Surya Christ Makroni Manalu

Surya Christ Makroni Manalu

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Interested in PECMS, PMC, EPCI, EPC & CONSULTING COMPANY, CORPORATIONS CPP, WHP, ECR, LQ, JACKET P, FPU, FPSO, SUB SEA, JUCK UP RIG, LNG – Train (Process & Utilities), REFINERY

Summary

I’ m Surya Christ work experience more than 10 years and previously working as Project Engineer/Manager & Offshore Field Engineer / Supervisor / Superintendent - Construction Site Representative (experienced at Oil/Gas Energy, LNG - Train Liquid Natural Gas, Refinery, Marine Industry and in business type company PECMS, PMC, EPCI, EPC than also in facility Process P/F, Wellhead P/F & Service P/F (LQ), E House (panel control room), Jacket P/F, FPU, FPSO, Sub Sea, Juck Up Rig, Supply Vessel for mechanical, piping/pipeline, structure, equipment package). I’m 35 years old, excellent in English, dynamic person, quick learner, high leadership also knowledge with design/review Drawing, Fabrication Engineering Project management and methodologies, Production plan, Installation/Erection, Hook Up (Tie In) & Testing Commissioning and able to work in full time for New Development Project, Repair, Modification, Reactivation, Retrofit, Maintenance Facility & Integrity Services of Green Field & Brown Field Oil & Gas Project (upstream/midstream/downstream) and Marine Project.

Engineering

❖ Design Engineering/Survey for Mechanical Equipment, Piping/Pipe line, Structure, Process ❖ Material engineering calculation ❖ API 620 vessels Design pressure at top and maximum fill, API 570 Piping and pipe line, API 12 LE HDPE, API 15 LR/HR JRA/FRP pipe,

API 5LC/5LD CRA Pipeline, ASME B31.3 Design Process Piping, ASME B31.8 Design Gas Transmission Distribution and B31.4 Design Pipeline Transportation Systems for Liquids and Slurries.NFPA 5000 Building Construction and Safety Code, Design Loads on Structures During Construction (SEI/ASCE 37-02), API-RP-2SIM for risk-based approach to SIM of offshore jacket platforms Manual of Operations and Procedures (MOP) Process system.

❖ Provide job package for Fabrication, Installation and Commissioning ❖ Provide procedure of inspection examination and testing ❖ Design engineering of new development and repair, modification, maintenance for mechanical, piping, structure, E&I work ❖ Review coordinating of HAZARD, HAZOP, HAZI, JRA ❖ etc

Construction

❖ Ensure that the role of historical construction/Constractability (new development, modification. demolition, maintenance) is based on the actual construction process for Mechanical Equipment, Piping/Pipe line, Structure - Design of condition - Flexibility analysis - Limitations - Material base on code standard - Fabricate manufacture dimentional tolerance - Shop Fabrication

• Workshop requirement

• Drawing preparation

• MTO available

• Surplus & Shortage

• Base/Filler Metal

• Bends

• Identification

• Preparation of welding w/ missaligment tolerance/dimentional

• Progress control & Shop fabrication progress

• Inspection

• Mechanical Test, Preheat, haet treatment & interpass temperature

• Testing, NDE

• Revision shop drawing

• Hotdip galvanized, Painting & Coating

• Storage and Handling or shipping - Site Fabrication assembly erection

• Proedure, site drawing requirements

• Personal requirement

• Bending & Forming

• Weld Joint

• Branch connection

• Position

• Testing NDE

• Shielding, backing & purging

• Cleaning

• Testing (load, pressurize, Hydro, radiographic, etc)

• Final Coating - Installation for existing (repair, reactivation, retrofit, services)/new development

• Procedure, Job Workpackage, site survey

• Mapping installation plan

• Material, tools, equipment, man power requirement

• heavy equipment

• Lifting plan

• Constructability sequence

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• Join sequence (erection, hook up), integrity

• Line check

• Testing

• Vendor requirements/FSR

• New Development/green field and Existing/brown field * Onshore: Monitoring and coordinate with facility yard & technician * Offshore: Monitoring and coordinate with operation team, marine for POB availability & storage

Inspections

❖ Pre – Inspection Meetings (PIM) ❖ Shop Inspection ❖ Monitoring of ITP tests during fabrication requirements (mechanical equipment, piping/pipe line, structure, E&I) ❖ Personal requirement (mechanical equipment, piping/pipe line, structure, E&I) ❖ Material treability visual check & Quantity check ❖ Fit up/welding visual report check ❖ Branch connection, line inspection, erection visual check ❖ Mechanical equipment, piping/pipe line, structure, E&I visual check report ❖ Visual and dimensional inspection ❖ Pre test/FAT Test (Factory Acceptance Test) visual check ❖ Testing NDE/Examination visual check ❖ Blasting Painting visual check report ❖ Acceptance criteria for visual test (load, pressurize, hydro, radiographic) ❖ Final inspection & Technical Assessment Sked for rev final drawing & Documental review ❖ etc

