only).

R403-12R-L

V403

Current Rating : 20A @ 4-14V, 15A @ 15-28VActuator : Nylon 66Body : PolyesterContacts : Silver AlloyIngress Protection : IP66 (face only)Approvals : UL, CSA, VDE

LED Illumination

Locking

R Series

V Series

Double Illumination

No Illumination

Single Illumination

Default at Rest Position (off)

Single Double

Illumination provided by LEDs. LEDs determine

colour of illumination.

R402-12RR

V102-12RR

Printed actuator symbols are only available with the R Series rocker switches.

The ‘XX’ at the end of the part number specifies the symbol, if required, on the actuator.

All illuminated Contura Series rocker switches are supplied with a plain window actuator if unspecified.

Actuator symbols are found on pages 69 & 70.

R404-24A-XX

R402-12RR-15 R403-12A (blank if no suffix)

R403-12A-08

V402-12RR

Printed actuator symbols are not available for the V Series rocker

switches.

V403-12A

Mou

ntin

gD

imen

sion

s

22mm

37m

m

30m

m11

mm24mm

35mm21mm

50mm

6.3mm

67

Rocker

Normally Closed ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series

ON

Mom.OFF

0

3

2

Single Pole Nil 12-24 R509 V509

Change-over ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series

ON

ON

0

1 3

2

4 6

5

Double Pole Nil 12-24 R402 V402

ON

ONDouble Pole Red

12 R402-12RR-XX V402-12RR

24 R402-24RR-XX V402-24RR

Normally Open ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series

OFF

ON

0

+8

-7

3

2

Single Pole

Nil 12-24 R403 V403

Amber12 R403-12A-XX V403-12A

24 R403-24A-XX V403-24A

Green12 R403-12G-XX V403-12G

24 R403-24G-XX V403-24G

Red12 R403-12R-XX V403-12R

For dual illumination, use R402-12RR / V402-12RR. 24 R403-24R-XX V403-24R

OFF0

+8

-7

3

2

Single Pole

Lock Out (I)Red 12 R403-12R-L —

ON

OFF

ON

0

+8

-7

3

2

6

5

Double Pole

Nil 12-24 R404 V404

Amber12 R404-12A-XX V404-12A

24 R404-24A-XX V404-24A

Red12 R404-12R-XX V404-12R

For dual illumination, use R402-12RR / V402-12RR. 24 R404-24R-XX V404-24R

OFF

Mom.ON

0

+8

-7

3

2

Single Pole

Nil 12-24 R508 V508

Red12 R508-12R-XX V508-12R

24 R508-24R-XX V508-24R

OFF

ON

Collective ON

0

+8

-7

3

2

6

5

Double Pole

Nil 12-24 R511 V511

Red 12 R511-12R-XX V511-12R

0

1 3

2

4 6

5

+8

-7

+10

-9

68

Rocker

Accessories - Contura SeriesDescription Illumination Voltage Part No.

Warning Lamp Panel

2 WindowRed

12 R001

24 R002

Socket Housing

8 ContactVCH

AMP™ Terminal to suit 12015870L

Socket Housing

10 ContactVCH-2

AMP™ Terminal to suit 12015870L

Mounting Panels

Middle Section VMM

End Section VME

1 Switch VMS

3 Switch VMS-3

Blanking Plate VHP

Removal Tool

Releases switch body from mounting panel & removing actuator from

switch body

VRT

Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage R Series V Series

ON

OFF

ON

0

+8

-7

1 3

2

Single Pole

Nil 12-24 R101 V101

Red 24 R101-24RR-XX V101-24RR

ON

OFF

ON

+10

-9

0

+8

-7

1 3

2

4 6

5

Double Pole

Nil 12-24 R102 V102

Green12 R102-12GG-XX V102-12GG

24 R102-24GG-XX V102-24GG

Red12 R102-12RR-XX V102-12RR

24 R102-24RR-XX V102-24RR

Mom.ON

OFF

Mom.ON

+10

-9

0

+8

-7

1 3

2

4 6

5

Double Pole

Nil 12-24 R302 V302

Red

12 R302-12RR-XX V302-12RR

24 R302-24RR-XX V302-24RR

28mm x 48mm 24mm x 48mm 77mm x 48mm

Once both removal tools are

firmly in place, the switch can

be expelled from panel as shown.

Panel cutoutsPanel cutouts

69

Rocker

R2-0G

R2-0R R2-0W

Specifying Actuator with SymbolPrinted actuator symbols are only available with the R Series rocker switches.

The ‘XX’ at the end of the part number specifies the symbol, if required, on the actuator.

Only a select number of symbols are available for double window actuators. See product description.

All illuminated Contura Series rockers switches are supplied with a plain window actuator if unspecified.

R404-24A-XX

Removing Actuator From Switch

Firmly insert forked end of the removal tool (VRT), flat side down, in between the bottom of the actuator and the top of the switch body as shown.

The forks of the removal tool should disengage the 2 prongs allowing the actuator to separate from switch body.

To attach new actuator simply insert centre post into switch body as shown and push on firmly.

ActuatorsColour Description Part No.

R Series Actuator - Black No Window R2-0

R Series Actuator - Grey No Window R2-0G

R Series Actuator - Red No Window R2-0R

R Series Actuator - White No Window R2-0W

R Series Actuator - Black Single Window R2-1

R Series Actuator - Black Double Window R2-2

Actuators with SymbolSymbol Description

Windscreen Wipers RXXX-XX-21

Windscreen Washer RXXX-XX-08

Actuators with Symbol cont.

Symbol Description

Power RXXX-XX-49

Spot Light RXXX-XX-09

High Beam RXXX-XX-10

HeadlampsAvailable for single or

double window actuatorsRXXX-XX-15

Side Marker Lamps RXXX-XX-14

Fog Lights RXXX-XX-13

Fog Warning Lamp RXXX-XX-05

Front Lamps RXXX-XX-31

Rear Lamps RXXX-XX-32

Service Lamps RXXX-XX-03

Search Lamp RXXX-XX-01

70

Rocker


Symbol Description

WorklampsAvailable for single or


Worklamp Left RXXX-XX-25

Worklamp Right RXXX-XX-26

Interior Light RXXX-XX-18

R Reverse Light RXXX-XX-34

Rotating BeaconAvailable for single or


Strobe Lights RXXX-XX-24

Hazard LightsAvailable for single or


Fan RXXX-XX-07

Air ConditioningAvailable for single or


Demister RXXX-XX-28

Differential Lock RXXX-XX-06

Dolly Lock RXXX-XX-45

Left Arrow RXXX-XX-23

Raise RXXX-XX-33

Raise/LowerAvailable for single or


Increase Speed RXXX-XX-16


Symbol Description

Air Filter RXXX-XX-04

Transmission Oil Temperature RXXX-XX-12

Water Temperature RXXX-XX-20

Engine Oil Pressure RXXX-XX-27

Auxiliary Fuel RXXX-XX-29

Traction Control System RXXX-XX-42

Horn RXXX-XX-02

Window Lifter RXXX-XX-41

GATE Tail Gate RXXX-XX-37

Stairs Down/Up RXXX-XX-46

Bilge Pump RXXX-XX-43

Bilge Blower RXXX-XX-44

AuxiliaryAvailable for single or


Yard RXXX-XX-35

Power Take Off RXXX-XX-36

System RXXX-XX-39

Anti-Lock Brakes RXXX-XX-40

Siren RXXX-XX-47

71

Rocker

Round R

ocker

Voltage : 12-24VHousing : PA6Current Rating : 10A @ 12V

•Compact design.

•Coloured actuator for illumination models.

•LED illumination except RR12.

•Blade terminals.

•Multi-voltage.

Normally Open ContactAction Wiring Diagram Notes Illumination Voltage Part No.

OFF

ONSingle Pole Nil 12-24 RR12

OFF

ONSingle Pole

Amber 12-24 RR12A

Blue 12-24 RR12B

Green 12-24 RR12G

Red 12-24 RR12R

Full actuator illumination

Non-illuminated Illuminated Non-illuminated

20m

m

6.3mm Ø 23mm23mm6mm

72

Rocker

Normally Open ContactAction Wiring Diagram Notes Illumination Voltage Part No.

OFF

ON

0

3

2

Single Pole Nil 12-24 G403

OFF

ON

0

3

2

6

5

Double Pole Nil 12-24 G404

G S

erie

s

• Textured non-slip actuators.

• Push on blade terminals.

• Compatible with Contura mounting panels.

Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VActuator : Nylon 66Body : PhenolicContacts : Silver AlloyApprovals : UL, CSA, VDE

G Series rocker switches are compatible with mounting panels, see page 68 With TSH Terminal block

9mm25mm 44mm

35mm

30m

m

6.3mm

Mou

ntin

gD

imen

sion

s

22mm

37m

m

73

Rocker

Change-over ContactAction Wiring Diagram Notes Illumination Voltage Part No.

ON

ON

0

1 3

2

4 6

5


Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage Part No.

ON

OFF

ON

0

1 3

2

Single Pole Nil 12-24 G101

ON

OFF

ON

0

1 3

2

4 6

5


Accessories - G SeriesDescription Part No.

6 Contact Terminal Block. Suits all G Series switches TSH

AMP™ Terminal to suit 605001BL2

74

Rocker

44

4 &

777 S

erie

s

• SWF™ compatible.

• Integrated LED illumination in 777 Series.

• Replaceable LED or incandescent lamps for 444 Series.

• Hundreds of switch configurations.

• Hundreds of symbol options.

Current Rating : 16A @ 12V, 8A @ 24VActuator : PA6Body : PolyacetalContacts : Silver alloyIngress Protection : 444 Series IP53

777 Series IP55

Default at Rest Position (off)

777 Series444 Series

Illumination

Lamp circuit is wired independent of switch circuit.

All the 444 Series featuring illumination come standard with incandescent lamps. Replacement LEDs are available for the 444 Series and can be found on page 83.

All the 777 Series featuring illumination use integrated green LEDs.

Switches not supplied with inserts.

444 Series

444 Series 777 Series

777 Series

Nil

Function

Location

Function +

Location

Illuminates constantly while the park/head lights are active.

Illuminates when switch is activated.

No lighting option.

Illuminates constantly while the park/head lights are active. When switch is activated the illumination becomes brighter indicating the circuit is active.

Availability

Part No. Part No.

444109 777109

non-stock item

in-stock item

Due to the extensive range of combinations manufactured not all of the listed switches

are available from local stock holdings.

Italic part numbers are available by special order only and a lead time will apply.

We are constantly adding to the locally held stock. To confirm which part numbers are

currently held as local stock lines please visit ionnic.com to download the current list.

23mm

44m

m

Mou

ntin

gD

imen

sion

s

45m

m5m

m

40mm22mm

50mm26mm

6.3mm

39m

m11

mm

42mm22mm

50mm26mm

6.3mm

75

Rocker

Normally Open ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ONSingle Pole

Nil 12-24 444000 777000

Function12 444001 —

24 444002 —

Location12 444003 777003

24 444004 777004

Function +

Location

12 444005 777005

24 444006 777006

OFF

ON

Single Pole

Lock Out (0) & (I)

Nil 12-24 444174 777174


24 444176 —

Location12 444177 777177

24 444178 777178

Function +

Location

12 444179 —

24 444180 —

OFF

ON

Single Pole

Dual Terminal

Nil 12-24 444012 777012


24 444014 —

Location12 444015 777015

24 444016 777016

Function +

Location

12 444017 777017

24 444018 777018

OFF

ON

Single Pole

Lock Out (I)

Nil 12-24 444167 777167


24 444169 —

Location12 444170 777170

24 444171 777171

Function +

Location

12 444172 —

24 444173 —

OFF

Mom.ONSingle Pole

Nil 12-24 444007 777007


24 444009 —

Location12 444010 777010

24 444011 777011

Function +

Location

12 — 777800

24 — 777801

OFF

Mom.ON

Single Pole

Lock Out (I)

Nil 12-24 444160 777160


24 444162 —

Location12 444163 777163

24 444164 777164

Function +

Location

12 444165 —

24 444166 —

OFF

Mom.ONDouble Pole

Nil 12-24 444127 777127


24 444129 —

Location12 444130 777130

24 444131 777131

Function +

Location

12 — 777802

24 — 777803

76

Rocker

Change-over ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

ON

ONSingle Pole

Nil 12-24 444019 777019


24 444021 —

Location12 444022 777022

24 444023 777023

Function +

Location

12 444024 777024

24 444025 777025

ON

ONDouble Pole

Nil 12-24 444105 777105


24 444107 —

Location12 444108 777108

24 444109 777109

Function +

Location

12 444110 777110

24 444111 777111

ON

ON

Double Pole

Lock Out (I)

Nil 12-24 444233 777233


24 444235 —

Location12 444236 777236

24 444237 777237

Function +

Location

12 444238 —

24 444239 —

ON

ON

Double Pole

Lock Out (O & I)

Nil 12-24 444181 777181


24 444183 —

Location12 444184 777184

24 444185 777185

Function +

Location

12 444186 —

24 444187 —

ON

Mom.ONDouble Pole

Nil 12-24 444197 777197


24 444199 —

Location12 444200 777200

24 444201 777201

Function +

Location

12 — 777804

24 — 777805

77

Rocker

No Contact / Change-over ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ON

ON

Single Pole

Nil 12-24 444026 777026


24 444028 —

Location12 444029 777029

24 444030 777030

Function +

Location

12 444031 777031

24 444032 777032

Refer to

Comments

Single Pole

Used for one speed wiper motor and washer.

Includes park circuit.

Lock Out (I)31b = Park Circuit 53 = Motor 53a = Positive P = Pump

Nil 12-24 444202 777202


24 444204 —

Location12 444205 777205

24 444206 777206

Function +

Location

12 444207 —

24 444208 —

ON

ON

ON

Double Pole

Nil 12-24 444095 777095


24 444097 —

Location12 444098 777098

24 444099 777099

Function +

Location

12 — 777814

24 — 777815

OFF

ON

ON

Double Pole

Special

Headlamp

Nil 12-24 444085 777085


24 444087 —

Location12 444088 777088

24 444089 777089

Function +

Location

12 444138 777138

24 444137 777137

OFF

ON

Mom.ON

Double Pole

Special

Wiper/Washer

Lock Out (I)

Nil 12-24 444264 777264


24 444266 —

Location12 444267 777267

24 444268 777268

Function +

Location

12 444269 —

24 444270 —

OFF

ON

ON

Double Pole

Special

Nil 12-24 444139 777139


24 444141 —

Location12 444142 777142

24 444143 777143

Function +

Location

12 444144 777144

24 444145 777145

ON

ON

Mom.ON

Double Pole

Special

Nil 12-24 444240 777240


24 444242 —

Location12 444243 777243

24 444244 777244

Function +

Location

12 444245 777245

24 444246 777246

78

Rocker

Change-over Contact I - O - II cont.

Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Mom.ON

OFF

Mom.ON

Single Pole

Nil 12-24 444065 777065


24 444067 —

Location12 444068 777068

24 444069 777069

Function +

Location

12 — 777818

24 — 777819

Mom.ON

OFF

Mom.ON

Single Pole

Lock Out (II - 0)

Nil 12-24 444286 777286


24 444288 —

Location12 444289 777289

24 444290 777290

Function +

Location

12 — —

24 — —

ON

OFF

ON

Double Pole

Nil 12-24 444050 777050


24 444052 —

Location12 444053 777053

24 444054 777054

Function +

Location

12 — 777822

24 — 777823

Mom.ON

OFF

ON

Double Pole

Nil 12-24 444060 777060


24 444062 —

Location12 444063 777063

24 444064 777064

Function +

Location

12 — 777824

24 — 777825

Mom.ON

OFF

Mom.ON

Double Pole

Nil 12-24 444055 777055


24 444057 —

Location12 444058 777058

24 444059 777059

Function +

Location

12 — 777826

24 — 777827

ON

OFF

ON

Double Pole

Special

Nil 12-24 444070 777070


24 444072 —

Location12 444073 777073

24 444074 777074

Function +

Location

12 — 777828

24 — 777829

Mom.ON

ON

Mom.ON

Double Pole

Special

Nil 12-24 444211 777211


24 444213 —

Location12 444214 777214

24 444215 777215

Function +

Location

12 444216 777216

24 444217 777217

79

Rocker

Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

ON

OFF

ON

Single Pole

Nil 12-24 444146 777146


24 444148 —

Location12 444149 777149

24 444150 777150

Function +

Location

12 — 777816

24 — 777817

Mom.ON

ON

ON

Double Pole

Special

Nil 12-24 444151 777151


24 444153 —

Location12 444154 777154

24 444155 777155

Function +

Location

12 — 777820

24 — 777821

Double Change-over II - I - 0Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Refer to

Comments

Single Pole

Used for two speed wiper motor.

