SWIR Vision Systems Acuros CQD - VDMAVision+Syste… · SWIR Vision Systems Acuros TMCQD SWIR...

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SWIR Vision Systems Acuros TM CQD TM SWIR Cameras November 2018 SWIR VISION SYSTEM

Transcript of SWIR Vision Systems Acuros CQD - VDMAVision+Syste… · SWIR Vision Systems Acuros TMCQD SWIR...

SWIR Vision SystemsAcurosTM CQDTM

SWIR Cameras

November 2018

SWIR VISION SYSTEM

AcurosTM CQDTM films turn silicon ICs into infrared sensors

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▪ Very low cost materials & processing▪ Uses low cost off-the-shelf silicon as substrate ▪ Very high pixel density for highest resolution

CQDTM thin film coating on silicon ICsCQD film layer

Pixels

Encapsulant

Silicon

Introducing Quantum Dots for short-wave IR imaging!

Quantum dots are already commercialized for Flat Panel TVs

Now for the first time…

SWIR Vision Systems introduces Quantum Dots for SWIR cameras

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Silicon sensors rule the visible imaging world…

Low cost silicon sensor chips have become ubiquitous imaging devices

► Visible & ‘Near Infrared’ imaging

► Fabricated at very large scale

► Mature, high yield processing

► Billions of units sold globally

Mobile Electronics Industrial Inspection Security, SurveillanceConsumer Electronics

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SWIR users need to…

► See very small defects in industrial parts

► Inspect silicon wafers and solar cells

► See through plastics

► Detect moisture, chemicals

► Monitor objects in higher resolution

► Conduct hyperspectral imaging

► See through mist and smoke

Limitations with existing solutions:

► Silicon sensors stop working in the near-IR

► InGaAs technology has limited resolution

► InGaAs technology is expensive

…but new solutions are needed in short wave IR

The Acuros CQD camera overcomes these limits

The AcurosTM CQDTM quantum dot sensor

Acuros CQDTM Sensor

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▪ Higher resolution performance▪ Lower cost▪ Exportable without a license

AcurosTM CQDTM sensor product…

Introducing Acuros SWIR Cameras

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Three SWIR cameras built for specific imaging needs

AcurosTM VGA SWIR Camera

640 x 512 1280 x 1024 1920 x 1080

High value VGA Superior resolution Premium imagingMaximum Field-of-View

AcurosTM 1MP SWIR Camera AcurosTM HD SWIR Camera

AcurosTM CQDTM vs. InGaAs Technology

Quantum Efficiency

Spectrum

Resolution

Pixel Pitch

AcurosTM CQDTM InGaAs

400-1700nm

15%

640 x 5121280 x 10241920 x 1080

15mm

CostHigh Materials $

900-1700nm

65-80%

640 x 5121280 x 1024*

~2mm

Maturity New High

15mm

High Processing $

Low Materials $

Low Processing $

QD sensors: Low Temp ProcessingLow-$ CMOS substratesNo hybridizationNo crystal growth

Export Often ITAREAR-99

~12mm

*Difficult, Limited, Expensive

InGaAs Sensor

Hybridization, crystal growth

Future Limited

SWIR Applications and Challenges: A Primer | Features | Sep 2014 | EuroPhotonics – Jens Hashagen http://www.photonics.com/Article.aspx?AID=56646

Image Ref:

The AcurosTM CQDTM sensors

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AcurosTM CQDTM sensors

1920

2.07 MP

1080

AcurosTM HD

15mm pixel pitch

F-Mount

1280

1.31 MP

1024

AcurosTM 1MP

15mm pixel pitch

C-MountF-Mount

640

0.33 MP

512

AcurosTM VGA

15mm pixel pitch

C-Mount

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Acuros Physical Dimensions, Power Performance

6.1 cm6.1 cm9.9 cm

640 x 512 1280 x 1024 1920 x 1080

AcurosTM VGA AcurosTM 1MP AcurosTM HD

Physical Dimensions

Power Consumption

HWL

6.1 cm6.1 cm

12.9 cm

C FC F

6.1 cm6.1 cm9.9 cm

6.1 cm6.1 cm

12.9 cm

5.75 WTypical at 25C

5.75 WTypical at 25C

5.75 WTypical at 25C

Lens Mount

ThermoelectricCooler

Yes Yes Yes

Lens TypesUncoated, or MgF2 coated visible glass lenses

and SWIR-coated glass lenses

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Frame rates, integration time & global shutter