Commissioning

❖ Visual/line check, preservation/cleaning, purging of mechanical equipment, piping/pipeline, structure ❖ Integrity & continuity check ❖ Rotatic equipment pre test FAT ❖ Pre commissioning or completion check ❖ Coordinate with all sections for testing requirements ❖ Energizing the Distribution/Control panel of all system ❖ Function test & Integration test ❖ Services test ❖ Start Up & test run ❖ Monitoring Function ❖ Hand over

Project Management

❖ Responsible for Engineering, Constructions, Commissioning / Projects costs ❖ Responsible for Execution to technical specifications System ❖ Liaise with Class & Owner representatives if necessary (retaining issues that might impact delivery schedule and/or variance to the EP

Contract) ❖ Prepare general production schedule and monitor construction activities ❖ Coordinate/integration with all section to set up the progress (engineering/construction/commissioning team of mechanical, pipin/ pipe line,

process, E&I) ❖ Anticipate planning/technical issues & lead Project team to clear them ❖ Monitor construction requirements ❖ Resolve technical issues pertaining to construction together with Project Team ❖ Manage the man power & work activity ❖ etc









Personal Information

Name : Surya Christ Makroni Manalu

Place of Birth / Date : Medan / July 16th, 1985

Age : 35 Years Old

Sex : Male

Marital Status : Married

Citizen : Indonesia

Religion : Christian

Address : Perum Buana Raya BLK. A/01, Sagulung Batu Aji - Batam

Passport No : C 4255550

Mobile Phone : +62 812 7011 5003– Indonesia

Email Address : [email protected] / [email protected]

Web : http://surya-manalu-christ-1.strikingly.com/

Professional Certificate

Description Schedule

Institutions Address Certified Start End

Basic Programming, Lotus 123 07 – 01 – 2003 05 – 06 – 2003 SMU KALAM KUDUS www.smakalamkudusps.sch.id

English Courses 23 – 01 – 2007 28 – 06 – 2007 Wongjie College https://id1703297-wongjie-

college.contact.page/

OHSAS 18001-2007 Overview &

Requirements 03 – 08 – 2010 03 – 08 – 2010 SMOE. LTD www.sembmarine.com 001/SMOE/HSE/2010

Welding Inspector 16 – 08 – 2010 20 – 01 – 2011 Universal Power Vision http://www.uindt.com/ AWS-WI-147F-B-AJI-11

Drop Objects 09 – 02 – 2011 09 – 02 – 2011 SMOE. LTD www.sembmarine.com 025/SMOE/HSE/2010

CSR as Offshore Field Engineer 04 – 02 – 2013 01 – 03 – 2013 TRIPATRA

ENGINEERING www.tripatra.com 002/TPE/PECMS/COC/03/2013

Sea Survival Course (British

Safety Council & IIRSM) 02 – 05 – 2013 02 – 05 – 2013

SAFETY TRAINING

SOLUSINDO www.trainingsolusindo.com SS.02816/STS/13

Oil & Gas Public Lecture of

Mechanical Engineering 13 – 07 – 2013 13 – 07 – 2013

NOMMENSEN

UNIVERSITY https://uhn.ac.id/

Control of Work Performing

Authority (PA) Mechanical,

Piping Field Engineer

19 – 08 – 2013 20 – 08 – 2013 PHE ONWJ https://pheonwj.pertamina.com/ ONWJ/PA/00609/VIII/2013

Technical Drawing 2D/3D

(structure, Mechanical, Piping) 23 – 08 – 2017 11 – 09 – 2017 BINUS UNIVERSITY https://binus.ac.id/ BC001/SHB004-2017/IX/0028

Piping Design & Engineering 28 – 09 – 2019 30 – 11 – 2019 OIL INSTITUTE https://oilinstitut.co.id/ 1731/C/TR-PIPING D&E/OI-

JAKARTA-11/2019

Education:

2003 – 2006 Diploma 3, Medan State Polytechnic, North Sumatera with GPA B++ excellent predicate 2000 – 2003 Senior Hight School, Kalam Kudus Medan, Medan, North Sumatera excellent predicate





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Qualifications:

Knowledge and Capability

▪ Auto CAD 2D & 3D, Mechanical Desktop and I-DEAS

▪ Familiar with Win 9X / 2000 / ME / XP, Ms Office (excel, Word, Power Point)

▪ Knowledge with Software Primavera P6

▪ Knowledge with Sofware Solid Work 2016

▪ Knowledge with Software SAP 2000 – 20

▪ Knowledge with Software Pipe Pro 8.0

▪ Knowledge & Familiar with Piping Design & Engineering.

- Piping system - Piping Drawing

- Piping Material - Piping Design use “PDMS”

- Piping Code - Pipe Stress Analysis use “Caesar II”

▪ Knowledge about Piping System Component:

- Piping Support

- Piping Fitting-Elbows

- Piping installation, valves, pressurized vessel vertical/horizontal.