Includes park circuit.31b = Park Circuit 53 = High Speed 53a = Positive 53b = Low Speed

Nil 12-24 444045 777045


24 444047 —

Location12 444048 777048

24 444049 777049

Function +

Location

12 — 777830

24 — 777831

Refer to

Comments

Double Pole

Special

Nil 12-24 444090 777090


24 444092 —

Location12 444093 777093

24 444094 777094

Function +

Location

12 — 777834

24 — 777835

80

Rocker

Change-over / Contact MomentaryAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

ON

ON

Mom.ON

Double Pole

Special

31b = Park Circuit 53 = Motor 53a = Positive P = Pump

Nil 12-24 444112 777112


24 444114 —

Location12 444115 777115

24 444116 777116

Function +

Location

12 — 777832

24 — 777833

OFF

ON

Mom.ON

Double Pole

Special

Nil 12-24 — 777117

Function12 — 777120

24 — 777121

Location12 — —

24 — —

Function +

Location

12 — 777836

24 — 777837

2 Contacts in SeriesAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ON

ON

Double Pole

For use with Headlights

Nil 12-24 444080 777080


24 444082 —

Location12 444083 777083

24 444084 777084

Function +

Location

12 444209 777209

24 444210 777210

OFF

ON

ON

Double Pole

Nil 12-24 444075 777075


24 444077 —

Location12 444078 777078

24 444079 777079

Function +

Location

12 — 777838

24 — 777839

Double Change-over I - O - IIAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Refer to

Comments

Double Pole

Special

Nil 12-24 444100 777100


24 444102 —

Location12 444103 777103

24 444104 777104

Function +

Location

12 — 777840

24 — 777841

81

Rocker

SelectorAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Refer to

Comments

Double Pole

One Pole N/O One Pole N/C

Nil 12-24 444033 777033


24 444035 —

Location12 444036 777036

24 444037 777037

Function +

Location

12 444038 777038

24 444039 777039

Refer to

Comments

Double Pole

Momentary

One Pole N/O One Pole N/C

Nil 12-24 444040 777040


24 444042 —

Location12 444043 777043

24 444044 777044

Function +

Location

12 — 777810

24 — 777811

ON

ONDouble Pole

Nil 12-24 444271 777271


24 444273 —

Location12 444274 777274

24 444275 777275

Function +

Location

12 444276 777276

24 444277 777277

ON

Mom.ON

Double Pole

Momentary

Nil 12-24 — 777279

Function12 — —

24 — —

Location12 — —

24 — —

Function +

Location

12 — —

24 — —

82

Rocker

Hazard Warning OnlyAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ON

Single Pole

Special

10A

Function 24 444218 —

OFF

Mom.ON

Single Pole

Special

10A


OFF

ON

Single Pole

Special

10A

Lock Position (I)

Function

12 444219-12V —

24 444219 —

ON

ON

Single Pole

Special

10A


ON

ON

Double Pole

Special

10A

Function

12 444262 —

24 444263 —

Refer to

Diagram

Double Pole

SpecialContact 6-2 & 6-8 = 10A

Remainder = 5A

Function

12 444190 —

24 444191 —

Refer to

Diagram

Double Pole


Remainder = 5A

Function

12 444192 —

24 444193 —

Refer to

Diagram

Double Pole


Remainder = 5A

Function

12 444194 —

24 444195 —

Refer to

Diagram

Double Pole

Special

Lock Position (I)Contact 4-2 & 6-8 = 10A

Remainder = 5A


83

Rocker

Accessories - 444 & 777 SeriesDescription Illumination Voltage 444 Series 777 Series

444 Series Warning Lamp Panel

2 Lamps

Incandescent

12 611502 —

24 611503 —

777 Series Warning Lamp Panel

1 Green Lamp

LED

12 — 633500

24 — 633501

777 Series

Warning Lamp Panel

2 Green Lamps

LED

12 — 633502

24 — 633503

444 Series Replacement Lamp

Incorporating Holder

Incandescent12 696956 —

24 696710 —

LED12 627081 —

24 627082 —

444 Series Socket Housing

8 Contact696289 —

AMP™ Terminal to suit 160927-4 —

444 Series Lamp Holder

Connector Housing613328 —

AMP™ Terminal to suit 160927-4 —

777 Series Socket Housing

12 Contact

— 689790

AMP™ Terminal to suit — 925575-2

444 & 777 Series Mounting Panel

Middle Section 694801

End Section 694802

Blanking Plate 696273

3 Switch 695502

6 Switch 695902

Panel cutout 77mm x 48mm



84

Rocker

Insert AvailabilityDue to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings.


Minimum order quantities may apply.

We are constantly adding to the locally held stock. To confirm which part numbers are currently held as local stock lines please visit ionnic.com to download the PDF list.

No Symbol

Symbol Description Colour 0° 90° 180° 270°

Blank Black 896620

Blank Blue 895620

Blank Green 896650

Blank Dk Green 894645

Blank Orange 896320

Blank Red 896615

Blank Dk Red 894646

Blank White 896100

Blank Yellow 896610

Wiper Washer

Windscreen Wiper

Black 896611 896401

Green 896625 894719 896416 895116

Intermittent Wiper Green 896394 896718 896409

Windscreen Wiper

Washer

Black 896801 892787 894763

Green 896603 897010 895117

Yellow 895107

Wiper Washer cont.


Windscreen Washer

Black 894706 894703

Green 896627 894720 895118

Yellow 895109

Rear Window Wiper Green 896307 894400 896136 893306

Rear Window Washer Green 896305

Rear Window Wiper

Washer

Black 892776

Green 894769 897007

Orange 893063

White 892704

Rear Window Interval Wiper

Green 896109

Headlamp Wiper

WasherGreen 896647 896408

Headlamp Washer Green 895112

non-stock item

in-stock item

Green 896627 894720

Yellow 896609 895180

444 Series InsertsSwitches not supplied with inserts.

Symbol inserts available in categories such as lighting, heating & ventilation and drives.

Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down. Multiple colours available.

Insert Rotations

0o 90o 180o 270o

Yellow Black 892348

Black 894746

COMMSBATTERY

LOWOrange 896320-CBL

85

Rocker

Lighting


Light

Black 896619

Green 896648 893304 896400 894782

High Beam

Blue 896169 895195

Dk Blue 894788 894770 894787

Green 896189

Dipped Beam Green 896303 892480 893303

Masked Headlamp Green 896655

Side Marker Lamps Green 896654 891879 896336

Side Marker Lamps

Green 895105

Yellow 894493 895373

Position Lamp Green 896424

Position Lamp Blue 896484

Fog Lamp

Green 896649 895181 896414 894799

Yellow 896148

Fog Lamp Green 895433

Fog Warning

Lamp

Green 896626 896417

Yellow 896609 895180 896404 894798

Fog Warning

LampYellow 896146

Service Lamp Yellow 893631

General Service Lamp

Black 896601

Green 896473 894401 896134

Lighting cont.


Rear General

Service Lamp

Black 896600

Green 896472

Red 895106

Worklamp

Black 896312 896192

Green 896313 894738 897008

Orange 896151 894433 893070

Yellow 895402 891978

Yellow Black 894474

Worklamp

Black 895426

Green 894767 894768 894428

Orange 896137 894705

Yellow 895401 894714

Yellow Black 894475

Service Lamp Up-Down Yellow 892896


Adjustable

Green 894708

Orange 892889

Cargo Area

Lighting

Orange 892870

Yellow 894485

Loading Floor Lamp

Black 895847 894746

Green 896629 894721 894779 894749

Lamp Indicator

Green 895365

Orange 895143 893315 893629

Main Light

Black 896621 895418

Green 896651 895182 895102 894800

Interior Light

Black 896175

Green 896641 893305 893678

Interior Light Medium Green 896640 896799

Interior Light Dim

Green 896639

86

Rocker

Lighting cont.


Instrument Lighting Green 896636 892860 896418 894751

Instrument Lighting Green 895439

Instrument Lighting Green 895100

Driving Seat Lighting Green 896637 893311

Reading Light Green 896638

Night Lighting Green 895701

Trunk Light Green 895965

Rotary Beacon

Green 896628 895188 896406

Orange 892373 892916 893067

Yellow 896426 895367 894715 895374

Yellow Black 894480

Rotary Beacon

Green 892876

Orange 895113

Yellow Black 892348

Light Reduction White 894416

Lamp Test Green 896123 894781

Lamp Test Green 896110

Tester Green 896184 893308

Hazard Warning

Orange 896170

Red 896191 894739 895417 894408

Lighting cont.


Hazard Warning Red 896614 895191

Attention Dk Red 894665

Heating & Ventilation

Thermometer Green 895133

Temperature

Red 895101

Red Black 897062

Outside Temperature Green 894464

Yellow 895344

Heating Green 896622

Auxiliary Heating

Black 892119

Green 896395 896410

Warm Air Blower

Black 896180

Green 896632 896407

Pre-warm Fuel Green 893289

Pre-heating Glow Plug

Green 896631

Orange 893068

Yellow 896120 896402 894796

Pre-heating

Yellow 896117 894742

Yellow Black 894479

Engine Heating Green 895146

Additional Heating Green 896121

87

Rocker

Heating & Ventilation cont.


Heating Passenger

Room

Black 893606

Green 895132 893316

Orange 895364

Heating Front Green 895142 893318

Heating Driver’s

SeatGreen 895141 893317

Defroster Green 896422

Fresh Air Green 896630 892594

Air Cleaner

Red 894423

Yellow 896140 895192

Yellow Black 894470

Blower Green 896195

Fan

Black 894702

Green 894700

Blower Slow

Black 896388

Green 896604

Yellow Black 894486

Blower Fast

Black 896612

Green 896642

Yellow 895108

Speed Adjustment

FanGreen 895127

Speed Adjustment

FanGreen 894458

Fan Speed Green 893279 892898



Green 894466

Ventilation Motor Green 895138

Duct Green 895139

Ceiling Fan Green 895140

Roof Ventilator Green 896633

Green 894438

Cooling

Black 895159

Green 896101

Seat Heating

Green 895437

Yellow 896139

Seat Heating Green 895135


Green 892022

Yellow 894465

Rear Window

Defroster

Green 896390

Orange 895363

Red 896172

Yellow 893307 896190

Rear Window Heating

Green 894462

Orange 897009

Yellow 894496

Exterior Mirror

DefrosterGreen 896645 896646 894795 896411

Exterior Mirror

Defroster

Green 895137

Orange 895362

88

Rocker



Exterior Mirror

Defroster

Green 895440

Yellow 895149 894451

Yellow Black 894455

Drives

Differential Lock

Longitudinal

Black 896606

Green 896471

Red 891691

Yellow 891733

Differential Lock

Longitudinal

Green 896219

Yellow 896420

Differential Lock

Transversal

Green 896791

Yellow 896166

Differential Lock Front

Green 894483 896803

Red 894410

Yellow 893310 896165

Differential Lock Rear

Black 896378

Green 896220 896405

Red 894409

Yellow 892593 896164

Red 892521

Differential Lock

Green 896623

Red 894777

Yellow 894794

Differential Lock

Green 897038

Yellow 896116

Yellow Black 894473

Differential Lock Red 895342

Differential Lock

Longitudinal

Yellow 896111

Yellow Black 894472

Drives cont.


Rear Differential

LockGreen 896199

Front Differential

LockGreen 896200

Rear Differential

LockGreen 897034

Front Differential

LockGreen 897033

Differential Lock

Black 892716 893633

Green 894426 896181

Orange 893625 893065 895413 892766

Yellow 892856 892411

Differential Lock

4th AxleGreen 896218

Transversal Lock

2nd-3rd AxleGreen 896131

Transversal Lock

1st AxleGreen 896130

Longitudinal Lock

1st-2nd AxleGreen 896132

Engage 2nd Axle Green 896133

Disengage 1st Axle Red 896129

All Wheel Drive

Green 896802

Red 892519

All Wheel Drive

Green 896183 895427

Orange 891508 893057

Front Wheel Drive

Yellow Black 896163

89

Rocker

Drives cont.


All Wheel Drive

Black 896605

Green 896470

All Wheel Drive Green 897049

All Wheel Drive

6WDGreen 896201

Green 894736 894783

Auxiliary Drive

Green 896624

Red 892026 896413

Yellow 895155 895185 896168

Green 894786

Green 894785

Yellow 892857

One Axle Locked Red 893045

Green 894784

6x4 Green 897031

6x6 Green 897032

Power Take Off

Black 896616

Green 896392

Orange 893066

Dk Red 894402

Power Take Off Red 895349

Power Take Off

Fast

Orange 894404

Yellow 892318 892881

Drives cont.


Power Take Off

Slow

Orange 894403

Yellow 892317 892882

Orange 894740

Green 894735

Break Power

Take Off Shaft

Orange 893071

Green 894424 893634

Green 896236

Green 895175

Green 895177

Trailing Axle

Green 896396 896412 892859

Orange 894776 894748

Yellow 894443

Green 893043

Yellow 892671 894747 894712 892858

Yellow 894435

Axle Removal Green 897041

Front Axle - Front & Rear

AxleGreen 894406

Axle Remove Yellow 895348

90

Rocker

Drives cont.


Disengage Rear Axle

Green 891994

Red 892487

Red 893409

Axle Raise-Lower Yellow 893415

3rd Axle Raise-Lower Yellow 893400

Axle 3&4 Raise Yellow 892575

Rear Axle Red 893406

Axle Load Distribution Red 892914

Axle 1,2,3 Load

DistributionGreen 892880

Cross-shaft Axle Lock

Yellow 895435

Yellow Black 894477

Axle Lock Red 895347

Axle Lock Blue 897042

Cross-shaft Axle Off Red 895147

Cross-shaft Axle

Orange 896158

Red 892917 894753

Cross-shaft Axle Lock Orange 894491

Slewing Damper Red 893618

Drives cont.


Anti-slewing Break Red 892850

Axle Suspension

1-3Yellow 893418

Orange 896159

Pneumatic Suspension Yellow 893444

Red 892601

Level Control Red 895430

Level Control Green 893412

Centre of Gravity Yellow 893421

Level Control

Green 892904

Red 892899

Normal Level Green 894407

Level Control Yellow 893624

Red 894778

Yellow 895161

Raise Green 895423

Lower Green 895422

Green 894431

91

Rocker

Drives cont.


Green 894432

Yellow 892518

Red 897057

Yellow 897056

Raise Lower

Green 894405

Orange 892901

Slope Compensation Green 893280

Steep Slope Green 892902

Maximum Slope

CompensationGreen 892903

Miscellaneous

Throttle Valve

Yellow 896403 894797

Yellow Black 894469

Working Speed Green 896198

Black 894764

Ether Injection

Black 894425 893632

Red 895443

Yellow 894463 894760 893313

Ether Injection Black 893641 892180

Engine Stop

Green 895434

Red 895152

Yellow 897050

Miscellaneous cont.


Hydraulic Fan Off

Yellow Black 893290

Motor Start Green 893445

Motor Stop

Green 895103

Red 895429

Increase Speed Green 895432

Green 894436 894716

Hydraulic Motor Red 896142

Engine Overheat Red 895436

Fire Alarm Red 894468

Control Pump Red 896150

Auxiliary Control Pump

Red 896149

Green 897037 897011

Out of Gear

Green 893666

Red 895410

Yellow 896118

Green 896182

Green 894756

Red 892481

92

Rocker

Miscellaneous cont.


Red 894482

Hold Gear Position

Dk Green 893774 894773

White 894729

Test Gear Green 892878

Green 892522

Transmission Oil Pressure Red 896114 894422

Transmission Oil Pressure & Temperature

Red 896141 895197

Transmission Oil Pressure & Temperature

Red 893355

Yellow 893425

Red 897014

Red 897035

Red 894420

Green 897063

Temperature of Oil Pressure Red 894476

Yellow Black 894447

Increase Oil Pressure

Yellow 895120

Yellow Black 894450

Reduce Oil Pressure

Yellow 895119

Yellow Black 894449

Miscellaneous cont.


White 894733

White 894734

Reverse Gear Release Green 895853

Release Brakes Red 894499

Retarder

Black 896602

Green 896391

Deceleration Brake Green 896338

Orange 893642

Retarder Green 894417

Electric Brake System Green 895419

Retarder

Green 894429 895352

Yellow 891844

Retarder Out Yellow 893496

Parking Brake

Green 896309

Red 896173 895193 894752

Dk Red 894648

Stop Brake Red 895111 895183

Retarder Fault Red 894754

Front Brake Pads Red 895332

93

Rocker

Miscellaneous cont.


Rear Brake Lining Red 895333

Auxiliary Brake

Green 895164

Red 892031

Yellow 892592

Engine Brake Green 894440

Engine Brake Yellow 893676

Exhaust Brake

Black 894414

Green 894761

Brake System Trouble

Green 895148

Red 896144 895194

Brake Lining Check

Black 895494 894594

Red 897048 894707

Brake Fluid Pressure

Green 895158

Red 896113

Test ABS Unit

Red 893301 893293

Orange 897040

Yellow 897047

ASR

Green 897039

Red 897005

Yellow 895341

Fault Trailer ABS Red 893295 893296

ASR Green 891154

Trailer Without ABS

Yellow 893194 893297

Yellow Black 893594

Compressed Air Supply Orange 895154

Miscellaneous cont.


Compressed Air Tank 1 Red 893401



Automatic Steering Device

Green 895121 897051

Automatic Steering Device

Green 893281

Steering Lock

Black 896311

Green 896381

Steering Lock Yellow 894492

Emergency Steering Red 895404

Emergency Steering

Yellow 895403

Yellow Black 894456

Converter Clutch Unit Green 893405

Converter Clutch Open Yellow 893404

Automatic Lubricant Green 896103

Lubricant Oil

Green 896652

Red 896171 895199

Red Black 897061

Yellow 895110

White 894437

94

Rocker

Miscellaneous cont.


Air Horn Green 896463

Horn

Black 896176

Green 896196

Horn Backwards

Black 891628

Yellow 895400

Yellow Black 894478

Bell

Green 895134 893314

Red 895129

Stop Request Green 894430

Direction Indicator

Green 894460 892371

Yellow 894497

Direction Indicator

Green 894461 892368

Yellow 894498

Direction Indicator

Dk Green 894789

Green 893345

1st Trailer

Green 895441 894737

Dk Green 894650 894791

2nd Trailer

Green 895442

Dk Green 894649 894790

Window Lifter

Black 896064

Green 896393

Dk Green 893772 893773

Yellow 896238 892765

Window Lifter

Black 897016

Green 896301 895200

Dk Green 894792

Miscellaneous cont.


Speed Green 894731 893283

Speed Limit

Yellow 894495

Orange 893665

Green 892912

Green 892911

Speed Controller

Green 897003

Yellow 894709

Cruise Control Yellow 895350

CR/PTO Cruise Control PTO/Set

Yellow 895351

EI. Speed Limiter Yellow 891731 895190

Fuel

Green 895104

Orange 895425

Red 895157

Dk Red 894647

Tank Selector Switch Green 896298 896296

Tank 2 Black 896112

Red 894775

Tank Filling Level

Green 896222

Red 896174 895196

Refrigerator

Blue 895160

Green 896613

95

Rocker

Miscellaneous cont.


Hostess Call Green 896635

Tea/Coffee Maker Red 895358

Perambulator Blue 895115

Green 897043

Orange 895431

Black 894415

Orange 894762

Weighted to Side Red 895340

Orange 895355

Red 895354

Orange 895357

Red 895356

Double Command Green 896108

School Bus Yellow 895144

Wheel Chair

Blue 895360

Red 895338

Seat Belt Red 895339

Yellow 897060

Door Opener

Black 896178

Green 895967

Red 896152

Miscellaneous cont.


Door Opener Door 1

Green 895851

Red 894445

Door Opener Door 2

Green 895852

Red 894444

Door Opener

Green 896194

Red 895366

STOPYellow 897059

Cancel Door Buzzer Yellow 897044

Door Warning Red 897027

Window Lifter Green 896122

Motorised Screen Green 897015

Exterior Mirror Green 895136

Lifting Roof Green 896634

Radio

Green 895153

Yellow 894448

Radio Music Green 896186

Camera Green 895421

Monitor Green 894442

TV Green 894441

96

Rocker

Miscellaneous cont.