380 fps190 fps

95 fps45 fps

60 fps30 fps

10 bit

10 msec -30 msec

10 msec -30 msec

10 msec -30 msec

Max Frame Rate

Integration Time

Exposure ControlGlobal shutter

Global shutter

Global shutter

14 bit

640 x 512 1280 x 1024 1920 x 1080AcurosTM VGA AcurosTM 1MP AcurosTM HD

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Key operating specifications

Yes

> 99%

640 x 512 1280 x 1024 1920 x 1080AcurosTM VGA AcurosTM 1MP AcurosTM HD

External Trigger

Pixel Operability

Dynamic Range

Yes Yes

> 99% > 99%

> 2100:1 > 2100:1 > 2100:1

Non-UniformityCorrection

2-point correction. Firmware-based. User configurable

2 x 2 and 4 x 4 pixel arraysBinning

Array centered. Maximum frame rate scales with ROI

Windowing/Region of Interest

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Optional GiGE Vision or USB3 Vision Interfaces

Acuros Cameras come with a choice of GiGE Vision or USB3 Vision Interfaces

The Pleora SDK provides all of the tools required by developers to quickly and easily produce high performance video applications such as image analysis, compression, decompression, etc.

GiGE VisionInterface

USB3 VisionInterface

Acuros cameras are GenICam compliant

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Quantum Efficiency Total per pixel RMS noise

280 electrons at 30 msec at 25C

AcurosTM CQDTM sensor performance

Spectral Band: 400-1700 nm“Vis-SWIR Response”

Strong value proposition

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Cost Advantage

Afford more

Lowest$/Mpixel

Pixel Resolution

6.3X

See more

ExportAdvantaged

Export more globally

No LicenseRequired

Ref: AcurosTM CQDTM cameras compared to incumbent InGaAs cameras

Higher Image Resolution at Lower Cost

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Camera fabrication and business operations center

SWIR Vision Systems manufacturing and business offices are located in Research Triangle Park, NC, USA

Applications labBusiness officesSensor manufacturingCamera assembly & testing

SWIR Application: Food Sorting

Visible Camera AcurosTM SWIR Camera

*1250 nm long pass filter

10/26/2018

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Pharmaceutical Vial Imaging

10/26/2018

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SWIR Silicon Imaging Applications

Inspection of flip-chip devicesIdentify, detect front-to-back alignment marks Automated inspectionsVoid detection in bonded wafersVisualize, detect sub-surface cracksInspect buried features

High resolution SWIR Cameras are used for:

Silicon Inspection

SWIR Image: Passive bonded wafer

SWIR Image: Bonded wafers with 1550 nm band pass filter

Uncorrected SWIR ImagesVGA 640x512 camera

Imaging of bond seal rings for wafer level vacuum packaging

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Bonded Wafer Imaging with Acuros SWIR Camera

CMOS Visible Camera Image Acuros SWIR Camera Image

Detect bond voids in high resolution

Acuros VGA 640x512 cameraHalogen backlight

Two silicon wafers ‘bonded’ together Detection of voids at bond interface

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Silicon inspection

Imaging of Silicon Wafer Alignment marks looking through silicon wafer through 20X SWIR Microscope objective

10/26/2018

SWIR Application: Hot Glass Inspection

GlassBottlesat 400C

SWIR Imaging in Smoke Filled Environments

Visible Camera AcurosTM SWIR Camera

Drone Mounted SWIR Imaging

Visible Camera AcurosTM SWIR Camera

SWIR Imaging through Maritime Haze

AcurosTM SWIR Image enhances long rangevisibility due to reduced rain drop scattering

CMOS Visible Camera: Heavy rain over Pacific Coast Inlet obscuring 3km distant shoreline

Lens: 50 mm, F/1.4Integration Time: 10msUncorrected Raw Image

Long range imaging with SWIR camera

SWIR Visible

Contact:SWIR Vision SystemsResearch Triangle Park, NC, USA+1 919 248 0030 [email protected]