- Installation of Subsea pipeline/umbilical Pipeline, Riser and Expansion spools

- Valve, Flanges, Gasket

- Bolt and Nuts.

▪ Knowledge about Process and Instruments Diagram (P&ID)

- Isometric Drawing

- Key Plan

- Hydro testing Test package

▪ Knowledge about Installation of Jacket, Topside, Bridges and Modules.

▪ Knowledge about Project engineering, coordination as built documentation.

▪ Knowledge & Familiar with Onshore and Offshore HSE safety standard &procedures.

▪ Knowledge about Process DW 142/143/144, ASHRAE and SMACNA of HVAC System

▪ Knowledge about Welding Symbol (GTAW, SMAW) and Welding/Brazing Process

▪ Knowledge about Mechanical equipment (Pumps, Motor, Compressor) Equipment Package

▪ Knowledge about DNV Application to Jacket Platform

▪ Knowledge about ANSI, AWS, ASTM

API 510 PRESSURE VESSEL INSPECTOR

570 PIPING INSPECTOR

12LE HDPE

15LR/HR GRE/FRP

5LC/5LD CRA Pipeline

ASME B31.1 Code for Pressure Piping, Power Piping

B31.3 Process Piping Guide - LANL Engineering

B31.4 Pipeline Transportation Systems for Liquid

B31.8 Gas Transmission and Distribution Piping

VIII Pressure Vessels

IX Welding Standards

ASTM, NEMA, UL, TIA, DIN HDPE/GRE

▪ Knowledge about Management Process JRA, HAZAD, HAZOP, HAZI

▪ Knowledge about Hydraulic and Pneumatic system

▪ Knowledge about Formula of Mechanical Engineering Design and Piping System

▪ Knowledge about Pressure Vessel & Tank Manual Calculation

▪ Knowledge about Manual Instruction of Installation/service for ACCU, Fan Motor, Pump, Air compressor motor, equipment package, acts

Functional Area experience:

1. Yard operation

2. Onshore & Offshore operation

3. Testing and commissioning

Membership:

Offshore & Onshore Oil and Gas, Marine - Project

Offshore North West Java - Project

Languages: English, Indonesia & Malay









Work Experience

Meindo Elang Indah – Indonesia [Jakarta] – South Mahakam and Sisi Nubi field development as Offshore HUC (Hook – Up), Pre-Comm & Commissioning Superintendent/Lead for Mechanical, Piping/Pipeline, Structure, E & I [Engineering Design/Review, HUC (Hook Up), Construction (Fabrication & Installation), Tie In & Completion (for South Mahakam and Sisi Nubi field New Development Offshore Brownfield Oil & Gas Project)] Oct 2020 – Present

Projects

➢ South Mahakam field development is constituted of 5 phases:

Phase 1: Stupa (SP1) Phase 2: East Mandu (MD1) and West Stupa (SP2) Phase 3: Jempang-Metulang (JM1) Phase 4: Infill Wells Phase 5: Jumelai The Phase 5 development consists of the development of a gas and condensate, Jumelai (JML-1) with total reserves of 45 MMSCFDf. The target production plateu of 45 MMSCFD 250 MMScf/d. The production of the platform will be exported offshore through a 10” pipeline to East Mandu (MD-1) Platform. The development of Phase 5 of South Mahakam Field consists the following: • 1 new platform Jumelai (JML-1): tripod, 3 slots, 6 wells, water depth: ~50.8 m • 1 new sealine (10” x 7 km) with with tie--in to East Mandu (MD-1) Platform • Modification at MD1 Existing platform and SPS onshore site.

➢ Jumelai Sisi Nubi (JSN) Project is to develop the following facilities:

• JML1 that will be connected to existing MD1 Platform (JML1 to MD1)

• WPS3 that will be connected to existing MWPS Platform (WPS3 to MWPS)

• WPN4 that will be connected to existing WPS2 Platform (WPN4 to WPS2)

Those 3 (three) platforms will be connected by 10” pipelines to respective existing host platform Job description

❖ Monitors and reports on technical adherence to approved HUC plans, procedures and specifications.

❖ Monitors the HUC activities to ensure the timely achievement of project plans and objectives and the timely production of HUC

documentation. Engineering support/survey and commissioning of Platform as Field Engineer. Main activities are to follow and preparation

and ongoing activities as per various procedures, manuals, drawings (Auto Cad) etc.