Control Lever Green 896653

Gear Selector 1 Green 893413

Gear Selector Yellow 893414

Stabilisation Centre Green 896197

Tipped to Right Yellow 893420

Tipped to Left Yellow 893419

Support Right Hand Green 896156 894710 893050

Support Left Hand Green 896157 894755 893051

Lock Support Right Green 892852

Lock Support Left Green 892851

Unlock Support Yellow 893437 892582

Support 1 Up-Down Yellow 893416




Miscellaneous cont.


Left Front Support Yellow 893441

Right Front Support Yellow 893439

Left Rear Support Yellow 893442

Right Rear Support Yellow 893438

Support Left Extend-Retract Yellow 893440

Support Right Extend-Retract Yellow 893443

Support 1+2 Extend-Retract Yellow 893410

Support 3+4 Extend-Retract Yellow 893411

Red 895162

Yellow 892989

Tipper

Green 896469

Red 895184

Tipper to Horizontal

Green 892906

Red 892095

Lower Trailer Yellow 895345

Lower Trailer Yellow 895346

Damper Green 897000 897054

97

Rocker

Miscellaneous cont.


Tail Gate Green 897001 897052

Red 897058

Crane Operation Green 896202 894711

Grab Green 896092

Excavator Arm Green 895114

Lock Rotating Platform Yellow 892637

Boom Lock Yellow 893424

Hitch Green 893622

Ejector H+S Green 893620

On Tow Yellow 893422

Tip to Stop

Yellow 896119

White 895409

Lift Against Stop White 895408

Tip White 895406

Up-Down White 895405

Quick Damp White 895407

Miscellaneous cont.


Green 892874

Appliance Holder Green 896104

Open Accessory

UnitRed 894411

White 893664

White 892995

White 895489

Shovel Horizontally Green 895428

Heading Floating Program

Green 892905

Float Position

Green 895438

White 892703

Height Green 894758

Ret. Travel Green 894757

Ret. Dig Green 894759

Yellow 894412

Green 894446

Fifth Wheel Black 892688

98

Rocker

Miscellaneous cont.


Green 894454

Green 894453

Green 894452

Slope Compensation Green 895549

Auxiliary Step

Green 895145

Red 895131

Boot Lid Red 895130

Regulator for Press Green 895123

Cutting Tool Green 895122

Cutting Tool Reversing Green 895124

Cutters Locked Red 893278

Cutter Tool Up-Down Red 895495

Hasp Horizontal Green 895125 892477

Hasp Horizontal Green 894459

Hasp H+S Green 893621

Hasp Backward Forward

Green 892875

Miscellaneous cont.


Hasp Speed Adjustment Green 892877

Auxiliary Brake Green 895126 894457 892897

White 895165

Green 895372

White 895166

White 895167

Threshing Drive Green 895128

Adjust Rotation Direction

Green 892910

Screen Green 896205

Ladder Green 896204

Run-out Step Green 894439

Green 896203

Trencher Yellow 896160

Red 896155

Orange 896154

Overload Warning

Red 896091

White 895150

99

Rocker

Miscellaneous cont.


High Lifting Yellow 896090

Ballast Locked Red 893284

Ballast Up-Down Green 893447

Ballast Unlock-Lock Green 893446

Blue 896161

Hammer Green 896093

Red 893435

Circular Broom Green 896126

Spray Water Circular Broom

Green 893322 895375

Broom Up-Down Green 896127

Broom Up-Down Green 897053 895369 895368

Sweeping Roller Green 894487

Spray Water Rolling Boom Green 893324

Spray Water Rolling Boom Green 895376 895370

Red 895377

Miscellaneous cont.


Dirt Scraper Green 893323

Garbage Pick Up Green 896125

Large Item Garbage Pick Up

Green 893320

Operate Garbage Pick Up

Green 894488

Spray Water Suction Green 893321

Water Green 896128

Spray Water Green 893302 897013

Water Green 897002

Water Pump Green 895361

Grit Spreader Green 893319

Stop Orange 892900

Change Size Green 896124

Filling Safety Device Yellow 894494

Separator Drum Green 893282

Green 893346

100

Rocker

Miscellaneous cont.


Black 893627

Heater Green 895424

Green 893644

Main Switch

Black 896179

Green 896397 896398 894780

On

Green 893042

White 895151

Off-On Green 894500

Socket Green 896106 894741

Red 894421

Carbon Brushes Worn

Red 892919

Battery

Green 892032

Red 896153 895198

Yellow 896138

1 + 2

Battery 1 + 2 Green 895331

Red 893329

Unlock Battery Red 893635

Cable Winch Yellow 893616

Cable Winch Green 896187 894713

Miscellaneous cont.


Peeling Knife Green 896188

Hydr Connection Green 896105

Idle Automatic Red 896162

Metal Detector

OnRed 895499

Metal Detector

OffGreen 895498

Blade Grinder Green 895497

Black 894793

Black 892996

Orange 893628 893064

Green 895371

Green 894490 895176

Main Drive Green 895496

Red 895337

Unlock Green 897012

Slow

Green 893040

Orange 893619

Yellow 893309 893327

Slow

Green 895969 895186

Orange 896185 895501

101

Rocker

Miscellaneous cont.


Test Green 892879

Extra Yellow 896147

Start

Red 893044

White 894418

Stop

Green 896340

Red 894434 894419

Water Closet Green 895420

FRESHAIR Fresh Air Green 894467

BLACKOUTOVERRIDE

Blackout Override Yellow 893292

EL Black 896226

Accessories Black 894704

FSD FSD Green 897055

VS Green 894413

123 Black 895189

STOPENGINE

Stop Engine Red

896615-SE-1896615-SE

CHECKENGINE

Check Engine

Blue 895620-CE

Orange896320-CE-1

896320-CE

FRIDGE Fridge Blue 895620-F

Miscellaneous cont.


Fast Green 895971 893312

Fast Black 894765

Warning Red 892520

Warning Yellow 895334

WC Green 895359

Wait Yellow 895335

I Green 892855

II Green 892854

N Green 897017

H

White 894730

Yellow 894427

Green 896107

Yellow 891732

R

Green 895163

Orange 894766

White 893639

Speed Green 896115

Speed Green 896102

102

Rocker

Miscellaneous cont.


PTOON PTO On Red 896615-PTO

PLATFORMUNSTOWED

Platform Unstowed Red 896615-PU

STEPUNSTOWED

Step Unhoused Red 896615-SU

WORKLIGHTS

Work Lights Red 896615-WL

BEACONLIGHTS

Beacon Lights Green 896650-BL

HAZARDLIGHTS

Hazard Lights Green 896650-HL

HPPUMP

HP Pump Green 896650-HP

NPPUMP

NP Pump Green 896650-NP

OKTO

PUMP

OK to

PumpGreen 896650-OK

SPRAYBAR

Spray Bar Green 896650-SB

AIRHORN

Air Horn Green 896650-AH

Gate Open Red 897045

Cruise Orange896320-CRUISE-1

896320-CRUISE

Low Orange896320-LOW-1

896320-LOW

ATB Overide Red 896615-ATBO/RIDE

LMI Overide Red 896615-LMIO/RIDE

Miscellaneous cont.


ROADMODE

Road Mode Blue 895620-RM

COMMSBATTERY

LOW

Comms Battery

LowOrange 896320-CBL

CHARGERCONNECT

Connect Charger Orange 896320-CH

MAINSCONNECT

Mains Connect Orange 896320-MC

T/GATEBATTERY

LOW

Tailgate Battery

LowOrange 896320-TBL

VEHICLEBATTERY

LOW

Vehicle Battery

LowOrange 896320-VBL

240VOLTON

240 Volt On

Red 896615-240V

AIRSYSTEMFAULT

Air Fault

SystemRed 896615-AS

CLASS1SYSTEMFAULT

Class1 System Fault

Red 896615-C1

COMPRESSORENGAGED

Compressor Engaged Red 896615-CE

LOCKEROPEN

Locker Open Red 896615-LO

LOWWATER

Low Water Red

896615-LW-1

896615-LW

MASTMONITOR

UNHOUSED

Mast Monitor

UnhousedRed 896615-MMU

MASTUNHOUSED

Mast Unhoused Red 896615-MU

PTOENGAGED

PTO Engaged Red 896615-PE

POLELIGHT

RAISED

Pole Light

RaisedRed 896615-PLR

103

Rocker

Miscellaneous cont.


Pole Light

RaisedRed 896615-PLR-1

Maintenance Yellow 895336

L SA ALS Green 897006 897036

Orange 897046

104

Rocker

No Symbol


Blank Black 788409

Blank Blue 788402

Blank Grey 788401

Blank Red 788400

Wiper Washer

Rear Window Wiper Grey 788095

Rear Window Wiper Grey 788577 784400 786136 783306

Rear Window Wiper/Washer

Blue 788071

Grey 788303


Blue 788718

Grey 788710 787007

Wiper Washer cont.



Grey 788548

Intermittent Wiper Grey 788312 786718 786409

Windscreen Wiper Grey 788627 784719 786416 785116

Windscreen Wiper/Washer

Grey 788042

Windscreen Wiper/Washer

Grey 788626 787010 786415 785117

Window Wiper/Washer

Grey 788056

Headlamp Wiper/Washer

Grey 788398 786408

Lighting

Light Grey 788097

Insert Rotations

0o 90o 270o180o

777 Series InsertsSwitches not supplied with inserts.

Symbol inserts available in categories such as lighting, heating & ventilation and drives.

Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down.

Multiple colours available.

AvailabilityDue to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings.


Minimum order quantities may apply.

We are constantly adding to the locally held stock. To confirm which part numbers are

currently held as local stock lines please visit ionnic.com to download the latest PDF list.

non-stock item

in-stock item

Blue 788622 788613

Grey 788583 784738

105

Rocker

Lighting cont.


Light Grey 788586 783304 786400 784782

High Beam Grey 788573

Dipped Beam

Blue 788060

Grey 782480 783303

Side Marker Lamps Blue 788088

Side Marker Lamps Blue 788111

Position Lamp Blue 788087

Fog Lamp Grey 788394 785181 786414 784799

Fog Warning Lamp Grey 788175

Fog Warning Lamp Grey 788310 787102 786417


Front

Blue 788090

Grey 788142


Front

Blue 788621

Grey 788585


RearBlue 788089

Worklamp

Blue 788719

Grey 788711

Worklamp

Blue 788622

Grey 788583 784738 787008

Worklamp

Blue 788135

Grey 788233

Worklamp Grey 788576 784768 784428

Lighting cont.


Loading Floor Lamp Blue 788137

Light Indicator Grey 788322

Main Light

Blue 788074

Grey 788234

Main Light Grey 788584 785182 785102 784800

Interior Light

Blue 788715

Grey 788688 783305 783678

Interior Light Medium Grey 788581 786799

Interior Light Dim Grey 788336

Driving Seat Light Grey 788335 783311

Reading Light Grey 788334

Night Light Grey 787187

Rotary Beacon

Blue 788020

Grey 788712

Rotary Beacon Grey 788628 785188 786406

Rotary Beacon

Blue 788136

Grey 788049

Test Grey 788213

Lamp Test Grey 788550 784781

Hazard Warning Red 788231

106

Rocker

Lighting cont.


Hazard Warning

Grey 788587

Red 788435 784739 785417

Hazard Warning

Grey 788551

Red 786614


Pre-Warm Fuel Grey 783289

Additional Heating Grey 788317

Heating Passenger

RoomGrey 788324 783316

Heating Front Grey 788338 782318

Defroster Grey 786422

Fresh Air Grey 782594 788333

BlowerBlue 788716

Grey 788708

Blower Slow Grey 788094

Blower Fast Grey 788396

Blower Speed Adjustment Grey 787982

Ventilation Motor Grey 788323

Ceiling Fan Grey 788331

Cooling Grey 788138

Cooling Grey 788625



Seat Heating Grey 787987

Heating & Ventilation Grey 787977

Rear Window Defroster Grey 788084

Rear Window Defroster Grey 788337

Rear Window Heating Grey 784496

Exterior Mirror

Defroster

Blue 787969

Grey 788143

Exterior Mirror

DefrosterGrey 788575

Drives

Differential Lock Grey 788307

Differential Lock Grey 788549

Axle Lock Grey 788128

All Wheel Drive

Blue 788076

Grey 788228

Wheel Drive Behind Grey 788108



Level Control Grey 787225


107

Rocker

Drives cont.


Raise Grey 787224


Raise Lower Grey 788329

Raise Lower

Blue 788717

Grey 788709

Miscellaneous

Working Speed Grey 788302

Working Speed Grey 788570

Speed Automatic Grey 788130

Engine Liquid Indicator Grey 788008

Engine Grey 787890

Engine Grade 3 Grey 787898

Stop Engine Grey 788325 785103

Fire Alarm Grey 784468




Out of Gear Grey 788572

Miscellaneous cont.


Gear Trouble Grey 787035

Forward Gear/

Reverse GearBlue 788078

Forward Gear/

Reverse GearGrey 788216

Electric Brake System Grey 788319

Retarder Grey 788306

Retarder Grey 788571 784429

Retarder Out Grey 787183

Retarder Out Grey 788328

Exhaust Brake Grey 788305

Engine Brake Grey 788304

Engine Brake Grey 788313

Exhaust Brake Retarder Grey 788193

Engine Brake Retarder Grey 788297

Brake System Trouble Grey 785148 788321

Parking Brake Red 788077

Parking Brake

Grey 788578

Red 788102

108

Rocker

Miscellaneous cont.


ABS Grey 788327

Test ABS Unit Grey 787327

ASR

Blue 787206

Grey 785341

Steering Lock Grey 786381

Automatic Lubricant

Blue 788682

Grey 788713

Automatic Lubricant Grey 787985

Oil Level Control Grey 787144

Horn

Blue 788062

Grey 786196

Horn Backwards Grey 787980

Horn Backwards Grey 788326

Horn Out Red 788117

Stop Request Grey 787088

Sounder Out Grey 788016

Turn Signals

Blue 788057

Grey

Turn Signals Grey 788298

Cruise On Grey 788582

Miscellaneous cont.


Grey 787208

Fuel Grey 788624

Tank Filling Level Grey 786222

Hostess Call Grey 786635

Level & Kneeling Grey 787226

Kneeling Grey 784762

School Bus Grey 788343

Wheel Chair Grey 787229

Door Opener Grey 788314

Door Opener

Grey 788342

Red 788341




Window Lifter Grey 788574

Radio Music Grey 786186

Camera Grey 788318

109

Rocker

Miscellaneous cont.


Monitor Grey 784422

DVD Grey 787166

Position Open Grey 788189

Hydraulic Lever Locked

Grey 788222

Red 788070

Tipper to Horizontal Grey 788157

Overload

Grey 788224

Red 788067

Lift Against Stop Grey 787967

Lift Against Stop Grey 788038

Bucket Loader Unlocked Grey 788218


Bucket Loader Unlocked

Grey 788230

Red 788068

Side Shift

Grey 788226

Red 788069

Bucket Loader Locked Red 787917

Bucket Loader Locked Red 788034

Bucket Loader Suspension

Blue 788075

Grey 788220

Bucket Loader LSM Grey 788124

Miscellaneous cont.


Float Position Grey 788126

Bucket Loader Horizontal Grey 788131


Bucket Loader Float Grey 788012

Auxiliary Step Grey 785145

Boot Lid Grey 788330

Regulator for Press Red 787984

Grey 787795

Spray Water Rolling Broom Grey 787979

Grey 785377

Water Grey 788316

Heater Grey 785424

Main Switch Grey 788311 788096 786398 784780

Battery

Blue 788714

Grey 788687 788320

Peeling Knife Grey 788315

Locked Grey 787186

110

Rocker InternetMiscellaneous cont.


Fast Slow Grey 788046

Economy Power Grey 787185

Mode Grey 788036

Warning Grey 787130

Water Closet Grey 788332

Information Grey 788623

Reset Grey 788110

Grey 788299

Grey 785361

Press Out Grey 788122

InternetInternetionnic.com


ionnic.com• Keep up to date with the latest product

releases.• Compare products.• Download catalogues or technical

information.

Circuitry

Proximity Limit Switch

Single Pole Change Over, Double Make Double Break as well as Normally Open / Normally Closed circuitry is offered within the Micro & Limit ranges.

The Proximity Limit Switch utilises magnetic switching to sense and trigger off fer-rous metals.

All components are sealed and protected within the rug-ged brass housing eliminat-ing instances of mechanical failure.

The single sensing area which extends from one side of the enclosure detects ferrous materials within a range of 10mm. Using the Target Magnet this sensing range can be further extended to 90mm.

Multiple Lever TypesA wide selection of lever types are available in the Micro & Limit ranges including roller, double pivot roller, standard lever, spring lever, and a variety of plungers . Each actuator has an extensive service life with a minimum of 500,000 operations.

NO

NC

NO

NCCOM

NC

NO

Micro - Limit SwitchesMicro - TM Series 114



Limit - Proximity 121

114

Voltage : 12-24VCircuitry : SPCO (Single Pole Change Over)Current Rating : 10A @ 12V, 5A @ 24VService Life : Min. 500,000 operationsApprovals : CE, CSA, UL, VDE

Micro & Limit

Mic

ro -

TM S

erie

s

• Wide variety of actuators.

• High breaking capacity - 15A.

• Single Pole Change Over.

• Long life - 500,000 operations.

