Sustainable production of cellulosic ethanol from ... · saving ethanol separation technology •...
Transcript of Sustainable production of cellulosic ethanol from ... · saving ethanol separation technology •...
Sustainable production of
cellulosic ethanol from
agricultural residues
Advanced Biofuels Leadership Conference 2012
April 3, 2012
Washington, D.C. – U.S.A.
Martin A. Mitchell
Business Development Manager, Americas
Süd-Chemie AG – A Clariant Group Company
®
Agenda
- Süd-Chemie Introduction
- Green Strategy of Süd-Chemie
- Technology and Development Status
- Cellulosic ethanol and beyond
®
Entry into pharmaceutical protection packaging
and water treatment business
Süd-Chemie: developing future-oriented products for more than 150 years
Founding of BAG (now Süd-Chemie AG) in
Heufeld; founding shareholder: Justus von Liebig
Bleaching earth and
bentonite products
1962: Start of catalyst business
Manufacturer of Cleantech products:
– Biocatalysts
– Exhaust gas purification catalysts
– Lithium ion battery materials
– CTL/GTL catalysts
1857:
1906:
1970: Production of foundry chemicals
based on bentonite
1857 1890 1930 1970 2010
Catalysts
Foundry chemicals
1996:
Fertiliser
Bleaching earth/bentonite
Süd-Chemie Worldwide
Sales: USD$1.8 billion Employees: 6,400
• Süd-Chemie AG is a worldwide operating company with over 80 sites on all continents and major
markets of the world
• With over 30 research facilities worldwide, Süd-Chemie commits major resources for research and
development for new innovative technologies
• All biotechnology activities are currently based in Germany (Munich and Straubing)
• Clariant (Basel, Swizerland) a top 50 world chemical company aquired Sud-Chemie in 1Q 2011
Rationale for Cellulosic Biofuels and Biorenewable Chemicals Market needs and limitation of fossil resources
The world is just at the beginning of a dramatic turn of the petroleum era!
Peak-oil predictions:
The green strategy of Süd-Chemie
• Renewable feedstocks are the basis for a bio-based economy
• Biocatalysis offers sustainable conversion to biofuels and bio-based chemicals
• Süd-Chemie’s technology know how for turn-key bioprocesses for bio-refineries
• Süd-Chemie is one of the few technology development companies in the industry with
process & enzyme development under one roof
The way to competitive cellulosic ethanol ®
Key Technology Features
• On-site integrated enzyme production
• Feedstock specific enzyme development
• C6 and C5 fermentation
• Energy saving ethanol separation
From one company the customer receives a
complete integrated process manufacturing
solution from pre-treatment to final product
World Class Screening Technology
>90% conversion of cellulose by proprietary enzymes
Own enzyme production and own enzyme optimization
Enzymes are optimized for specific reaction conditions and feedstock
Throughput of several 100,000 samples per day
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Utilities
Process integrated enzymes production are key for low production costs
Off-site, At-Site or Hub-solution:
Feedstock Ethanol Fermentation Product
Isolation
Cellulase
Production
Pretreatment Hydrolysis
Feedstock Ethanol Fermentation Product
Isolation
Cellulase
Production
Pretreatment Hydrolysis
Process integrated:
C- source
minerals, etc.
minerals, etc.
Handling, Storage?
Purification, Stabilization, Storage?
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• Higher yields with optimized enzymes
• Feedstock specific enzymes
• Optimized enzymes
• Lowest enzyme costs
• Process integrated enzyme production
• Independent from third party enzyme suppliers
Feedstock specific enzymes
Advantages:
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Cellulose
Hemi-
cellulose Lignin
Rest
50% higher product yield Cellulosic Ethanol
• Proprietary yeast developed by Süd-Chemie
• Simultaneous conversion of all sugars to ethanol
• One-Pot-Reaction, patented process
Energie
®
Biogas
Ethanol
C6 and C5 fermentation - conversion of all sugars
to ethanol
Low energy consumption in DSP
With the innovative Süd-Chemie separation process up to 50% of energy
can be saved in DSP.
• New ethanol separation process with
very low energy consumption.
• Based on Süd-Chemie technology
• Patented process and material
0%
20%
40%
60%
80%
100%
120%
Standard DSP 2G SC Technology SC Technology optimized
En
erg
y c
on
su
mp
tio
n
Challenges for Cellulosic Ethanol Production
Technology challenges
High process yields
Low operating costs
Low investment costs
Sustainable process
All sugars to ethanol
Feedstock specific reaction conditions
Feedstock optimized enzymes
Integrated enzyme production
No external energy required
Proprietary ethanol separation process
Proven (bio)chemical process technology
All scalable to production scale
No Food-or-Feed issue
Ethanol is nearly Carbon neutral
Process is energy self sufficient
Challenges addressed with
Commercial development and status ®
• Pilot Plant: In operation since 1Q 2009
• Demonstration Plant: In commissioning. Begin operation 2Q 2012 (330,000 gal/yr)
• Production Plant: Partnering is on-going Production Plant Engineering studies completed: process integration in production scale, equipment design & specification, energy integration
Süd-Chemie will offer sunliquid®-process licenses to interested parties. A
sunliquid® license includes:
• Integrated process technology package including proprietary, energy
saving ethanol separation technology
• Starter cultures for process integrated production of enzymes
• Starter cultures for the proprietary fermentation organism which converts
C5 and C6 to ethanol
Business model of Süd-Chemie AG for
commercialization
®
Next steps: There‘s more! -> C2 Platform
Ethylene Oxide/Ethylene Glycol Technology
Awarded ~ 80% of non-captive licenses since 1980 (30 awards since 1990)
Licenses other EO derivative technologies
Alcohol Dehydration Technology
Awarded 2 ethanol-to-ethylene and 6 ethanol to EO/EG licenses since 2006
Expanding technology to butanols
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Next steps: There‘s more! Cn-platform concept
Lignin
Hemicellulose
Cellulose
Energy
Lignocellulose
Feedstock
Cn-Chemistry
Process and product examples, conceptual presentation
For further information please contact:
Martin A. Mitchell
Business Development Manager, Americas
Süd-Chemie AG – a Clariant Group Company
309 Court Avenue, Suite 205
Des Moines, Iowa 50309
U.S.A.
Phone: + 515.699.8518
E-mail: [email protected]