❖ Review or provide some other procedure and work package such as Project quality plan, JSN - Gangway Installation Procedure and Plan

JSN - Cold Cutting Procedure, JSN - Lock Out Tag Out (LOTO) Procedure, JSN - Pressurize Habitat Installation, Operation and Dismantling

Procedure, JSN - Electrical & Instrument Tie-In Procedure, JSN - Offshore Hot Work procedure, JSN - Hot Bolting Procedure, JSN - Hook

Up & Brownfield Modification Execution Plan, JSN - Accommodation Work Barge (AWB) Survey and Positioning Procedure, JSN -

Accommodation Work Barge (AWB) Anchor Handling & Mooring Procedure, JSN - Offshore General Lifting Procedure, MWPS - Riser

Guard Installation Procedure, WPS2 - Riser Guard Installation Procedure, WPS2 - Deck Extension Installation Procedure, JSN - Piping Tie-

in Procedure, JSN - Early Work Package, MD1 - Brownfield Modification Work Pack, MWPS - Brownfield Modification Work Pack, WPS2 -

Brownfield Modification Work Pack, etc.

❖ Field Engineer engineering design, fabrication, installation until commissioning than responsible for preparation new equipment &

modification of Receiver & Pic launcher for compressor gas lift, shut down valve (SDV) & blow down valve (BDV), restriction orifice/flow

control element, Electrical room (E-HOUSE), Firefighting Equipment, Boat Landing, Deck Extension Platform, Riser Pipeline & Piping

coordinating subcontractors in all activities.

❖ Perform daily offshore site inspection (walkabout).

❖ Perform weekly offshore safety and housekeeping audit.

❖ Conducts periodic reviews of HUC schedules to assess progress and recommends corrective/recovery actions, where appropriate.

❖ Work within the Corporate and Petroleum HSE Management System including Permit to Work, SIMOPS & Risk Management.

❖ Ensure the PTW system is implemented effectively and efficiently and that all personnel are familiar with and competent to use the PTW

system.

❖ Promote a risk-based approach to construction management, including participation in hazard assessments.









❖ Lead initiatives to promote visible and pro-active management commitment and team involvement in HSE & Quality activities related to the

offshore HUC work scope

❖ In conjunction with the HUC Manager, liaises closely with the platform operations and shutdown teams to ensure timely handover of systems

during offshore commissioning activities.

❖ Development of WCC’s and review ISSOW to ensure construction and maintenance of safety standards at the high level within the

Construction Team, as well as develop dedicated guidelines for the disciplines, if required

❖ Provide daily consultations on technical issues and draw up a work plan for the Construction Team;

❖ Deliver timely daily reporting for construction and commissioning progress.

❖ Work with design documents / work tasks for the purpose of their optimization, with due consideration of construction-related issues

❖ Resolve technical issues, with engagement of third party designers, as required

❖ Interact with installation contractors, clarify all design issues to ensure safe and Efficient installation of piping and structural fabricated

equipment, its testing and verification documentation for handover

❖ Participate and prove construction estimates for installation and erecting in the Company activities with regard to planning/scheduling/control

over the work progress/cost calculation

❖ Drive the timely delivery of project materials for offshore arrival to support construction milestone plans.

❖ Participate in ensuring technical completeness and integrity of the facilities under construction; keep accurate records (as-built drawings

with marked changes, failure repair sheets, etc.)

❖ Manage POB in accordance with planning and coordinate with contractor for timely construction labor supply

❖ Etc.

Meindo Elang Indah – Indonesia [Jakarta] – Provison of Saka West Pangkah as Offshore HUC (Hook – Up), Pre-Comm & Commissioning Superintendent/Lead for Mechanical, Piping/Pipeline, Structure, E & I [Engineering Design/Review, HUC (Hook Up), Construction (Fabrication & Installation), Tie In & Completion (for Saka West Pangkah New Development Offshore Brownfield Oil & Gas Project)] Jan 2020 – Oct 2020

Projects

Saka West Pangkah Offshore Brownfield Development Project

- Approximately 6 km long 16” production pipeline and associated risers from West Pangkah Wellsite to WHP-B

- Approximately 6 km long 6” gas lift pipeline and associated risers from WHP-B to the West Pangkah Wellsite

- 1 (one) Pig Launcher 16” located at West Pangkah wellsite for pigging of Production Pipeline from West Pangkah wellsite to WHP-B

- 1 (one) Pig Receiver 16” located at WHP-B for pigging of Production Pipeline from West Pangkah wellsite to WHP-B

- WHP-B Riser Pipe, Clamp, Guard

- WHP-B Piping process line for 6” – Gas lift, 16” – Production line, 12” – Production line, 6” – Production line, 2” – Close drain, 2” –

Venting line, 2” – Atmospheric

Job description

❖ Monitors and reports on technical adherence to approved HUC plans, procedures and specifications.

❖ Monitors the HUC activities to ensure the timely achievement of project plans and objectives and the timely production of HUC

documentation.

❖ Perform daily offshore site inspection (walkabout).

❖ Perform weekly offshore safety and housekeeping audit.

❖ Conducts periodic reviews of HUC schedules to assess progress and recommends corrective/recovery actions, where appropriate.