Micro - TM Series - Plunger with RollerPart No. Description Part No. Description

TM1308 Button plunger with roller TM1309 Button plunger with cross roller

TM1309TM1308

SW15

TM1305

TM1307

TM1300

TM1743

TM1401

SW15

TM1308

TM1705 TM1701

49.6mm Ø 12mm

Ø 4.4mm

23.5

mm

35.4

mm

25.4mm 17.6mm

49.6mm Ø 12mm

Ø 4.4mm

23.5

mm

35.4

mm

25.4mm 17.6mm

115

Micro & Limit

TM1300 TM1305

TM1307

Micro - TM Series - PlungerPart No. Description Part No. Description

TM1300 Pin head plunger TM1305 Slim plunger

TM1306 Short button plunger TM1307 Long button plunger

TM1306

Micro - TM Series - LeverPart No. Description Part No. Description

TM1301 Pin head plunger with lever TM1701 63mm lever

TM1702 28mm lever TM1705 110mm wire lever

TM1301

TM1702

TM1701

TM1705

49.6mm Ø 4.4mm

23.5

mm

25.4mm 17.6mm

49.6mm

23.5

mm

14.1

mm

25.4mm 17.6mm

Ø 5.2mm

Ø 4.4mm

49.6mm Ø 7.3mm

Ø 4.4mm

23.5

mm

7.4m

m

25.4mm 17.6mm

49.6mm Ø 12mm

Ø 4.4mm

23.5

mm

24m

m

25.4mm 17.6mm

61.5mm Ø 4.4mm

23.5

mm

25.4mm 17.6mm 25.4mm 17.6mm

29.2

mm

22.9

mm

49.6mm

Ø 4.4mm

25.4mm 17.6mm

49.6mm

29.2

mm

22.9

mmØ 4.4mm

25.4mm 17.6mm

29.2

mm Ø 4.4mm

22.9

mm

49.6mm

155mm

116

Micro & Limit

TM1303

TM1703

TM1743

TM1704

Micro - TM Series - Lever with RollerPart No. Description Part No. Description

TM1303 Pin head plunger with roller lever TM1401 60mm roller lever

TM1703 48mm lever with roller TM1704 27mm lever with roller

TM1743 32mm double pivot roller lever

TM1401

55.4mmØ 4.4mm

40.8

mm

25.4mm 17.6mm

49.6mm

38.5

mm

25.4mm M4x30mm

19.3

mm

25.4mm 17.6mm

29.2

mm

22.9

mm

49.6mm

16.3

mm

Ø 4.4mm

25.4mm 17.6mm

29.2

mm

22.9

mm

49.6mm

16.3

mm

Ø 4.4mm

25.4mm 17.6mm

29.2

mm Ø 4.4mm

22.9

mm

49.6mm

117

Micro & Limit

Micro - TM Series - Heavy Duty Spring LeverPart No. Description

SW15 TM1300 with heavy duty spring lever casing

86.7mm

25.4

mm

19m

m

149.

2mm

NPT1/2”

25.4mm

25.4mm

Ø 4.4mm

118

Micro & Limit

Lim

it - T

Z-7 S

erie

s


• High precision.


• Sealed with gasket diaphragm.

• Single Pole Change Over.

Limit - TZ-7 Series - PlungerPart No. Description Part No. Description

TZ7310 Long button plunger TZ7311 Button plunger with roller

TZ7312 Cross roller plunger

TZ7310

TZ7312

TZ7311

Voltage : 12-24VCircuitry : SPCO (Single Pole Change Over)Ingress Protection : IP65Current Rating : 10A @ 12V, 5A @ 24VService Life : Min. 500,000 operationsApprovals : CE, UL

TZ7166

TZ7144

TZ7120

TZ7141

21.4mm

25.4mm

Ø 4.2mm

Ø 12mm

42m

m22

mm

70.5mm 21.4mm

25.4mm

Ø 4.2mm

Ø 12mm

42m

m34

mm

70.5mm

21.4mm

25.4mm

Ø 4.2mm

Ø 12mm

42m

m34

mm

70.5mm

119

Micro & Limit

Limit - TZ-7 Series - LeverPart No. Description Part No. Description

TZ7120 63.5mm lever TZ7121 48mm roller lever

TZ7141 30mm roller lever TZ7144 30mm double pivot roller lever

TZ7166 Polymer rod lever

TZ7120

TZ7141

TZ7166

TZ7144

TZ7121

21.4mm

25.4mm

Ø 4.2mm

42m

m

70.5mm 21.4mm

25.4mm

Ø 4.2mm

57m

m

70.5mm

21.4mm

25.4mm

Ø 4.2mm

57m

m

70.5mm 21.4mm

25.4mm

Ø 4.2mm

72m

m

70.5mm90

o

83.5

mm

41m

m

21.4mm54mm

25.4mm

Ø 4.2mm

120

Micro & Limit

Lim

it - T

Z-9 S

erie

s



• Robust glass reinforced polymer.

• Smooth operation with greater over travel.

• Easy-to-wire design.

• Normally Open, Normally Closed.

TZ9204

TZ9208

TZ9266

TZ9207

Limit - TZ-9 Series Part No. Description Part No. Description

TZ9204 Angle adjustable roller lever TZ9208 Height adjustable roller lever

TZ9207 Height adjustable rod lever TZ9266 Polymer spring lever

TZ9204

TZ9207

TZ9208

TZ9266

Voltage : 12-24VCircuitry : DMDB (Double Make Double Break)Ingress Protection : IP65Current Rating : 5AService Life : Min. 500,000 operationsApprovals : CE, UL

54m

m

30mm

21mm

30mm

M4

PF1/2”

54m

m

45mm

54m

m

30mm 30mm

R30~110mm

PF1/2”

M4

47mm

M4

18m

m

54m

m

30mm30mm PF1/2”

18m

m

R30~80mm

M4

49.5mm

M4

54m

m10

4mm

30mm 30mm

24.5mm

M4

PF1/2”

121

Micro & Limit

11-51118

• Simple, rugged brass body design.

• Intrinsically safe - certified explosion proof.

• Long sensing ranges - up to 90mm using target magnet.

• Double Pole Change Over.

• DMDB contacts rated (max.) 10A @ 120V, 3A @ 24V.

• Environmentally sealed to IP68, when used with similar rated conduit and fittings.

Limit - P

roximity

AMC5

Limit - ProximityPart No. Description

11-51118 12-24V limit switch

AMC5 Mountable magnet - Extends sensing range to 90mm

11-51118

AMC5

Voltage : 12-24VCircuitry : DMDB (Double Make Double Break)Current Rating : 5A @ 12V, 3A @ 24VSensing Range : Ferrous object 10mm

Target Magnet (AMC5) 90mmContacts : Silver cadmium oxide, gold flashedBody : Brass - black lacquer coatingOperating Temperature : -40 °C to 105°C

Seesaw armature provides snap action and solid contact pressure, eliminating ‘contact teasing’ and ‘contact chatter’ in high vibration applications.

Versatile gold flashed contact are

suitable for high and low electrical loads,

and can be wired AC or DC, N/O or N/C.

Sensing range can be extended to 90mm using external target magnet.

Sealed contact chamber prevents

moisture or dust from reaching the

contacts

Consumes no power to operate

and has no current leakage or voltage

drop.

Potting fills the entire switch cavity, forming

a barrier against moisture.

Rugged brass housing withstands physical abuse, moisture, and corrosives.

Permanent magnets never lose their strength.

NO

NC

NO

NC

80m

m20

mm

108mm

127mm

Ø 7mm

38mm38mm

32m

m

49mm

112m

m

M20

Ø 6mm

Solid State Weatherproof RelaysWeatherproof relays seal to IP67. This protection rating is achieved by utilising a shrouded relay hous-ing with an accompanying sealed connector. Offered individually or in kit form in normally-open or change-over configuration.

Solid State relays are suitable across all applications where reliability is paramount.

Unlike conventional relays, Solid State relays use elec-tronics in place of traditional contacts, allowing them to be multi-voltage and eliminat-ing failures associated with mechanical components. This guarantees extremely quick switching times and outstand-ing service life.

Manufactured with standard housing and terminal con-figurations ensures compat-ibility with standard mini relay accessories.

Standard Coil Relay

Timer Relays - Fixed & AdjustableTimer relays are microproces-sor controlled change-over relay units incorporating a time delay. Depending on the model, the time delay can trigger in either a “delay on” or “delay off” configuration.

User adjustable models are available ex-stock. ‘Made to order’ factory preset units available by special order. (Minimum order quantities apply.)

Relays & SolenoidsMicro 124

Solid State 126

Mini 127

Timer 130

Timer - Factory Preset 132

High Current 134

Specials 136

Smart Battery Isolator 137

Solenoids 138


124

Relays & Solenoids

PM1424R

PB1412RMC

• All models resistor protected.

• Full range of accessories available.

• Resistor protected.


Protection : ResistorContacts : Silver AlloyBody : PolymerIngress Protection : IP54Operating Temperature : -40 °C to 125°C

4700347003/104700247002/10 160927-4 281197-2

MicroPart No. Voltage Current Rating (A) Contact Type Terminals Fig

PM1412R 12 20 N/O 4 1

PM1424R 24 10 N/O 4 1

PM2512R 12 10/20 C/O 5 2

PM2524R 24 5/10 C/O 5 2

PM2512R

Mic

ro

4 Terminal - Normally Open (N/O)

86

85 30

8787a


Fig 1 Fig 2

86

85 30

8725mm

4.8m

m

23m

m

15mm

6.3mm

Accessories - Micro Part No. Description Cable Size (mm²) Pack Qty

47002/10 Micro relay base kit. Interlocking base with mounting bracket 1 - 2.5 10

Kit contains: 10 x Bases (47002), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2)

47002 Micro relay base. Interlocking base with mounting bracket — 1

47003/10 Micro relay base kit 1 - 2.5 10

Kit contains: 10 x Bases (47003), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2)

47003 Micro relay base — 1

160927-4 AMP™ Terminal - 6.3mm 1 - 2.5 100

281197-2 AMP™ Terminal - 4.8mm 1 - 2.5 100

125

Relays & Solenoids

Accessories - Micro - 280 SeriesPart No. Description Colour Cable Size (mm²) Pack Qty

BFH09 Mini Electrical Centre kit — 0.8 - 1 1

Kit contains: 1 x Base & cover (BFH002), 8 x Terminals (12077411), 8 x Terminal Seals (15324982)

12077411L Terminal - 2.8mm — 0.8 - 1 100

15324982 Terminal Seal Green 0.8 - 1 100

12129493L Terminal - 2.8mm — 1 - 2 100

15324980 Terminal Seal Grey 1 - 2 100

12010300 Blanking Seal Green — 100

Terminal and Seals are products of Packard™.

BFH09

120103001532498212077411L 1532498012129493L

Micro - 280 SeriesPart No. Voltage Current Rating (A) Contact Type Terminals

PB1412RMC 12 20 N/O 4

PB1424RMC 24 10 N/O 4

85

86 30

87


Mini Electrical CentresMini Electrical Centres are a compact, convenient tool for safely housing

a combination of relays, fuses and circuit breakers.

• Designed to accept up to 2 IONNIC Micro 280 Series Relays, 4 mini blade fuses/circuit breakers or a combination of both relay & fuses/circuit breakers.

• Compact size.

• Easy mounting.

• Eliminates excess wiring.

• High quality Packard™ terminals.

• Clear polycarbonate cover provides protection & easy visual inspection.


BFH09 shown with various relays, fuses fitted.

24mm

35mm

16m

m

2.8m

m

15mm

126

Relays & Solenoids

Solid State Relay

Voltage : 12-24VContact : BrassBody : PolymerIngress Protection : IP5K4Supply Current : OFF State <0.5mA

ON State 5mA

• Solid state reliability.

• Multi-voltage.

• Fast switching speed.

• Silent operation.

• No moving parts.

• Replacement to mechanical relays.

Solid StatePart No. Voltage Switching

Current Rating (A)Continuous Max. Switching

PE14-10P 12-24 Positive 10 35

PE14-25P 12-24 Positive 25 100

PE14-10N 12-24 Negative 10 35

PE14-25N 12-24 Negative 25 100

For accessories see page 133.

IONNIC Solid state relays have no moving parts, eliminating failures normally associated with conventional mechanical switching relays.

Rated up to 25A IONNIC Solid State relays provide faster switching time, improved reliability and the convenience of 12-24V operation.

Sol

id S

tate

No Moving Parts - No Contacts

Negatively Triggered

+

30

8731 15

Positively Triggered

+

30

8731 15

40mm 30mm

30m

m

6.3mm

127

Relays & Solenoids

P141230

P2524R

P2512RWP

P3512R

• Weatherproof Mini relays Environmentally sealed - IP67.

• Most models resistor protected.

• Full range of accessories available.

• Models available with mounting bracket.

Contacts : Silver AlloyBody : PolymerOperating Temperature : -40 °C to 125°C

Mini

Mini - GeneralPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig

P1424R 24 40 N/O 4 Removable 1

P1512R 12 40 N/O 5 Removable 2

P1524R 24 20 N/O 5 Fixed 2

P2512R 12 40/30 C/O 5 Removable 3

P2524R 24 40/30 C/O 5 Removable 3

P3512R 12 40/30 C/O 5 — 3

For bulk packs of 200, add “-B” to end of part number (eg P2524R-B).



Fig 3

86

85 30

8787a


Fig 2

86

85

8787

30


Fig 1

86

85 30

87

P1424R

P1524R

P2512R P3512R

Ø 5mm

25mm

51mm 26mm

26m

m

6.3mm

128

Relays & Solenoids

Accessories - Mini - WeatherproofPart No. Description Cable Size (mm²) Pack Qty

12065685 Relay base connector — —

12033997L Packard™ Terminal with pull to seat locking tab - 6.3mm 2 - 3 100

12066614L Packard™ Terminal with pull to seat locking tab - 6.3mm 1 - 2 100

12065685 12033997L 12066614L

Mini - WeatherproofPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig

P1512RWP 12 40 N/O 5 Removable 1

P1524RWP 24 30 N/O 5 Removable 1

P2512RWP 12 40/30 C/O 5 Removable 2

P2524RWP 24 20/15 C/O 5 Removable 2

P1512RWP-KIT 12V N/O Weatherproof Relay Kit Kits contain: 1 x Mini Weatherproof Relay 1 x Base Connector (12065685) 1 x Sealing Blank (114017) 2 x Terminals 1-2mm2 (12066614L) 3 x Terminals 2-3mm2 (12033997L)

P1524RWP-KIT 24V N/O Weatherproof Relay Kit

P2512RWP-KIT 12V C/O Weatherproof Relay Kit

P2524RWP-KIT 24V C/O Weatherproof Relay Kit

P1512RWP

P1512RWP-KIT


Fig 2

86

85 30

8787a


Fig 1

86

85

8787

30

69mm 35mm35

mm

Ø 6mm 6.3mm

129

Relays & Solenoids

Mini - PB SeriesPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig

PB1512R 12 30 N/O 5 Removable 1

PB1524R 24 10 N/O 5 Removable 1

PB2512R 12 50/30 C/O 5 Removable 2

PB2524R 24 20/15 C/O 5 Removable 2


PB2524R

PB2512R


Fig 2

85

86 30

8787a

Fig 1


86

85

8787

30

Ø 5mm

41mm

51mm 26mm

26m

m

6.3mm

Mini - FusedPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket

P141230 12 30 N/O 4 Removable

P142415 24 15 N/O 4 Removable


Ø 5mm

21mm

31mm46mm

26m

m

6.3mm

P141230 P142415

85

86 30

87


130

Relays & Solenoids

Adjustable Timer

Tim

er

• Programmable time periods.

• Compact units.

• 10A switching current on most units.

Protection : ResistorBody : Polymer


Delay Type

0: OFF - 0.5 sec - 10 sec 1: OFF - 5 sec - 60 sec 2: OFF - 30 sec - 10 min 3: OFF - 5 min - 60 min 4: OFF - 30 min - 6 hrs 5: ON - 30 min - 6 hrs 6: ON - 5 min - 60 min 7: ON - 30 sec - 10 min 8: ON - 5 sec - 60 sec 9: ON - 0.5 sec - 10 sec

Delay ON Delay OFFActivation

(+)

Adjustable Time

Adjustable Time

Activation(+)

PT40-205

TIM01

TIM05

Increase Time

Decrease Time

Delay Type

AdjustablePart No. Function Voltage Current Rating (A) Time Delay

PT40-205 Delayed turn OFF or Delayed turn ON 12 10 0.5 sec to 6 hrs

PT40-405 Delayed turn OFF or Delayed turn ON 24 10 0.5 sec to 6 hrs


30

30 - Timer Positive Supply (B+)31 - Timer Negative (B-)15 - Timer Switch/Control (B+)

8787a15

+

31

41mm 30mm

30m

m

6.3mm

131

Relays & Solenoids

Increase Time

Decrease Time

Switch 1: Specifies when timer activates.

Switch 2: ON: Minutes OFF: Seconds

TIM05

Delay On/Off

TIM01 TIM05, TIM06

5 Terminal - Change Over (C/O)6 Terminal - Change Over (C/O)

+

INH+

COM

NONC

Multi FunctionPart No. Function Voltage Max. Current Rating (A) Time Delay

TIM01 Multi 12-24 3 @ 12V 1 sec to 60 min

TIM05 Delayed turn OFF 12-24 10 @ 12V 1 sec to 60 min

TIM06 Delayed turn ON 12-24 10 @ 12V 1 sec to 60 min

Protected microprocessor timer control circuit.

TIM01 : Incorporates timer reset terminal.

Switch

1: OFF = Delay ON ON = Instant ON - Delay OFF 2: OFF = Once only ON = Cycle ON-OFF-ON-etc 3: OFF = Seconds ON = Minutes 4: OFF = 1-30 Time ON = 2-60 Time 5: OFF = 24V ON = 12V

Increase Time

Decrease Time

Red LED indicates when relay is energised.

Multi Function TIM01

Temporary activation at Turn ON

1 2 3 4 5

ON

(+)Activation

Adjustable Time

Temporary activation at

Turn ON1 2

ON

(+)Activation

Adjustable Time

Delayed Off

1 2

ON

(+)Activation

Adjustable Time

TIM06

Delayed Activation at

Turn On1 2

ON

(+)Activation

Adjustable Time

Temporary activation at

Turn OFF1 2

ON

(+)Activation

Adjustable Time

Delayed Activation at Turn On

1 2 3 4 5

ON

Activation(+)

Adjustable Time

1 2 3 4 5

ON

Cycle activation at Turn ON

Activation ActivationActivation(+)

Adjustable Time

Adjustable Time

Adjustable Time

86

+

30

8787a

8572mm

72mm

15m

m42

mm

15m

m6.

3mm

30mm

30m

m

43mm

6.3mm

132

Relays & Solenoids

Ordering System

The fixed range of Timer Relays are programmed at the point of manufacture hence are a non-stocked item - lead times & MOQs apply.

When ordering specify: - Type - Voltage - Time - Seconds or Minutes

Minimum order quantity of 50 pieces.

Part Number

T20 T30 T31 T35

205 - 12V 405 - 24V

Time (01 - 60) S - Seconds M - Minutes

T20-205-37 S

Delay ON With constant positive

feed to terminal 15

Delay OFF With positive trigger

to terminal 15

Delay OFF With constant positive

feed to terminal 15

Activation(+)

Delay OFF With loss of positive

to terminal 15(+)

Preset Time

Activation(+)

(+)Activation

Preset Time


15

31 30

8787a

30 - Timer Positive Input (B+)31 - Timer Negative (B-)15 - Timer Switch/Control (B+)

Preset Time

Tim

er -

Fact

ory

Pre

set • User defined factory preset time.

• Flexible time periods.

• Compact unit.

• Clean contacts.

• Removable mounting bracket.

• Non-stocked item - lead times & MOQs apply.

Protection : ResistorCurrent Rating : 20A @ 12V, 10A @ 24VContact : Copper-Zinc AlloyBody : Nylon PA6.6Ingress Protection : IP5K4Operating Temperature : -40 °C to 80°CApprovals : CE, RoHS

T20 T30

T31 T35Preset Time

Activation

56mm 28mm

28m

m

6.3mmØ 6mm

133

Relays & Solenoids

Accessories - Solid State, Mini & TimerPart No. Description Cable Size (mm²) Pack Qty

PRBC Mini relay base kit. Interlocking base with mounting bracket 1 - 2 1

Kit contains: 1 x Packard™ Base (12033871), 5 x Packard™ Terminals (12015870)

47000/10 Mini relay base kit. Interlocking base with mounting bracket 1 - 2.5 10

Kit contains: 10 x Bases (47000), 50 x AMP™ Terminals (160927-4)

47000 Mini relay base. Interlocking base with mounting bracket — 1

47001/10 Mini relay base kit 1 - 2.5 10

Kit contains: 10 x Bases (47001), 50 x AMP™ Terminals (160927-4)

47001 Mini relay base — 1

47004 Mini relay base. For mounting to PC boards — —

160927-4 AMP™ Terminal - 6.3mm 1 - 2.5 100

PRBC

47004

4700147001/10

160927-4

4700047000/10

134

Relays & Solenoids

Hig

h Cur

rent

• High current power relays.

• Models available up to 200A.

• Various mounting styles.

• Protective resistor on most models.

High Current - Mini Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig

P141270 12 70 N/O 4 Removable 1

P142450 24 50 N/O 4 — 1

P251270 12 70/60 C/O 5 — 2

P252450 24 60/50 C/O 5 — 2

Contacts : Silver AlloyBody : PolymerMount : Stainless SteelOperating Temperature : -40 °C to 85°C

P141275HD

PR12V200

PB1412RHD

P141270

P141270 P142450 P252450 P251270

Ø 5mm

41m

m

59m

m2T

6mm

26mm

9.5m

m

6.3mm


Fig 2

86

85 30

8787a


Fig 1

86

85 30

87

34m

m

50m

m

33mm

35m

m

6.3mm

9.5m

m

34m

m

50m

m

33mm

35m

m

6.3mm

9.5m

m

27m

m

42m

m

30mm

28m

m

6.3mm9.

5mm

135

Relays & Solenoids

High CurrentPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket

PR12V200 12 200 N/O 4 Fixed

PR24V100 24 100 N/O 4 Fixed

P141275HD 12 75 N/O 4 Fixed

P142450HD 24 50 N/O 4 Fixed

P141275HD, P142450HDPR12V200, PR24V100


86

85 30

87


86

85 30

87

62mm

Ø 6mm

75mm

6.3mm

34m

m

6.3m

m

Ø 6mm

Ø 6mm

46mm

46m

m

28mm

76m

m

45m

m

High Current - Mini - PB SeriesPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket

PB1412RHD 12 70 N/O 4 Removable

PB1424RHD 24 25 N/O 4 Removable


86

85 30

87Ø 5mm

41mm

59mm 26mm

26m

m

6.3mm

9.5m

m

Accessories - High Current - Mini & PB SeriesPart No. Description Kit contains:

1 x Base, 2 x AMP™ 9.53mm Terminals (280756-4) 3 x AMP™ 6.35mm Terminals (160927-4)47005/1 Relay base kit with mounting bracket

Not suitable for P251270 and P252450.

136

Relays & Solenoids

Protection : ResistorContacts : Silver AlloyBody : PolymerIngress Protection : IP40Operating Temperature : -40 °C to 55°CApprovals : UL, CSA, CE, RoHS

• Flag indicator shows relay status in manual or powered condition.

• Bipolar LED status lamp allows for reverse polarity applications - ideal in low light conditions.

• Colour-coded push button with lock-up door - allows for manual operation of relay without the need for coil power.

• White polymer ID tag for labelling in multi-relay circuits.

4 Pole Change OverPart No. Coil Voltage Current Rating

per Contact (A) Contact Type Terminals

P4512 12 4 C/O 14

P4524 24 4 C/O 14

Accoessories - Specials Part No. Description Current Rating (A) Terminal No. of Poles Receptacle

47006 Relay base 7 M3 Screw 4 14 Blade

13(+)

14(-)

51

9

62

10

73

11

84

12


Spe

cial

s

With P4512 mounted

40mm 21mm

28m

m

2.5mm

137

Relays & Solenoids

Sm

art Battery Isolator

Smart Battery IsolatorPart No. Voltage

Current Rating (A)Off Volts On Volts Current Draw

(A)Inrush Continuous

1315-200 12 600 200 12.8 13.2 0.13

SBI-12 12 400 100 12.7 13.2 0.15

SBI-24 24 400 100 25.4 26.4 0.15

• Microprocessor-controlled battery isolator designed for use in multi-battery applications.

• Cost-effective protection against a flat battery.

• Cooler operating temperature compared to standard solenoid.

• Silver alloy contacts for longer life.

• Power saving technology.

• SBI-12 & SBI-24 feature fault indication LED.

• Surge-protected.

• 2 Year warranty.

Body : PolymerContact : Silver AlloyOperating Temperature : SBI 0 °C to 50°C

1315-200 -40 °C to 60°C

SBI-12

1315-200

Fault indication

LED

1315-200 SBI-12, SBI-24

83mm

103m

m10

2mm

51mm

7mm

Ø 8mm

83m

m

55mm

54m

m

74m

m

Ø 7mm

Ø 8mm

138

Relays & Solenoids

SolenoidsPart No. Voltage Current Rating (A) Duty Contact Type Fig Description

24063-08 24 65 Continuous N/O 1 PVC dipped. ISO 8846 Marine

ST85 12 80 Continuous N/O 1

ST88 24 80 Continuous N/O 1

15-132 12 100 Continuous N/O 1




15-323 12 100/100 Continuous C/O 2

15-326 24 100/100 Continuous C/O 2

15-3F 12 200 Intermittent N/O 3

Fig 3Fig 2Fig 1

Sol

enoi

ds

15-323

15-3F

ST85

• Range of normally open & change over style contacts.

• Integrated mounting brackets.

• 12 & 24 volt models available.

• PVC dipped marine model available.

Ø 5mm

89mm

55m

m7m

m

55mm

Ø 8mm

83mm

60m

m

Ø 5mm

Ø 8mm

59mm

89m

m

Ø 7mm

Ø 8mm

70mm

55m

m

Ø 5mm

Ø 8mm

55mm

70m

m

Ø 7mm24063-08

4 Terminal - Normally Open (N/O) 6 Terminal - Change Over (C/O) 4 Terminal - Normally Open Includes Auxiliary Output (N/O)

139

Relays & Solenoids

Shutdown SolenoidsPart No. Voltage Rated Stroke

(mm)Pull Current

(A)Hold Current

(A)Pull Rating Hold Rating

Figlbs N lbs N

1504/12C 12 25.4 41 0.76 12 53 19 85 1

1504/24C 24 25.4 41 0.76 12 53 19 85 1

2003/12V 12 25.4 60 0.8 26 116 51 227 2

2003/24V 24 25.4 60 0.8 26 116 51 227 2

2370/12V 12 38.1 58 1.7 37 165 88 391 3

2370/24V 24 38.1 58 1.7 37 165 88 391 3

SA0293-B Clevis yoke bead chain assembly. Chain length 300mm

SA4049 In-line swivel. Compensates for possible misalignment. 30° spherical movement

Shutdow

n Solenoids

• Dual coil design for higher pull force.

• Compact design.

• Hard chrome plated plunger and brass liner for smooth, reliable, wear-resistant operation, tested on one million cycles.

• Plated steel housing.

• Corrosion resistant mounting brackets.

• High temperature magnet wire insulation.

• Brass plunger bore sleeve.

• 100% inspected and factory tested.

Termination : 2 x #8-32 Screw, 1 x #6-32 ScrewShock : 200G @ 21Hz for 300 hoursVibration : 15G rms @ 15 - 2000Hz, 3 planesHeat Soak : 3 hrs @ 121°C at 120% rated voltageBody : Plated steelOperating Temperature : -40 °C to 121°C

1504/12C

Fig 1

Fig 2

Fig 3

211mm 65mm

48mm

108m

m

79-8

9mm

Ø 8mmSA0293-B

1504/12C

SA4049

30° spherical movement

51m

m

51m

m

173mm 46mm

Ø 7mm

Ø 7mm

64m

m

64m

m

188mm

38mm

54mm

Ø 7mm

80m

m

Vandal Resistant LED IlluminationManufactured from solid stainless steel the vandal resistant range of push button switches and pilot lamps can withstand severe abuse.

The IP65 rated units are available in several sizes and lighting options, with the integrated LED illumination in a variety of colours.

Low power consumption and long life make LED’s the ideal light source for Pilot Lamps and switches. All IONNIC pilot lamps are available is several colours and are multi-voltage 12-24V.

MiscellaniesLED Pilot Lamps 142

Vandal Resistant 144

Push Button 145

General 146

Ignition 147

Pendant 150

Trafficator 152

Pressure 153

Custom Engraved Panels 154

142

Miscellanies

Wide View Voltage Size (mm) Max. Panel Thickness (mm) Red Green Amber Blue

12-24 16 9 BA16DS-RED BA16DS-GRN BA16DS-AMB BA16DS-BLU

LR01 Load resistor maybe required when used as an alternator warning light.

Ø 1

9mm

35mm

16m

m

10mm

4.8mm

LED

Pilo

t La

mps

•LED illumination.

•Continuous or flashing models available.

•Multi-voltage.

•Ring and centre style illumination.

•Epoxy filled electronics for enhanced moisture & vibration protection.

•Reverse polarity protected.

•Dome models environmentally sealed - IP67.

•Variety of colours.

Voltage : 12-24VBody : Polymer

Vandal Resistant Stainless SteelLight Source : LEDIngress Protection : IP65 (face only)

Dome IP67Operating Temperature : Dome -24 °C to 50°CApprovals : Vandal Resistant CE, RoHS

Wide View - DomeVoltage Size (mm) Max. Panel Thickness (mm) Type Red Green Amber Blue

12-24 17 29 Continuous PL109 PL110 PL111 PL112

12-24 17 29 Flashing PL393 PL403 PL394 —


PL109

PL394

Epoxy filled electronics

Ø 2

2mm

36mm

17m

m

12mm

6.3mm

PL112

P12-CG

P19-RR

BA16DS-AMB

143

Miscellanies

12m

m

21mm

Ø 1

4mm

2mm

2.8mm

RingCentre

27mm

19m

m

Ø 2

2mm

2.8mm

2mm

Vandal ResistantVoltage Size

(mm)Max. Panel Thickness

(mm)Red Green Amber Blue

Ring Centre Ring Centre Ring Centre Ring Centre

12-24 12 7 — P12-CR — P12-CG — P12-CA — P12-CB

12-24 19 7 P19-RR P19-CR P19-RG P19-CG P19-RA P19-CA P19-RB P19-CB


Accessories - Load ResistorPart No. Description

LR01 Pre-wired 5W load resistor

19mm

12mm

144

Miscellanies

L16RR

L19-RA

V16

L22RGVand

al R

esis

tant

• Vandal resistant momentary switches.

• LED illumination (excluding V16).

• Multi-voltage.

• Highly impact resistant.

• Variety of colours.

• Environmentally sealed - IP65 (face only).

Voltage : 12-24VCurrent Rating : 2AContacts : Silver AlloyBody : Stainless Steel

Push-In PolycarbonateIngress Protection : IP65 (face only)Approvals : CE, RoHS

Momentary Switch - Push-InVoltage Size (mm) Max. Panel Thickness (mm) Contact Type Part No.

12-24 16 1 N/O V16

N/OCOM

NC

Momentary Switch - IlluminatedVoltage Size (mm) Max. Panel Thickness (mm) Contact Type Red Green Amber Blue

12-24 16 10 N/O & N/C L16-RR L16-RG L16-RA L16-RB

12-24 19 10 N/O & N/C L19-RR L19-RG L19-RA L19-RB

12-24 22 8 D/M & D/B L22-RR L22-RG L22-RA L22-RB

N/O & N/C

COMNC

NO

N/O & N/C

COMNC

NO

NC

NO NO

NC

D/M & D/B22mm

19mm

16mm

31mm

Ø 1

8mm

1.8mm2mm

16m

m

Ø 2

2mm

31mm

19m

m

2.8m

m

2mm

Ø 2

5mm

27mm

22m

m

2.8m

m

2mm

1.8mm

Ø 1

8mm

16mm

16m

m

2mm

145

Miscellanies

90030

C936/K

C936

C936/D1 Push B

utton

Voltage : 12-24VCircuitry : SPSTContacts : Silver AlloyBody : Polymer

90030 Die-cast

• Heavy & standard duty models available.

• Multi-voltage.

• Blade and screw terminal types available.

• Protective boot on 90030 model.

Push ButtonPart No. Current Rating (A) @ 12V Contact Type Action Max. Panel Thickness (mm) Terminal Type

C936 10 N/O Off - Mom.On 5 Blade

C936/K 10 N/O Off - Mom.On 5 Blade

C936/D1 10 N/O Off - Mom.On 3.5 Blade

90030 35 N/O Off - Mom.On 8 Screw

90030

C936

C936/D1

C936/K

63mm Ø 28mm

Ø 4mmØ 16mm

42mm

24m

m

6.3mm

17mm

Ø 12mm

44mm 17mm

24m

m

6.3mmØ 12mm

41mm

6.3mm

24m

m

17mm

Ø 12mm

146

Miscellanies

Gen

eral

•Heavy&standarddutypush-pullswitchesavailable.

•PPS-02suppliedwith4colouredcaps.

•PPS-02canbeilluminated,bulbnotsupplied.

Voltage : 12-24VContacts : SilverAlloyBody : Polymer

PPS-01 Die-cast

GeneralPartNo. Description Voltage CurrentRating(A) Action Max.PanelThickness(mm)

PPS-01 Heavydutypush-pull 12-24 75 Off-On 10

PPS-02 Standarddutypush-pull 12-24* 20 Off-On 2.5

PPS-03 Standarddutypush-pull 12-24 10 Off-On 10

TS02 Toggle 12-24 10 On-Off-On 2.5

*BulbnotincludedwithPPS-02.Bulbtype-BA7S.

PPS-01

PPS-03

36m

m

71mm 22mm

Ø 12mm

PPS-02

22mm

31m

m

56mm

Ø 10mm

TS02

28m

m

23mm55mm

Ø 12mm

22mm

31m

m

58mm

Ø 8mm

PPS-01

PPS-03

PPS-02

TS02

147

Miscellanies

IGS-07IGS-02

IGS-01

IGS-05

Ignition

• Bosch™ & Lucas™ style heat start switches.

• Die-cast & polymer models available.

• Marine version available - IGS-03.

• Multi-voltage.

• IGS-08 environmentally sealed - IP67.

Voltage : 6-36VIngress Protection : IP65

Ignition - MarinePart No. Key Positions Terminal Size (mm) Terminal Type

Terminal IDGround Battery Magneto Start Ignition

IGS-03 Off - Ignition - Start 4 Screw G B M S A

Terminals G and M are bridged when key is in “Off” position.

B-AB-S

G-M

0 I II

71mm Ø 37mm

26mm Max. Panel Thickness

Ø 21.5mm

SA

G

BM

148

Miscellanies

Ignition - UniversalPart No. Key Positions Terminal Size (mm) Terminal Type

Terminal IDGround Ignition Start Battery Accessory

IGS-01 Accessory - Off - Ignition - Start 6.3 Blade G I S B A

IGS-04 Accessory - Off - Ignition - Start 5 Stud — I S B A

IGS-05 Accessory - Off - Ignition - Start 6.3 Blade — I S B A

IGS-08 Accessory - Off - Ignition - Start * NA Deutsch — 4/5 2 1/6 3

9579 Accessory - Off - Ignition - Start 4 Screw — I S B A

* To re-engage “Start” position, key must be cycled through off first. This feature prevents the starter motor clashing with running engine.

9579

IGS-01

IGS-04

IGS-05

IGS-08

B-AB-I

B-S

0 I II III

B-AB-I

B-S

0 I II III

Body-G

B-AB-I

B-S

0 I II III

B-AB-I

B-S

0 I II III

1/6+31/6+4/5

1/6+2

0 I II III

Deutsch Connector. Mates with DT06-6S

50mm Ø 45mm

3.5mm Max. Panel Thickness

Ø 16.5mm

S

A I

B

G

Ø 45mm67mm


Ø 19mm

S

A

BI

Ø 35mm


54mmØ 19mm

SA

B

I

62mm Ø 36mm


Ø 19mm

SA

B

I

123

654

71mm Ø 51mmØ 19mm


149

Miscellanies

Accessories - PreheatPart No. Description

IGS-02/KEY 2 x spare key for IGS-02

IGS-02/BOOT Protective boot for IGS-02

IGS-07/KEY 2 x spare key for IGS-07

IGS-07/KEYIGS-02/KEY IGS-02/BOOT

Ignition - PreheatPart No. Key Positions Terminal Size (mm) Terminal Type

Terminal IDStart Preheat Ignition Battery Park

IGS-02 Park - Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 50a, 17 19 15/54 30 58

IGS-07 Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 4 3 2 1 —

“Park” - this key position provides power for use on auxiliary circuits while vehicle is not operating. i.e. external park lights etc.

1-21-31-4

0 I II III

IGS-07

IGS-02

30-5830-15/54

30-1930-17

30-50a

P 0 III III

IGS-02

63mm Ø 55mm


Ø 26.5mm

17

50a

30 58

1915/54

Ø 54mm53mm


Ø 16.5mm

4

13

2

150

Miscellanies

THS822A

THS62

THS61

Pen

dant

• Waterproof model available - THS822A.