❖ Work within the Corporate and Petroleum HSE Management System including Permit to Work, SIMOPS & Risk Management.

❖ Ensure the PTW system is implemented effectively and efficiently and that all personnel are familiar with and competent to use the PTW

system.

❖ Promote a risk-based approach to construction management, including participation in hazard assessments.

❖ Lead initiatives to promote visible and pro-active management commitment and team involvement in HSE & Quality activities related to the

offshore HUC work scope

❖ In conjunction with the HUC Manager, liaises closely with the platform operations and shutdown teams to ensure timely handover of systems

during offshore commissioning activities.

❖ Development of WCC’s and review ISSOW to ensure construction and maintenance of safety standards at the high level within the

Construction Team, as well as develop dedicated guidelines for the disciplines, if required

❖ Provide daily consultations on technical issues and draw up a work plan for the Construction Team;









❖ Deliver timely daily reporting for construction and commissioning progress.

❖ Work with design documents / work tasks for the purpose of their optimization, with due consideration of construction-related issues

❖ Resolve technical issues, with engagement of third party designers, as required

❖ Interact with installation contractors, clarify all design issues to ensure safe and Efficient installation of piping and structural fabricated

equipment, its testing and verification documentation for handover

❖ Participate and prove construction estimates for installation and erecting in the Company activities with regard to planning/scheduling/control

over the work progress/cost calculation

❖ Drive the timely delivery of project materials for offshore arrival to support construction milestone plans.

❖ Participate in ensuring technical completeness and integrity of the facilities under construction; keep accurate records (as-built drawings

with marked changes, failure repair sheets, etc.)

❖ Develop procedures and documents on construction of Platform projects

❖ Manage POB in accordance with planning and coordinate with contractor for timely construction labor supply

❖ Etc.

CSTS (Chiyoda, Saipem, Tripatra, SAE) – Indonesia [Jakarta-West Papua] – LNG Tangguh Expansion Project. BP - area Train 3 as

Construction Engineer of Mechanical, Piping/Pipeline, Structure [Engineering Design/Review, Construction & Completion (for New Development

LNG Train 3 Tangguh Expansion Project Onshore Greenfield Liquid Natural Gas)] April 2019 – September 2019

Projects

Onshore Greenfield New Development Train 3 LNG Tangguh Expansion Project

Job description

❖ The successful Lead Construction Engineer Trains will assist the Area Construction, responsibilities include oversight of all aspects of

engineering, procurement, fabrication, HSE, quality and project controls in order to ensure that the LNG Trains & Inlet Facilities package is

delivered to budget, on schedule and meets all Project objectives on behalf of Client Project management.

❖ Accountable for the technical accuracy, scope management and quality/integrity of the Mechanical and Piping requirements for the project

❖ Assist with detailed planning of activities based upon the schedule

❖ Define project scope/goals and deliverables providing engineering/technical support to the team

❖ Provide SME input and technical assurance for all aspects of mechanical and piping engineering executed by Contractor/s in the capacity

of an owner’s engineer

❖ Assist the Project Engineers and Technical Manager to plan, execute and finalise project according to strict deadlines and work schedules

❖ Proactively manage changes in project scope, identify potential crises, and devise contingency plans

❖ Provide technical advice for the mechanical/piping discipline/s

❖ Ensure all work is completed in accordance with Company HSES Policies, Management Systems and the Site Specific HSES Management

Plan Code of Conduct

❖ Planning, coordinating, and directing engineering teams

❖ Developing design concepts using CAD and other software

❖ Preparing reports, revise drawings and method statement for piping erection in pipe rack (stringing, double joint for random pipe & spool

pipe, lifting pipe, and Tie In) include for HDPE pipeline for wire water line to provide the method statement and supervise to monitoring the

execution progress base on schedule.

❖ Reviewing and approving mechanical design standards and specifications and utilizing sector and safety best-practices

❖ Reviewing, monitoring and ensuring compliance requirements are met for design and (e.g. Standards, specification and local codes and

regulations etc.)

❖ Coordinating with other engineering and design discipline team members

❖ Developing, implementing, and maintaining design standards, guides, and procedures

❖ Communicating change orders and executing change management processes

❖ Reviewing stamped and finalized drawings (including piping plans and sections, piping isometrics, piping supports, tank and vessel layouts

and details, etc.)

❖ Priorities and plan EMC static maintenance workload for all tanks, vessels, RVs, valves, On-Plot piping, pipelines and flowlines

❖ Ensure data quality in SAP and drive improvements

❖ Be fully conversant with Train 3 and ensure full compliance of static equipment in area

❖ Ensuring engineering, design quality, and technical accuracy of drawings,3D models, material quantities, specifications, procedures

❖ Reviewing and monitoring all piping deliverables

❖ Monitor and assist the EPC & PCI Contractor and sub-contractors in the implementation of site specific SHE program, emergency response

and evacuation drill programs. Participate in incident/accident investigation and prevention of recurrence









❖ Review work and inspection results to ensure compliance with EPC&PCI Contract requirements. Interface and coordinate with Project

Engineer/Engineer and QC Coordinator. Monitor and ensure the correction of non-conformance report items and other issues supporting

QA/QC compliance

❖ Conduct construction surveillance activities per PMD requirement

❖ Monitor site material handling and warehousing procedures with respect to the areas to facilitate construction progress

❖ Provide assistance and direction in the Mechanical Completion, Commissioning, and Start-up activities of the plant working with all parties

to facilitate these activities.