• HC1 Pendant Control configurable to personal requirements.

• Engraved face plate for the HC1 Pendant Control on request.

• Hoist Push Button series used for indirect switching.

Voltage : 12-24VBody : Hoist ABS

HC1 Polyurethane

Hoist Push ButtonPart No. Description Current Rating (A)

THS61 2 button hoist control - Single Speed. Only for relay solenoid control 5 @ 250V

THS62 4 button hoist control - Single Speed. Only for relay solenoid control 5 @ 250V

THS822A Waterproof 4 button hoist control - Single Speed 10 @ 250V

THS61 THS62 THS822A

50mm

131m

m

69mm

110m

m

50mm

192m

m

69mm

110m

m

77mm

214m

m

53mm

110m

m

151

Miscellanies

Pendant ControlPart No. Description

HC1 Hand controller body

FP Face plate - blank

FP2 Face plate - 2 hole. 8mm switch hole

FP3 Face plate - 3 hole. 8mm switch hole

CG16SR Strain relief adaptor - 5mm to 10mm. IP68

Requires 7 x 8mm screws for face plate.

Engraved face plates available on request.

HC1

FP2 FP3FP

Example shown with toggle switches installed

CG16SR

Compatible Suzi CoilsPart No. No. of Cores Cores - Qty x mm2 Tails Working Length (m) Fig

RC013 7 7 x 0.5 2 x Tangent 3 1

RC014 7 7 x 0.5 2 x Tangent 2 1

RC031 7 7 x 1.5 2 x Tangent 8 2

RC032 7 1 x 2, 6 x 1 2 x Tangent 3 3

RC022 7 7 x 0.75 Tangent & Axial (N12) 7.5 4

Fig 1

RC022

Fig 2

Fig 3 Fig 4

N12 Plug

2

1

1

1

1

1

1

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.75

0.75

0.75

0.75

0.75

0.75

0.75

1.5

1.5

1.5

1.5

1.5

1.5

1.5

88mm

70m

m

145mm

205m

m

Ø 6mm

Tangent

Tangent

Axial

7 Pin N12 Plug

Tangent

152

Miscellanies

900

905

Voltage : 12-24VBody : Die-cast

• Die-cast alloy heavy duty.

• Universal mount.

• 900 model features pilot lamp for turn and hazard indication.

• 900 model can be used for 24V applications by changing the pilot bulb.

• 905 features indicator, hazard and dimmer functions.

• 905 includes a 12V change over relay.

TrafficatorPart No. Description Harness Length (mm)

900 Heavy duty. Indicator, Hazard Lights 450

905 Heavy duty. Indicator, Hazard Lights, Dimmer. Includes 12V C/O relay 800

All supplied with adjustable column mounting strap.

Traf

ficat

or

900 905

Push button for highbeam control

184mm

70m

m55

mm

102mm

60m

m

184mm

70m

m55

mm

102mm

60m

m

153

Voltage : 6-24VCircuitry : SPCOProof Pressure : 500 psiCurrent Rating : 8A @ 12VTerminals : #8-32 screws & 6.3mm bladeConnection : 1/8 - 27 NPT MaleBase : BrassBody : Glass Reinforced PolyesterDiaphragm : Polyimide FilmContact : Silver Alloy, Gold PlatedOperating Temperature : -40 °C to 120°CApprovals : CE, UL

• Compatible with a wide range of substances including air, motor oils, transmission oils, fuels and other similar petroleum based liquids and gases.

• Water compatible model on request.

• Single pole change over.

• Robust, compact design suitable for harsh environments.

• Tolerates high pressure spikes.

• Supplied with 6.3mm blade terminals.

PressurePart No.

Switching Pressure Maximum Operating Pressure Burst Pressurepsi kPa psi kPa psi kPa

PS3-4 4 27 150 1034 750 5171

PS3-10 10 69 150 1034 750 5171

PS3-15 15 103 150 1034 750 5171

PS3-20 20 137 150 1034 750 5171

PS3-30 30 206 250 1723 1250 8618

PS3-40 40 275 250 1723 1250 8618

PS3-50 50 344 250 1723 1250 8618

PS3-60 60 413 250 1723 1250 8618

PS3-BOOT Protective Boot

Pressure

Shown with optional protective boot

38mm

10m

m

62mm

1/8 - 27 NPT

Miscellanies

154

Miscellanies

Custom Engraving

Custom engraving is available for the creation of control panels and name plates up to a maximum size

of 500mm x 380mm.

Choose from a large range of colours with some materials suitable for use with backlighting.

For further information ask your local reseller or enquire on-line at ionnic.com.

Engraver Type : Rotary Flat BedMaximum Size : 500mm x 380mmMaterials : Laminated Impact Acrylic

UV Stabilised

• Front or rear engraving.

• Large range of colour combinations including metallic finishes.

• Materials available for use with backlighting.

• UV Stabilised.

• Ideal for: - Safety signage - Control panels - Product tags - Name plates

Cus

tom

Eng

rave

d Pan

els

Catalogues

Catalogues


Catalogues

• LED & Halogen Beacons• Strobes• Lightbars• Minebars• ROPS Bar• Directional Arrows• LED Lighting• Bus Warning Light Kits• Flasher Units


Lighting

• Heavy Duty LED• Heavy Duty HID• HID Driving Lights• Heavy Duty Halogen• General Purpose• Interior Lighting


Circuit Breaker TypesAutomatic Reset

The circuit breaker cycles continuously during an overload condition until the over-load is removed or corrected.

Modified Reset

The circuit breaker contains an additional resistive component that causes the device to remain open as long as power is available.

Manual Reset

The circuit breaker contains a trip indicator button or lever that must be manually activated to return the device to normal operation.

Switchable

Circuit breaker operation is the same as ‘Manual Reset’ but with the addi-tional trip button or lever allowing the user to disable the circuit.

Circuit ProtectionCircuit Breakers - General 158

Circuit Breakers - High Amp 160Circuit Breakers - Marine 162Circuit Breakers - Toggle 163Circuit Breakers - Blade 164

Fuse Holders 166Blade Fuse Tap 169

Mini Electrical Centres 170Diode Connectors 172

Diodes 173Bolt-in Fuses 174

Bolt-in Fuse Holders 176Modular Fuse Holder 179

158

Circuit Protection

• Panel or surface mount option.

• Compact size.

• Manual or automatic reset methods.


• Ideal for trucks, buses, RV's. portable generators, battery chargers.

Material : 174, S55, CDM Series ThermoplasticIngress Protection : 174, S55 Series IP54

121 Series (plastic only) IP66Operating Temperature : -40°C to 85°CApprovals : SAE J1171

174, S55 Series UL & CSA174, 121, CDM Series SAE J553

121 Series - Surface MountCurrent Rating

Material 8A 10A 15A 20A 25A 30A 40A 50A

Plastic CB121-8 CB121-10 CB121-15 CB121-20 CB121-25 CB121-30 CB121-40 CB121-50

Metal — CB121-10M CB121-15M CB121-20M CB121-25M CB121-30M CB121-40M CB121-50M

Auto Reset.

Circu

it Bre

aker

s - G

ener

al

CB121-20

S5505

CDM15

40mm

49mm

20m

m

18m

m 15m

m36m

m

Ø 5mm

32mm

40mm

51mm

20m

m

15m

m

16m

m

35m

m

Ø 5mm

32mm

Accessories - 121 Series - BootsBlack Red

CB121BOOT-BLK CB121BOOT-RED

Plastic

Metal

159

Circuit Protection

174 Series - Panel MountCurrent Rating

10A 15A 30A

CB174-10 CB174-15 CB174-30

Manual Reset.

CDM Series - Panel MountCurrent Rating

3A 5A 10A 15A 20A 30A 40A 60A

CDM03 CDM05 CDM10 CDM15 CDM20 CDM30 CDM40 CDM60

Manual Reset.

Not a Bussmann product.

S55 Series - Panel MountCurrent Rating

3A 5A 10A 15A 20A 25A 30A 35A

S5503 S5505 S5510 S5515 S5520 S5525 S5530 S5535

S55BOOT Protective boot

Manual Reset.


14m

m

37m

m

24m

m

29mm

Ø 24mm

Ø 11mm

6mm

23m

m

32m

m

40mm

33m

m

10m

m

13mmØ 6mm51mm

S55BOOT

35mmØ 11.5mm

15m

m

54m

m

31m

m

Ø 24mm

6mm

160

Circuit Protection

• Panel or surface mount option.

• Manual reset and switchable models.


• Environmentally sealed - IP67 on most models.

• Ideal for trucks, buses, RV's, marine, battery chargers, DC audio systems.

Circu

it Bre

aker

s - H

igh

Am

p

184/185 Series :Material : Thermoset PlasticOperating Temperature : -40°C to 85°CApprovals : CE, SAE J1171, SAE J1625

CB184P-60

SDLM Series - Panel MountCurrent Rating

50A 60A 80A 105A 150A

SDLM50 SDLM60 SDLM80 SDLM105 SDLM150

Manual Reset.


Switchable - Press to trip

Manual reset

74mm

40m

m

41m

m

61mm

14m

m

Ø 4mm

CB184F-120

SDlM80

161

Circuit Protection

184F Series - Surface MountCurrent Rating

30A 40A 50A 60A 70A 80A 100A 120A 150A

CB184F-30 CB184F-40 CB184F-50 CB184F-60 CB184F-70 CB184F-80 CB184F-100 CB184F-120 CB184F-150

Manual Reset.


30A 40A 50A 60A 70A 80A 100A 120A 150A


Switchable.

48mm

27mm

74m

m

37m

m

57m

m

10m

m

Ø 6.6mm

48mm

27mm

74m

m

37m

m

57m

m

10m

m

Ø 6.6mm

184P Series - Panel MountCurrent Rating

60A 80A 100A 120A

CB184P-60 CB184P-80 CB184P-100 CB184P-120

Manual Reset.

48mm

74m

m

Ø 6.6mm

62m

m

39m

m

27mm

46m

m 17m

m

162

Circuit Protection

• Marine rated.

• Stainless steel hardware.

• Panel or surface mount options.

• Switchable.



• Ideal for marine applications, trucks, buses, RV's.

Circu

it Bre

aker

s - M

arin

e

Material : Body Thermoset plasticCover & Button Thermoplastic

Ingress Protection : IP66Operating Temperature : -40°C to 85°CApprovals : SAE J1171

255 Series SAE J553187F Series SAE J1625, CE


10A 15A 20A 25A 30A 35A 40A 50A

CB255-10 CB255-15 CB255-20 CB255-25 CB255-30 CB255-35 CB255-40 CB255-50

Switchable.


30A 40A 50A 60A 70A 80A 100A 120A 150A


Switchable.

CB187F-100

CB255-10

87m

m

54m

m

64m

m

40mm

Ø 5.5mm

42m

m

18m

m

40mm

56mm

37m

m

23mm

43m

m

11m

m

1/6” STUD

163

Circuit Protection


5A 10A 15A 20A

CBW31-5 CBW31-10 CBW31-15 CBW31-20

Switchable.

Circuit B

reakers - Toggle

• Compact size.

• Switchable.


• Ideal for passenger cars, trucks, buses, RV's, portable generators.

Material : ThermoplasticOperating Temperature : -20°C to 65°CApprovals : UL1077, CSA

40m

m

35mm

65m

m

Ø 12mm

18m

m

164

Circuit Protection

192 Series - Maxi BladeCurrent Rating

20A 30A

CB192-20M CB192-30M

Modified Reset.

• Replaces standard blade fuse types.

• Manual or modified reset models.


• Ideal for passenger cars, trucks, buses, RV's.

• ATC & Mini Blade series colour-coded to current rating.

Circu

it Bre

aker

s - B

lade

Material : Housing ThermoplasticTerminals Tin-plated Copper Alloy

Operating Temperature : -40°C to 85°CApprovals : SAE J553

CB192, CB227 SAE J1171

CB192-30M

CB233-10

CB227-15

233 Series - Mini Blade

Manual reset

227 Series - ATC

30mm

36m

m

23m

m

10mm

8mm

165

Circuit Protection

227 Series - ATCCurrent Rating

5A 7.5A 10A 15A 20A 25A 30ATan Brown Red Blue Yellow White Green

CB227-5 CB227-7.5 CB227-10 CB227-15 CB227-20 CB227-25 CB227-30

Manual Reset.

233 Series - Mini BladeCurrent Rating

5A 7.5A 10A 15A 20A 25A 30ATan Brown Red Blue Yellow White Green

CB233-5 CB233-7.5 CB233-10 CB233-15 CB233-20 CB233-25 CB233-30

Manual Reset.

36m

m

25m

m

6mm

5mm

20mm

35m

m

6mm

26m

m

12mm

3mm

166

Circuit Protection

•Widevarietyofstylesforbothbladeandglassfusetypes.

•Packardweatherproofkitsavailableinsingleordoublehousing.

Fuse

Holde

rs

BFH03

WSBFH

BFH16

Weatherproofseal

Blade Fuse Holders - Weatherproof KitsPartNo. HousingType FuseType CurrentRating(A)

WSBFH Mountable ATC 30 KitContains:5xHousing,5xPlugs,10xTerminals

WSBFH-2 Double ATC 30 KitContains:1xDoubleHousing,2xPlugs,4xTerminals

WSBFH WSBFH-2

Blade Fuse Holders - InlinePartNo. FuseType CurrentRating(A) AWG WireSize(mm2) WireLength(mm)

BFH14 Mini 30 12 3.3 300

BFH15 ATC 30 12 3.3 180

BFH16 ATC 40 12 3.3 300

BFH17 Maxi 60 8 8.3 260

BFH15 BFH17BFH14 BFH16

167

Circuit Protection

Blade Fuse Holders - AxialPart No. Seats Fuse Type Current Rating (A)

BFH04 8 ATC 30

BFH05 4 ATC 30

BFH06 6 ATC 30

BFH05

58m

m

65mm

54mm

Ø 5mm

26m

m

BFH06

58m

m

Ø 5mm

86mm

72mm

26m

m

Blade Fuse Holders - LateralPart No. Seats Fuse Type Current Rating (A)

BFH01 4 ATC 30

BFH02 6 ATC 30

BFH03 8 ATC 30

BFH01

37m

m

80mm

27m

m

64mm

Ø 5mm

BFH02

100mm

37m

m85mm

Ø 5mm

27m

m

BFH03

120mm

37m

m

104mm

Ø 5mm

27m

m

Lateral Blade Fuse Holders - Side entry terminals

BFH04

43m

m

115mm

32m

m

102mm

Ø 4mm

Axial Blade Fuse Holders - Bottom entry

terminals

BFH04 has 2 x M5 nuts moulded to

case for through-wall mounting

168

Circuit Protection

Glass (3AG) Fuse Holders - Panel MountPart No. Current Rating (A)

ZC207 15

ZC208 16

Glass (3AG) Fuse Holders - InlinePart No. Current Rating (A) AWG Wire Size (mm2) Wire Length (mm)

ZC210A-LD 20 14 2 160

ZC210A 35 10 5.2 160

ZC211 30 Water resistant, rubber

HFBZC210AZC210A-LD

ZC207 HTB-28I

Blade fuses sold separately

Blade Fuse PanelPart No. Seats Fuse Type Current Rating (A)

BFH108 8 ATC 25 (each)

This is a Bussmann product.

85m

m

27m

m

111mm

31mm

20m

m

6.3mm

169

Circuit Protection

• Provides an additional protected circuit without splicing or soldering.

• Easy & safe installation.

• Seamless crimp connector on fly lead.

• Models suiting standard or mini blade fuses.

Blade Fuse Tap

Current Rating : 10A per circuitCable Size : 4mm/1.84mm2

Cable Length : 140mm

Blade Fuse TapPart No. Fuse Type

BFH10 ATC

BFH11 Mini

BFH10

BFH11

BFH11

BFH10

29m

m

164mm

24mm

5mm0.5mm7mm

13mm

10m

m

34mm

3.8mm

10mm

8mm 24

mm

7mm

0.5mm

166mm

170

Circuit Protection

•Designedtoacceptupto2Micro280seriesrelays,4minibladefuses/circuitbreakersoracombinationofbothrelays&fuses/circuitbreakers.

•Compactsize.

•Easymounting.

•Eliminatesexcesswiring.

•HighqualityPackard™terminals.

•Clearpolycarbonatecoverprovidesprotection&easyvisualinspection.

•Environmentallysealed-IP68.

MiniE

lectrica

lCen

tres

Current Rating : 120Amax.Cover : PolycarbonateBody : ThermoplasticSeal : SiliconRubberTerminal : TinnedBrassBracket : ZincPlatedSteelIngress Protection : IP66Operating Temperature : -40°Cto125°C

Mini Electrical Centre - Kits Kitscontain:1xMiniElectricalCentreBody1xMiniElectricalCentreCover1xMountingBracket8xTerminalSealssuit0.8-1mm²cable(15324982)8xTerminalssuit0.8-1mm²cable(12077411L)

PartNo. Cover

BFH08 LowProfile

BFH09 HighProfile

BFH08

BFH09

BFH08

BFH08

BFH09

Shownwithvariousrelaysandfuses

LowProfile

HighProfile

75m

m

67m

m

60mm

26m

m

36m

m40mm

50m

m

42m

m48mmØ 6mm

171

Circuit Protection

AccessoriesPart No. Description Cable Size (mm²) Colour Pack Qty

12077411L Terminal 0.8 - 1.0 — 100

15324982 Terminal Seal 0.8 - 1.0 Green 100

12129493L Terminal 1.0 - 2.0 — 100

15324980 Terminal Seal 1.0 - 2.0 Grey 100

12010300 Blanking Seal — Green 100

Terminals and Seals are products of Packard™.

1532498212077411L

15324980 1201030012129493L

Mini Electrical Centres are compatible with :• IONNIC Micro 280 Series Relays - page 125.

• Bussmann 233 Series Mini Blade Circuit Breakers - page 165.

• Mini Blade Fuses.

High Profile model required if using relays or circuit breakers.

172

Circuit Protection

PID41

• Plug & play connection.

• Multiple configurations.

• Industry standard connector.

• Pin connection diagrams are clearly labeled on housing.

Dio

de C

onne

ctor

s

Body : Thermoplastic PolymerConnector : PolyamideTerminal Size : 6.3mmMax. Average Rectified Current : 3AOperating Temperature : -65°C to 150°C

Diode ConnectorsPart No. Pin Connection Max. Reverse Voltage

PID6A 600

PID41 400

PID42 400

PID42 49m

m

22mm

20m

m

25mm

49m

m

22mm

20m

m

25mm

PID42

PID6A

10mm

22m

m

13mm

44m

m

PID6A

173

Circuit Protection

Housing : PolymerCM3504 Metal, electrically isolated

DiodesPart No. Nominal Zener

VoltageMax. Reverse

VoltageMax. Forward

Current (A)Max. RMS

Input VoltageMax. DC

Blocking VoltagePack Qty

ZSD6A4* 120 — 6 200 — 5

IN4004 — 400 1 280 400 5

IN5408 — 1000 3 700 1000 5

CM3504 — 400 35 280 400 1

*Zener diode.

ZSD6A4

CM3504

• High current capability.

• Low leakage current.

• Flame retardant epoxy.

• High surge capability.

• CM3504 features epoxy filled metal housing.

IN4004 IN5408

Band denotes cathode end

ZSD6A4

28mm

12m

m

Ø 5mm

6.3mm

28m

m11

mm

CM3504

Epoxy filled, metal heatsink

housing

Diodes

174

Circuit Protection

• Power distribution protection.

• High current ratings.

• Compact size.

• Secure bolt-in connection.

• AMI & AMG series colour-coded to current rating.

• AMI & ANL series with windows provide blown fuse indication.

• Ideal for use in mining and emergency service vehicles, battery chargers and inverters.

Bol

t-in

Fus

es

Voltage Rating : AMI, AMG 32VANL 80V

Terminal : AMI Tin-plated BrassAMG CopperANL Silver-plated Copper

Operating Temperature : -40°C to 125°C

AMI SeriesPart No. Current Rating (A) Colour

AMI30 30 Orange

AMI40 40 Green

AMI50 50 Red

AMI60 60 Yellow

AMI70 70 Brown

AMI80 80 White

AMI100 100 Blue

AMI125 125 Pink

AMI100

AMG125

ANL500

AMI100

AMI50

30mm

8mm

Ø 5mm

40mm

12m

m

175

Circuit Protection

ANL SeriesPart No. Current Rating (A) Colour

ANL500 500 Brown

ANL675 675 Brown

AMG SeriesPart No. Current Rating (A) Housing Colour Text Colour

AMG040 40 Black White


AMG080 80 Red White

AMG100 100 Black Yellow

AMG125 125 Black Green

AMG150 150 Black Orange


AMG200 200 Black Blue

AMG225 225 Black Brown

AMG250 250 Black Pink

AMG300 300 Grey Black

AMG500 500 Brown White

AMG125

AMG300

ANL500

51mm

69mm 10m

m

19m

m

Ø 8mm

8.5m

m

63mm

36mm

81mm

19m

m

22m

m10

mm

176

Circuit Protection

• Used for primary branch fusing.

• Models to suit AMI, AMG & ANL fuses.

• Ideal for mining, agriculture, bus, truck, marine and specialty vehicle applications.

Bol

t-in

Fus

e H

olde

rs

Base : ThermoplasticCover : AMGFH1 TPE Rubber

LMG EPDM RubberTerminal : Plated SteelOperating Temperature : -40°C to 85°C

LMG3-1-001

ANLFH1

AMGFH1

AMGFH2

Inline/Panel MountPart No. Fuse Type

AMGFH2 AMG

Fuses not included.

51mm

40mm

123mm 24m

m

Ø 8mm

Shown with fuse

177

Circuit Protection

Surface MountPart No. Fuse Type

AMIFH AMI

AMGFH1 AMG

ANLFH1 ANL

AMIFH is not a Bussmann product.

Fuses not included.

AMIFH

ANLFH1

AMGFH1

25m

m

38m

m

100mm

51mm

46m

m

124mm

Ø 8mm

32mm

Ø 4.5mm59mm39

mm

27m

m23

mm

72mm

25mm

24m

m40

mm

61mm

86mm

Ø 8mm

Shown with fuse

Shown with fuse

Shown with fuse

178

Circuit Protection

Surface Mount - BussedPart No. Fuse Type

LMG2-1-001 2 x AMG

LMG3-1-001 3 x AMG

LMG5-1-001 5 x AMG

One input connection to power all fuses.

Fuses not included.

LMG2-1-001 LMG3-1-001

LMG3-1-001

LMG5-1-001

LMG5-1-001

Shown with fuses

20m

m

91m

m

51m

m

25mm

42m

m

91mm

Ø 8mm

20m

m

91m

m

51m

m

25mm

42m

m

115mm

Ø 8mm

20m

m

91m

m

51m

m

42m

m

165mm

Ø 8mm25mm 20mm

179

Circuit Protection

Modular Fuse H

older

Modular Fuse HolderPart No. Description

LMI-F-M Fuse Module

LMI-I-M Input Module

B109-7046-2 Buss bar - Suiting 1 fuse and 1 input module

B109-7046-3 Buss bar - Suiting 2 fuses and 1 input module





Custom Build Your Fuse HolderFor bussed configurations, a maximum of 6 Fuse Modules, 1 Input Module & 1 Buss bar is required, (7 modules in total).

E.g. for a bussed 5 fuse configuration the following is required:

- 5 x Fuse Modules (LMI-F-M), - 1 x Input Module (LMI-I-M), - 1 x Buss bar (B109-7046-6).

• Modular componentry - each Fuse/Input Module easily and security clips into the next.

• Flexible to user requirements.

• Accepts industry standard bolt-in AMI fuses.

• Up to 6 Fuse Modules can be bussed.

• Independent covers on each module.

• Can be used as a single fuse holder.

• Ideal for mining, construction, agriculture, bus, truck, marine and specialty vehicle applications.

Housing : ThermoplasticCover : EPDM/SantopreneStuds : Input Module M8 Stainless Steel

Fuse Module M5 Stainless SteelFuse Type : AMIMax. Current Rating : 400A ContinuousOperating Temperature : -40°C to 85°C

31m

m

25mm

79m

m

79mm

69m

m

182mm

69mm

22m

m

2 Fuse Modules, 1 Input Module configuration

Shown with fuses mounted

180

Index

Part No. Page

0

0460-202-1631 390462-201-1631 39

1

103349 3911-51118 121

12010300 12512010300 171

12015870L 6812015870L 6812033997L 12812065685 128

12066614L 12812077411L 12512077411L 17112129493L 12512129493L 171

1315-200 1371504/12C 1391504/24C 139

15-132 13815-133 13815-141 13815-269 13815-323 138

15324980 12515324980 17115324982 12515324982 171

15-326 13815-3F 138

160927-4 63160927-4 83160927-4 83160927-4 124160927-4 133

2

2003/12V 1392003/24V 139

220S20 292370/12V 1392370/24V 13924063-08 138281197-2 124

4

444000 75444001 75444002 75444003 75444004 75444005 75444006 75444007 75444008 75444009 75444010 75444011 75444012 75444013 75444014 75444015 75444016 75444017 75444018 75444019 76444020 76444021 76444022 76444023 76444024 76

Part No. Page

444025 76444026 77444027 77444028 77444029 77444030 77444031 77444032 77444033 81444034 81444035 81444036 81444037 81444038 81444039 81444040 81444041 81444042 81444043 81444044 81444045 79444046 79444047 79444048 79444049 79444050 78444051 78444052 78444053 78444054 78444055 78444056 78444057 78444058 78444059 78444060 78444061 78444062 78444063 78444064 78444065 78444066 78444067 78444068 78444069 78444070 78444071 78444072 78444073 78444074 78444075 80444076 80444077 80444078 80444079 80444080 80444081 80444082 80444083 80444084 80444085 77444086 77444087 77444088 77444089 77444090 79444091 79444092 79444093 79444094 79444095 77444096 77444097 77444098 77444099 77444100 80444101 80

Part No. Page

444102 80444103 80444104 80444105 76444106 76444107 76444108 76444109 76444110 76444111 76444112 80444113 80444114 80444115 80444116 80444127 75444128 75444129 75444130 75444131 75444137 77444138 77444139 77444140 77444141 77444142 77444143 77444144 77444145 77444146 79444147 79444148 79444149 79444150 79444151 79444152 79444153 79444154 79444155 79444160 75444161 75444162 75444163 75444164 75444165 75444166 75444167 75444168 75444169 75444170 75444171 75444172 75444173 75444174 75444175 75444176 75444177 75444178 75444179 75444180 75444181 76444182 76444183 76444184 76444185 76444186 76444187 76444190 82444191 82444192 82444193 82444194 82444195 82444197 76444198 76444199 76444200 76

Part No. Page

444201 76444202 77444203 77444204 77444205 77444206 77444207 77444208 77444209 80444210 80444211 78444212 78444213 78444214 78444215 78444216 78444217 78444218 82444219 82

444219-12V 82444220 82444233 76444234 76444235 76444236 76444237 76444238 76444239 76444240 77444241 77444242 77444243 77444244 77444245 77444246 77444247 82444262 82444263 82444264 77444265 77444266 77444267 77444268 77444269 77444270 77444271 81444272 81444273 81444274 81444275 81444276 81444277 81444278 82444286 78444287 78444288 78444289 78444290 78

47000 13347000/10 133

47001 13347001/10 133

47002 12447002/10 124

47003 12447003/10 124

47004 13347005/1 135

47006 136

5

55021-07 6255065-02 62

5582-10 62

Part No. Page

6

605001BL2 73611502 83611503 83613328 83627081 83627082 83633500 83633501 83633502 83633503 83689790 83694801 83694802 83695502 83695902 83696273 83696289 83696710 83696956 83

7

75903 975904-03 14

75907 975910B 975912B 975920 8

75920-01B 8777000 75777003 75777004 75777005 75777006 75777007 75777010 75777011 75777012 75777015 75777016 75777017 75777018 75777019 76777022 76777023 76777024 76777025 76777026 77777029 77777030 77777031 77777032 77777033 81777036 81777037 81777038 81777039 81777040 81777043 81777044 81777045 79777048 79777049 79777050 78777053 78777054 78777055 78777058 78777059 78777060 78777063 78777064 78777065 78777068 78777069 78

181

Index

Part No. Page

777070 78777073 78777074 78777075 80777078 80777079 80777080 80777083 80777084 80777085 77777088 77777089 77777090 79777093 79777094 79777095 77777098 77777099 77777100 80777103 80777104 80777105 76777108 76777109 76777110 76777111 76777112 80777115 80777116 80777117 80777120 80777121 80777127 75777130 75777131 75777137 77777138 77777139 77777142 77777143 77777144 77777145 77777146 79777149 79777150 79777151 79777154 79777155 79777160 75777163 75777164 75777167 75777170 75777171 75777174 75777177 75777178 75777181 76777184 76777185 76777197 76777200 76777201 76777202 77777205 77777206 77777209 80777210 80777211 78777214 78777215 78777216 78777217 78777233 76777236 76777237 76777240 77

Part No. Page

777243 77777244 77777245 77777246 77777264 77777267 77777268 77777271 81777274 81777275 81777276 81777277 81777279 81777286 78777289 78777290 78777800 75777801 75777802 75777803 75777804 76777805 76777810 81777811 81777814 77777815 77777816 79777817 79777818 78777819 78777820 79777821 79777822 78777823 78777824 78777825 78777826 78777827 78777828 78777829 78777830 79777831 79777832 80777833 80777834 79777835 79777836 80777837 80777838 80777839 80777840 80777841 80782318 106782480 105782594 106783289 106783303 105783304 105783305 105783306 104783311 105783316 106783624 106783678 105784400 104784422 108784428 105784429 107784468 107784496 106784719 104784738 105784739 106784762 108784768 105784780 109784781 105

Part No. Page

784782 105784799 105784800 105785102 105785103 107785116 104785117 104785145 109785148 107785181 105785182 105785188 105785341 108785361 110785377 109785417 106785424 109786136 104786186 108786196 108786222 108786381 108786398 109786400 105786406 105786408 104786409 104786414 105786415 104786416 104786417 105786422 106786614 106786635 108786718 104786799 105787007 104787008 105787010 104787029 108787035 107787088 108787102 105787130 110787144 108787166 109787183 107787184 107787185 110787186 109787187 105787206 108787208 108787224 107787225 106787226 108787229 108787327 108787795 109787890 107787898 107787917 109787964 106787965 107787967 109787969 106787977 106787979 109787980 108787982 106787984 109787985 108787987 106788008 107788012 109788014 109788016 108

Part No. Page

788020 105788034 109788036 110788038 109788040 106788042 104788043 107788044 107788046 110788049 105788056 104788057 108788060 105788062 108788067 109788068 109788069 109788070 109788071 104788074 105788075 109788076 106788077 107788078 107788084 106788087 105788088 105788089 105788090 105788094 106788095 104788096 109788097 104788102 107788108 106788110 110788111 105788115 109788117 108788122 110788124 109788126 109788128 106788130 107788131 109788135 105788136 105788137 105788138 106788142 105788143 106788157 109788175 105788189 109788193 107788213 105788216 107788218 109788220 109788222 109788224 109788226 109788228 106788230 109788231 105788233 105788234 105788297 107788298 108788299 110788302 107788303 104788304 107788305 107788306 107788307 106788310 105

Part No. Page

788311 109788312 104788313 107788314 108788315 109788316 109788317 106788318 108788319 107788320 109788321 107788322 105788323 106788324 106788325 107788326 108788327 108788328 107788329 107788330 109788331 106788332 110788333 106788334 105788335 105788336 105788337 106788338 106788339 108788340 108788341 108788342 109788343 108788394 105788396 106788398 104788400 104788401 104788402 104788409 104788435 106788548 104788549 106788550 105788551 106788570 107788571 107788572 107788573 105788574 108788575 106788576 105788577 104788578 107788581 105788582 108788583 105788584 105788585 105788586 105788587 106788621 105788622 105788623 110788624 108788625 106788626 104788627 104788628 105788682 108788687 109788688 105788708 106788709 107788710 104788711 105788712 105

182

Index

Part No. Page

788713 108788714 109788715 105788716 106788717 107788718 104788719 105

8

8015002 508497K1 63891154 93891508 88891628 94891691 88891731 94891732 101891733 88891844 92891879 85891978 85891994 90892022 87892026 89892031 93892032 100892095 96892119 86892180 91892317 89892318 89892348 86892368 94892371 94892373 86892411 88892477 98892480 85892481 91892487 90892518 91892519 88892520 101892521 88892522 92892575 90892582 96892592 93892593 88892594 87892601 90892637 97892671 89892688 97892703 97892704 84892716 88892765 94892766 88892776 84892787 84892850 90892851 96892852 96892854 101892855 101892856 88892857 89892858 89892859 89892860 86892870 85892874 97892875 98892876 86892877 98

Part No. Page

892878 92892879 101892880 90892881 89892882 89892889 85892896 85892897 98892898 87892899 90892900 99892901 91892902 91892903 91892904 90892905 97892906 96892910 98892911 94892912 94892914 90892916 86892917 90892919 100892989 96892995 97892996 100893040 100893042 100893043 89893044 101893045 89893050 96893051 96893057 88893063 84893064 100893065 88893066 89893067 86893068 86893070 85893071 89893194 93893278 98893279 87893280 91893281 93893282 99893283 94893284 99893289 86893290 91893292 101893293 93893295 93893296 93893297 93893301 93893302 99893303 85893304 85893305 85893306 84893307 87893308 86893309 100893310 88893311 86893312 101893313 91893314 94893315 85893316 87893317 87893318 87893319 99

Part No. Page

893320 99893321 99893322 99893323 99893324 99893327 100893329 100893345 94893346 99893355 92893400 90893401 93893402 93893403 93893404 93893405 93893406 90893407 96893408 96893409 90893410 96893411 96893412 90893413 96893414 96893415 90893416 96893417 96893418 90893419 96893420 96893421 90893422 97893424 97893425 92893435 99893437 96893438 96893439 96893440 96893441 96893442 96893443 96893444 90893445 91893446 99893447 99893496 92893594 93893606 87893616 100893618 90893619 100893620 97893621 98893622 97893624 90893625 88893627 100893628 100893629 85893631 85893632 91893633 88893634 89893635 100893639 101893641 91893642 92893644 100893664 97893665 94893666 91893676 93893678 85893772 94893773 94

Part No. Page

893774 92894400 84894401 85894402 89894403 89894404 89894405 91894406 89894407 90894408 86894409 88894410 88894411 97894412 97894413 101894414 93894415 95894416 86894417 92894418 101894419 101894420 92894421 100894422 92894423 87894424 89894425 91894426 88894427 101894428 85894429 92894430 94894431 90894432 91894433 85894434 101894435 89894436 91894437 93894438 87894439 98894440 93894441 95894442 95894443 89894444 95894445 95894446 97894447 92894448 95894449 92894450 92894451 88894452 98894453 98894454 98894455 88894456 93894457 98894458 87894459 98894460 94894461 94894462 87894463 91894464 86894465 87894466 87894467 101894468 91894469 91894470 87894472 88894473 88894474 85894475 85894476 92

Part No. Page

894477 90894478 94894479 86894480 86894482 92894483 88894485 85894486 87894487 99894488 99894490 100894491 90894492 93894493 85894494 99894495 94894496 87894497 94894498 94894499 92894500 100894594 93894645 84894646 84894647 94894648 92894649 94894650 94894665 86894700 87894702 87894703 84894704 101894705 85894706 84894707 93894708 85894709 94894710 96894711 97894712 89894713 100894714 85894715 86894716 91894719 84894720 84894721 85894729 92894730 101894731 94894733 92894734 92894735 89894736 89894737 94894738 85894739 86894740 89894741 100894742 86894746 85894747 89894748 89894749 85894751 86894752 92894753 90894754 92894755 96894756 91894757 97894758 97894759 97894760 91894761 93894762 95

183

Index

Part No. Page

894763 84894764 91894765 101894766 101894767 85894768 85894769 84894770 85894773 92894775 94894776 89894777 88894778 90894779 85894780 100894781 86894782 85894783 89894784 89894785 89894786 89894787 85894788 85894789 94894790 94894791 94894792 94894793 100894794 88894795 87894796 86894797 91894798 85894799 85894800 85895100 86895101 86895102 85895103 91895104 94895105 85895106 85895107 84895108 87895109 84895110 93895111 92895112 84895113 86895114 97895115 95895116 84895117 84895118 84895119 92895120 92895121 93895122 98895123 98895124 98895125 98895126 98895127 87895128 98895129 94895130 98895131 98895132 87895133 86895134 94895135 87895136 95895137 87895138 87895139 87895140 87895141 87