EJJV Engineering Indonesia – Indonesia [Jakarta-Riau] – CHEVRON Pasific Indonesia remote area – On behalf Chevron Duri – Project

Engineer of Mechanical, Piping/Pipeline, Structure, Static Equipment Package [Site Survey, Engineering Design/Review, Construction &

Commissioning (for New Development Project and Repair, Reactivation, Retrofit, Modification, Maintenance Facility & Integrity Sevices Onshore

Brownfield Oil & Gas Project)] June 2016 – March 2019

Projects

Onshore Brownfield for Hot Tap | Welding and Static Equipment Repair, Reactivation, Maintenance Facility & Integrity Services w/ Contract

No.C1279730]

Job description

❖ Leads development of the project technical scope of work, including engineering & design deliverables required from Engineering Structure

(EP – SAP 2000) contractor.

❖ Provides process engineering expertise for development and evaluation of process design basis and alternative solutions based the results

of engineering studies.

❖ Identifies relevant Chevron Engineering Standards (CES) applicable to the project. Uses industry & CES standards, SME guidance and

plant operational data as a basis for technical recommendations.

❖ Leads efforts to control project scope (Basis of Design, Design Change Notices, Field Change Notices) w/ Auto Cad.

❖ Reviews technical deliverables from EP contractor for compliance with project requirements, and participates in project design reviews.

❖ Manages deliverables from construction & commissioning contractors to ensure they meet project requirements for mechanical integrity &

quality.

❖ Manages development & execution of the Project Start-up Plan, including facilitation of technical reviews of project Process Safety

Information through the management of Change (MOC) and Pre-Startup Safety Review (PSSR) processes.

❖ Effectively engages Oils Planning, Process Engineering Design, HES, Plant Protection, Operations, and Maintenance & Reliability in their

review of project designs. Ensures adequate communications with Refinery & ETC technical groups including BIN Leaders and SMEs.

❖ Ensures recommendations from Process Hazard Analyses (PHA) are incorporated into project designs.

❖ Leads execution of the project s Permitting Plan, ensuring compliance with all regulatory requirements and documentation & turnover of

project technical information.

❖ Leads development of the technical portions of the Project Quality Plan including planning activities such as auditing squad checks &

engineering deliverables.

❖ Incorporation of project requirements into procurement specifications for engineered equipment/material including development of

appropriate Inspection & Testing Plans. Facilitates submittal & review of vendor technical documents and attends vendor

meetings/inspections as needed.

❖ Supports construction activities by facilitating effective use of the RFI-DCN and document control processes, as well as effective

engagement of the refinery s Building Permit Services (BPS) and Quality Management (QM) groups.

❖ Effectively communicates with PM & other Project Team members

❖ Project Support – Support Major Capital Projects in a Technical or Project Engineer role.

❖ Process Research Expert – Develop, scale-up, and optimize new and existing chemical processes.

❖ Revise schedule and detail of management work project w/ PRIMAVERA PROJECT (as client requested for services)

❖ Revised the design by using Solid work to support maintenance work for existing line pipes, vessels, KO Drum, stack, tanks and new

development to procure new refinery facility processes.









Tripatra (PCEMS/Consultant) – Indonesia-Jakarta-PERTAMINA HULU Energy Offshore North West Java Project Location – On behalf PHE

ONWJ - Offshore Field Engineer of Mechanical Static Equipment, Piping/Pipeline, Structure [Site Survey, Engineering Design/Review,

Construction (Fabrication & Installation), Tie In & Pre comm/Commissioning (for New Development Project and Repair, Reactivation, Retrofit,

Modification, Maintenance Facility & Integrity Services Offshore Brownfield Oil & Gas Project)] Jan 2013 – May 2016

Projects

Apri 2013 – September 2013 On behalf PHE ONWJ as Offshore Field Engineer at MIKE – MIKE Platform (MMF, MMJ, MMC Platform

Process & MRA NUI Platform wellhead) for Reactivation crude oil system project, compressor / gas lift project

& Installation pipeline, riser pipe & equipment package project.

September 2013 – Sept 2015 On behalf PHE ONWJ as Offshore Field Engineer at FOXTROT Platform (FPRO Platform Process &PCR [E-

House], FPRO Charlie & FNA NUI Platform wellhead include FSER Platform Service / Living Quarter) for

FAPSO project (foxtrot annual planned shutdown optimization), B-Train reactivation project & Retrofit project.