Part No. Page

895142 87895143 85895144 95895145 98895146 86895147 90895148 93895149 88895150 98895151 100895152 91895153 95895154 93895155 89895157 94895158 93895159 87895160 94895161 90895162 96895163 101895164 93895165 98895166 98895167 98895175 89895176 100895177 89895180 85895181 85895182 85895183 92895184 96895185 89895186 100895188 86895189 101895190 94895191 86895192 87895193 92895194 93895195 85895196 94895197 92895198 100895199 93895200 94895331 100895332 92895333 93895334 101895335 101895336 103895337 100895338 95895339 95895340 95895341 93895342 88895344 86895345 96895346 96895347 90895348 89895349 89895350 94895351 94895352 92895354 95895355 95895356 95895357 95895358 95895359 101895360 95895361 99

Part No. Page

895362 87895363 87895364 87895365 85895366 95895367 86895368 99895369 99895370 99895371 100895372 98895373 85895374 86895375 99895376 99895377 99895400 94895401 85895402 85895403 93895404 93895405 97895406 97895407 97895408 97895409 97895410 91895413 88895417 86895418 85895419 92895420 101895421 95895422 90895423 90895424 100895425 94895426 85895427 88895428 97895429 91895430 90895431 95895432 91895433 85895434 91895435 90895436 91895437 87895438 97895439 86895440 88895441 94895442 94895443 91895489 97895494 93895495 98895496 100895497 100895498 100895499 100895501 100895549 98895620 84

895620-CE 101895620-F 101

895620-RM 102895701 86895847 85895851 95895852 95895853 92895965 86895967 95895969 100895971 101

Part No. Page

896064 94896090 99896091 98896092 97896093 99896100 84896101 87896102 101896103 93896104 97896105 100896106 100896107 101896108 95896109 84896110 86896111 88896112 94896113 93896114 92896115 101896116 88896117 86896118 91896119 97896120 86896121 86896122 95896123 86896124 99896125 99896126 99896127 99896128 99896129 88896130 88896131 88896132 88896133 88896134 85896136 84896137 85896138 100896139 87896140 87896141 92896142 91896144 93896146 85896147 101896148 85896149 91896150 91896151 85896152 95896153 100896154 98896155 98896156 96896157 96896158 90896159 90896160 98896161 99896162 100896163 88896164 88896165 88896166 88896168 89896169 85896170 86896171 93896172 87896173 92896174 94896175 85

Part No. Page

896176 94896178 95896179 100896180 86896181 88896182 91896183 88896184 86896185 100896186 95896187 100896188 100896189 85896190 87896191 86896192 85896194 95896195 87896196 94896197 96896198 91896199 88896200 88896201 89896202 97896203 98896204 98896205 98896218 88896219 88896220 88896222 94896226 101896236 89896238 94896296 94896298 94896301 94896303 85896305 84896307 84896309 92896311 93896312 85896313 85896320 84

896320-CBL 102896320-CE 101

896320-CE-1 101896320-CH 102

896320-CRUISE 102896320-CRUISE-1 102

896320-LOW 102896320-LOW-1 102

896320-MC 102896320-TBL 102896320-VBL 102

896336 85896338 92896340 101896378 88896381 93896388 87896390 87896391 92896392 89896393 94896394 84896395 86896396 89896397 100896398 100896400 85896401 84896402 86896403 91896404 85

184

Index

Part No. Page

896405 88896406 86896407 86896408 84896409 84896410 86896411 87896412 89896413 89896414 85896416 84896417 85896418 86896420 88896422 87896424 85896426 86896463 94896469 96896470 89896471 88896472 85896473 85896484 85896600 85896601 85896602 92896603 84896604 87896605 89896606 88896609 85896610 84896611 84896612 87896613 94896614 86896615 84

896615-240V 102896615-AS 102

896615-ATBO/RIDE 102896615-C1 102896615-CE 102

896615-LMIO/RIDE 102896615-LO 102

896615-LW 102896615-LW-1 102896615-MMU 102

896615-MU 102896615-PE 102

896615-PLR 102896615-PLR-1 103

896615-PTO 102896615-PU 102896615-SE 101

896615-SE-1 101896615-SU 102896615-WL 102

896616 89896619 85896620 84896621 85896622 86896623 88896624 89896625 84896626 85896627 84896628 86896629 85896630 87896631 86896632 86896633 87896634 95896635 95896636 86

Part No. Page

896637 86896638 86896639 85896640 85896641 85896642 87896645 87896646 87896647 84896648 85896649 85896650 84

896650-AH 102896650-BL 102896650-HL 102896650-HP 102896650-NP 102896650-OK 102896650-SB 102

896651 85896652 93896653 96896654 85896655 85896718 84896791 88896799 85896801 84896802 88896803 88897000 96897001 97897002 99897003 94897005 93897006 103897007 84897008 85897009 87897010 84897011 91897012 100897013 99897014 92897015 95897016 94897017 101897027 95897031 89897032 89897033 88897034 88897035 92897036 103897037 91897038 88897039 93897040 93897041 89897042 90897043 95897044 95897045 102897046 103897047 93897048 93897049 89897050 91897051 93897052 97897053 99897054 96897055 101897056 91897057 91897058 97897059 95

Part No. Page

897060 95897061 93897062 86897063 92

9

900 15290030 145

905 152925575-2 83

9579 148

A

AMC5 121AMG040 175AMG060 175AMG080 175AMG100 175AMG125 175AMG150 175AMG175 175AMG200 175AMG225 175AMG250 175AMG300 175AMG500 175AMGFH1 177AMGFH2 176AMI100 174AMI125 174AMI30 174AMI40 174AMI50 174AMI60 174AMI70 174AMI80 174AMIFH 37AMIFH 177

ANL500 175ANL675 175ANLFH1 177

B

B109-7046-2 179B109-7046-3 179B109-7046-4 179B109-7046-5 179B109-7046-6 179B109-7046-7 179

B657 47B657 50

BA16DS-AMB 142BA16DS-BLU 142BA16DS-GRN 142BA16DS-RED 50BA16DS-RED 142

BA-j164 30BA-j174 30BA-j184 30BA-j194 30

BA-Z11 30BA-Z21 30

BES-124/ST-1 49BES-124/ST-2 49BES-124/ST-4 49BES-925/ST-1 48BES-925/ST-3 48BES-925/ST-4 48BES-925/ST-5 48

BES-X104 49BES-X105 49

BFH01 167BFH02 167BFH03 167

Part No. Page

BFH04 167BFH05 167BFH06 167BFH08 170BFH09 125BFH09 170BFH10 169

BFH108 168BFH11 169BFH14 166BFH15 166BFH16 166BFH17 166

BMM-013 39BMM-014 39

BMS-05 12BMS-05BKT 13

BMS-05K 13BMS-05L 11BMS-06 16

BMS-06K 16BMS-07 12BMS-08 16BMS-09 15BMS-10 14BMS-12 12

BMS-12BKT 13BMS-12K 13BMS-12L 11BMS-14 17BMS-15 15BMS-16 16BMS17 9BMS-18 10

BMS-18R 10BMS-18Y 10BMS-1R 13BMS-1Y 13BMS-20 8BMS-2R 13BMS-2Y 13BMS-32 17BMS-34 17BMS-3R 10BMS-3Y 10BMS-ES 24

C

C936 145C936/D1 145

C936/K 145CB121-10 158

CB121-10M 158CB121-15 158

CB121-15M 158CB121-20 158

CB121-20M 158CB121-25 158

CB121-25M 158CB121-30 158

CB121-30M 158CB121-40 158

CB121-40M 158CB121-50 158

CB121-50M 158CB121-8 158

CB121BOOT-BLK 158CB121BOOT-RED 158

CB174-10 159CB174-15 159CB174-30 159

CB184F-100 161CB184F-120 161CB184F-150 161CB184F-30 161CB184F-40 161

Part No. Page

CB184F-50 161CB184F-60 161CB184F-70 161CB184F-80 161

CB184P-100 161CB184P-120 161CB184P-60 161CB184P-80 161

CB185F-100 161CB185F-120 161CB185F-150 161CB185F-30 161CB185F-40 161CB185F-50 161CB185F-60 161CB185F-70 161CB185F-80 161

CB187F-100 162CB187F-120 162CB187F-150 162CB187F-30 162CB187F-40 162CB187F-50 162CB187F-60 162CB187F-70 162CB187F-80 162

CB192-20M 164CB192-30M 164

CB227-10 165CB227-15 165CB227-20 165CB227-25 165CB227-30 165

CB227-5 165CB227-7.5 165CB233-10 165CB233-15 165CB233-20 165CB233-25 165CB233-30 165

CB233-5 165CB233-7.5 165CB255-10 162CB255-15 162CB255-20 162CB255-25 162CB255-30 162CB255-35 162CB255-40 162CB255-50 162CBW31-10 59CBW31-10 163CBW31-15 59CBW31-15 163CBW31-20 59CBW31-20 163

CBW31-5 59CBW31-5 163

CDM03 159CDM05 159CDM10 159CDM15 159CDM20 159CDM30 159CDM40 159CDM60 159CG16SR 151

CHS1 32CHS2 32CHS3 32CHS4 32CHS5 32CHS6 32

CM3504 173CST500 49CST515 49CTR-M 48

185

Index

Part No. Page

D

D2179-53CP 33DET16 39

DET-20 37DET-RT 37DET-RT 39

DT04-3P 39DT04-3P-P007 39

DT06-3S 39

E

ESM0013 37ESM2013 37ESM9001 37

F

FP 151FP2 151FP3 151

G

G101 73G102 73G402 73G403 72G404 72

H

HC1 151HDT-48-00 37HDT-48-00 39

I

IGS-01 148IGS-02 149

IGS-02/BooT 149IGS-02/kEy 149

IGS-03 147IGS-04 148IGS-05 148IGS-07 149

IGS-07/kEy 149IGS-08 148

IN4004 173IN5408 173

IRoS 42IRoS-T 43

IRoS-T-USB 43IT10451 47IT10452 47IT11450 47IT11451 47IT11452 47

L

L16-RA 144L16-RB 144L16-RG 144L16-RR 144L19-RA 144L19-RB 144L19-RG 144L19-RR 144L22-RA 144L22-RB 144L22-RG 144L22-RR 144

LMG2-1-001 178LMG3-1-001 178LMG5-1-001 178

Part No. Page

LMI-F-M 179LMI-I-M 179

LR01 143LS11003-01 13LS11003-02 13LS11004-01 10LS11004-02 10

M

MS-FR03 21MS-FR07 21MS-HB01 46MS-HL03 21MS-HL04 21MS-HL05 21MS-HL07 21MS-HL08 21MS-HL09 21MS-LC03 21MS-LC04 21MS-LC05 21MS-LC07 21MS-LC08 21MS-LC09 21

MS-LoP-12V 45MS-LoR-12V 45

MS-LoR-12V-kIT 45MSU-04 23MSU-05 23MSU-08 23MSU-09 23MTS101 55MTS102 55MTS111 55MTS301 55MTS302 55MTS401 55MTS402 55MTS403 54MTS404 54MTS501 55MTS508 54

P

P12-CA 143P12-CB 143P12-CG 143P12-CR 143

P141230 129P141270 134

P141275HD 135P142415 129P142450 134

P142450HD 135P1424R 127P1512R 127

P1512RWP 128P1512RWP-kIT 128

P1524R 127P1524RWP 128

P1524RWP-kIT 128P19-CA 143P19-CB 143P19-CG 143P19-CR 143P19-RA 143P19-RB 143P19-RG 143P19-RR 143

P23 63P251270 134P2512R 127

P2512RWP 128P2512RWP-kIT 128

P252450 134

Part No. Page

P2524R 127P2524RWP 128

P2524RWP-kIT 128P3512R 127

P4512 136P4524 136

PB1412RHD 135PB1412RMC 125PB1424RHD 135PB1424RMC 125

PB1512R 129PB1524R 129PB2512R 129PB2524R 129

PCS-01 39PCS-02 39

PE14-10N 126PE14-10P 126PE14-25N 126PE14-25P 126

PID41 172PID42 172PID6A 172PL109 142PL110 142PL111 142PL112 142PL393 142PL394 142PL403 142

PM1412R 124PM1424R 124PM2512R 124PM2524R 124

PPS-01 146PPS-02 146PPS-03 146

PR12V200 135PR24V100 135

PRBC 133PS3-10 153PS3-15 153PS3-20 153PS3-30 153

PS3-4 153PS3-40 153PS3-50 153PS3-60 153

PS3-BooT 153PT40-205 130PT40-405 130

R

R001 68R002 68

R1000-TF4 41R1000-TR4 41

R101 68R101-24RR-xx 68

R102 68R102-12GG-xx 68R102-12RR-xx 68R102-24GG-xx 68R102-24RR-xx 68

R1500-R12 41R1500-R24 41R15-R12-F 40R15-R12-P 40R15-R24-F 40R15-R24-P 40

R2-0 69R2-0G 69R2-0R 69

R2-0W 69R2-1 69R2-2 69

Part No. Page

R302 68R302-12RR-xx 68R302-24RR-xx 68

R402 67R402-12RR-xx 67R402-24RR-xx 67

R403 67R403-12A-xx 67R403-12G-xx 67

R403-12R-L 67R403-12R-xx 67R403-24A-xx 67R403-24G-xx 67R403-24R-xx 67

R404 67R404-12A-xx 67R404-12R-xx 67R404-24A-xx 67R404-24R-xx 67

R508 67R508-12R-xx 67R508-24R-xx 67

R509 67R511 67

R511-12R-xx 67RC013 151RC014 151RC022 151RC031 151RC032 151

RR12 71RR12A 71RR12B 71RR12G 71RR12R 71

S

S5503 159S5505 159S5510 159S5515 159S5520 159S5525 159S5530 159S5535 159

S55BooT 159SA0293-B 139

SA4049 139SBI-12 137SBI-24 137

SDLM105 160SDLM150 160SDLM50 160SDLM60 160SDLM80 160SSB100 18SSB102 18ST0574 63ST0575 63ST0576 63ST0577 63ST0578 63ST0579 63

ST325EF 58ST85 138ST88 138

SW15 117Sy2900-BLk 24Sy2900-RED 24Sy2960-BLk 24Sy2960-RED 24Sy2965-BLk 24Sy2965-RED 24Sy2968-BLk 24Sy2968-RED 24Sy2971-BLk 24

Part No. Page

Sy2971-RED 24Sy2975-BLk 24Sy2975-RED 24Sy2980-BLk 24Sy2980-RED 24

T

T129M 33T172 33

T176M 33T176P 33

T1P 33T2P 33T3P 33

TA88 33TB001-BLk 63

TB102E 61TB301E 61TB302E 61TB401E 61TB402E 61TB403E 60TB404E 60TB508E 60THS61 150THS62 150

THS822A 150TIM01 131TIM05 131TIM06 131

TJ34 33TM1300 115TM1301 115TM1303 116TM1305 115TM1306 115TM1307 115TM1308 114TM1309 114TM1401 116TM1701 115TM1702 115TM1703 116TM1704 116TM1705 115TM1743 116TMS01 28TMS02 28TMS03 28TMS04 28TMS05 28TMS06 28TMS08 28TMS10 29TMS11 29TMS12 29TMS13 29TMS14 29TMS15 29TMS16 29TMS17 29TMS18 29TMS21 29TMS23 29TMS24 29TMS25 29TMS26 29TMS27 29TMS28 29TMS29 29TMS30 29TMS31 28TMS32 28TMS39 28

TN01 33TN11 33

186

Index

Part No. Page

TS001-RED 63TS001-YEL 63

TS002 63TS02 146

TS101A 58TS101E 58TS102A 58TS102E 58TS301A 58TS301E 58TS302A 58TS302E 58TS401A 57TS401E 57TS402A 57TS402E 57TS403A 57TS403E 57TS404A 57TS404E 57TS501E 57TS502E 57TS508A 57TS509E 56TS510S 57

TSH 63TSH 73

TZ7120 119TZ7121 119TZ7141 119TZ7144 119TZ7166 119TZ7310 118TZ7311 118TZ7312 118TZ9204 120TZ9207 120TZ9208 120TZ9266 120

V

V101 68V101-24RR 68

V102 68V102-12GG 68V102-12RR 68V102-24GG 68V102-24RR 68

V16 144V302 68

V302-12RR 68V302-24RR 68

V402 67V402-12RR 67V402-24RR 67

V403 67V403-12A 67V403-12G 67V403-12R 67V403-24A 67V403-24G 67V403-24R 67

V404 67V404-12A 67V404-12R 67V404-24A 67V404-24R 67

V508 67V508-12R 67V508-24R 67

V509 67V511 67

V511-12R 67VCH 68

VCH-2 68VHP 68

Part No. Page

VME 68VMM 68VMS 68

VMS-3 68VRT 68

VS12 44VS24 44

W

W3P 39W3P-1939 39

W3S 39W3S-1939 39

WL-1 50WL-2 50WL-3 50WL-4 50

WL601LP 50WL601P 50

WL601PS1 50WSBFH 166

WSBFH-2 166

Z

ZC207 168ZC208 168

ZC210A 168ZC210A-LD 168

ZC211 168ZEN-L1111 29ZEN-L1121 29

ZSD6A4 173

General Information

SRC 2015 Version 3.0 - 04/2015

This reference manual supersedes all previous editions.

Auto Electrical Imports Pty. Ltd. reserves the right to change, or discontinue products or specifications without notice. All data and assistance is given as a general guide

only and the final decision on suitability and application must be with the customer.

Warranty Statement

Auto Electrical Imports Pty. Ltd. warrants the replacement only of products for a period of 12 months, unless otherwise stated, from date of purchase against

faulty workmanship and material components.

Disassembly or modification of products may void warranty.

Warranty claims may only be returned by prior arrangement.

For a full statement outlining our warranty visit www.ionnic.com/warranty-statement

Copyright

This publication is copyright. All rights reserved.

This publication may not be reproduced in full or in part by any means (electronic or mechanical) without the prior

written permission of Auto Electrical Imports Pty. Ltd.

ionnic and the ionnic mark are trademarks of IONNIC Pty Ltd., registered in Australia and other countries, used

under licence by Auto Electrical Imports Pty Ltd.

All other brand or product names are trademarks or registered trademarks of their respective owners.


SRC2015

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For details of your nearest reseller free call:

1800 724 690ionnic.com

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