Job description

❖ Engineering support/survey and commissioning of Platform as Field Engineer. Main activities are to follow and preparation and ongoing

activities as per various procedures, manuals, drawings (Auto Cad) etc.

❖ Review or provide some other procedure and work package such as Project quality plan, Inspection test plan, Site survey procedure and

report, HCP, Work package, Doc control procedure, General lifting procedure & lifting plan, Scaffolding installation or dismantle procedure,

Fabrication procedure, Piping installation procedure, HDPE (Hight Density Poly Ethylene) & GRE (Glassfiber Reinforced Epoxy) Procedure,

CRA (Corrosion Resistant Alloy) Procedure, Hydro test, leak test and service test procedure, preservation or cleaning vessel/ tank

procedure, WPS/PQR welder certificate, NDT personal & equipment list, Cable pulling installation, Cable gland or wire installation procedure,

MCT installation procedure, Instrumentation installation procedure, Instruments Specification, Data sheet & Instrument Calculation sheet,

Instrument index, I/O list, Instrument and control system philosophy, Instrument hook up, instrument trouble shooting loop diagram,

instrument block diagram, instrument cable and tubing layout, Instrument wiring diagram (junction box, marshal link cabinet of PCS and

ESD system, RTU system), control valve specification and installation procedure, Shut down Valve (SDV) & Blow down Valve (BDV)

procedure, Handling & transportation procedure, Cable tray & ladder installation procedure, CO2 Snuffing installation procedure, Blasting

painting procedure, Panel installation procedure, Hot bolting procedure, SOP (site operation procedure) for execution/installation, Demolish

existing panel & device procedure, HVAC ducting & dumper Installation procedure, Tie In procedure, Pre commissioning & commissioning

procedure, etc.

❖ Field Engineer in PHE ONWJ engineering design, fabrication, installation until commissioning than responsible for preparation new

equipment & modification of Receiver & Pic launcher for compressor gas lift, Crude Oil Separator Vessel, Vessel for Fuel gas heater, Fuel

gas filter & Fuel gas scrubber for gas turbine compressor system , Vessel for Discharge scrubber (1st state and 2nd state), Fin Fan Coolers,

anti-surge valve, station recycle valve (SRV), shut down valve (SDV) & blow down valve (BDV), restriction orifice/flow control element,

Electrical room (E-HOUSE), Firefighting Equipment, Boat Landing, Deck Extension Platform, Riser and Pipeline HDPE (Hight Density Poly

Ethylene) / GRE (Glassfiber Reinforced Epoxy) including CRA (Corrosion Resistant Alloy) & Piping coordinating subcontractors in all

activities (Solid work).

❖ Field Engineer preparing installation manuals, procedures and drawings for Piping and pipe line HDPE (Hight Density Poly Ethylene), GRE

(Glassfiber Reinforced Epoxy) and Topside installation (Solid work).

❖ Able to demonstrate improvement and development of a positive QHSE culture on our offshore projects.

❖ Understand the importance of a culture of operational performance and demonstrate positive client relationship from previous experience

❖ Construction Engineer involved in offshore installations Platform, Bridge and preparations for offshore installation service at Offshore

Installation of pipe spools of Repairing or Demolition

❖ Company representative on survey activities in Platform at PHE ONWJ Project for existing project

❖ Responsible for work coordination for design specifications, overseeing implementation and maintenance procedures of oil/gas pipelines &

piping

❖ Assigned the tasks of creating technical specifications, data sheets, and technical bids to meet project specifications and requirements of

clients

❖ coordinate of conducting pipe stress calculations and engineering specifications by using finite element analysis methods, codes and

procedures related to engineering functions

❖ Perform the tasks of providing technical guidance in areas of piping process systems as well as recommending suitable piping material

required for the process

❖ Review the relevant Contractors and suppliers ITP's and procedures (in coordination with Mechanical/Piping/Structural QAQC disciplines

and NDT/Welding/Painting/Coating activities)

❖ Monitor and control the implementation on site of the approved drawings and plans, Surveillance plans, Inspection and test plans

❖ Review and ensure that all material certificates and certification files are up to date, including documentation from vendors and contractors

❖ Challenge Contractor and Sub-suppliers on QA/QC performance and Inspection activities, and to perform routine and random inspections

on a daily basis in this regard









❖ Develops and/or reviews the IWP (Installation Work Packages) for each individual existing work pack, including:

• Scope of work

• Implementation schedule with showing TAR window schedule (Primavera Project)

• Required Material and Construction Equipment schedule (SAP 2000)

• Required resources (by craft) and qualification

• Constraints clearance (scaffolding, access, etc.)

❖ Reviews procedure/method statement including TRA, L2RA, SIMOPS for these following brownfield activities:

• Piping Tie-ins work

• Electrical Tie-ins work

• Instrument Tie-ins work

• Excavation works

• Lifting works

• WAH

• Hot works and other activities related to CPY’s Control of works handle the tasks of developing construction specifications, preparing

project plans, estimating project schedules repair, costs and status reports.

❖ Understanding of CPY’s basic ISSOW (Integrated Safe System of Work) process and requirement for CPY’s Operation Team for brownfield

activities

• Brownfield evacuation procedures

• Personnel protection requirement

• Brownfield working procedure/process for excavation, hot work, lifting, confined space, isolation, LOTO, etc.

❖ Coordinates with Area Construction Manager for the utilization of Construction Equipment and Resources.

❖ Inspected and re design/calculated by using Solid work to support maintenance work for existing line pipes/subsea pipe line, Production

vessels, KO Drum, stack, tanks, instrumentation and new development to procure new oil & gas facility processes/wellhead.

❖ Ensure the implementation of all brownfield works are strictly following the approved procedures and full compliance to safety requirement.

❖ Coordinates with CPY’s Operation Team to ensure minimum interface with ongoing operation activities.

❖ Ensures all the required material and spares for all tie-ins work to be done in TAR window are complete, segregated and marked by tie-in

number.

❖ Participates in any interface meeting with CPY’s Project Team, CPY’s Operation Team and CPY’s other Contractor(s) related to work at

Brownfield (Tie-ins, etc.)

❖ Provides regular progress reports to the General Construction Manager / BF PM.

❖ Ensure smooth and safe execution of IWPs

❖ Provide input to Engineering for constructability issues/ clashes

❖ Provide scope of work for works to be subcontracted and evaluate the technical part of construction and ensure subcontractors and its

resources mobilizations in timely manner

❖ Participate to construction, HSE or QA/QC specific audits or visits; Provide regular inspection & activity reports.

Mechanical Completion/Commissioning (TASKS AND RESPONSIBILITIES)

• Champion on-site safety awareness and safe performance with contractor and among Project Team members

• Coordination of MC planning, verification, and documentation by the use of Mechanical Completion Check Records (MCCR’s) and Walk

down Check Lists (WDCL’s), punch lists, as-builds, etc.

• Coordinate interfaces and interactions between discipline and contractor mechanical completion (MC) group

• Provide input to and review development of contractor’s detailed plans to prioritize mechanical completion activities

• Monitor and appraise contractor construction activities and performance. Determine any corrective actions needed in order to meet

mechanical completion objectives and work to have these implemented

• Coordinates on-site Operations and functional personnel regarding planning and implementation of mechanical completion activities

• Confirm incorporation of vendor punch list in MC walk-downs/punch outs for System and Sub-System MC Certification.

• Supports commissioning teams and operations teams during commissioning and start-up activities.

• Review of Audit/Oversight MC Dossier.

FLAKT WOODS LTD – Singapore-Indonesia Project base at Balikpapan - kalimantan – on behalf Mubadala Petroleum - Site Project Manager for Fabrication, Installation, Mechanical Completion, Pre-Commissioning/Commissioning (for Ruby New Development Onshore/Offshore Greenfield Oil & Gas Project)

July 2012 – Jan 2013

Projects

CPP, WHP, ECR/TECHNICAL BUILDING AND JACKET P/F of Ruby Onshore Greenfield New Development Project.









Job description ❖ Responsible for Constructions / Projects costs (SAP 2000)

❖ Responsible for Execution to technical specifications System

❖ Liaise with Class & Owner representatives if necessary (retaining issues that might impact delivery schedule and/or variance to the EP

Contract)

❖ Prepare general production schedule and monitor construction activities (Primavera Project)

❖ Anticipate planning/technical issues & lead Project team to clear them (Primavera Project)

❖ Monitor construction requirements

❖ Resolve technical issues pertaining to construction together with Project Team

❖ Inspection & installation of equipment’s systems

❖ Complete Assembling Installation, test running

❖ Coordinates on-site Operations and functional personnel regarding planning and implementation for Mechanical, Piping, Structure,

Process, Equipment.

❖ Monitoring all the Millwright progress against the project installation, Discipline acceptance take action to recover schedule

❖ Liaise with Procurement Team in order to smooth en any Procurement issues that could impact Construction progress (SAP 2000 – 12).

❖ Regular meetings with Project Manager

❖ Provide axis of improvement for industrial processes in order to speed up new constructions delivery

❖ Monitor and appraise contractor construction activities and performance. Determine any corrective actions needed in order

❖ Coordinates on-site Operations and functional personnel regarding planning and implementation for Mechanical, Piping, Structure, E&I,

Process, Equipment.

❖ Inspected and re design/calculated by using Solid work to support new development to procure new oil & gas facility processes/wellhead/Jacket.

Woodman Group Sdn. Bhd – as Senior. Project Engineer for Constructions and Mechanical Completion, Pre-Commissioning/Commissioning

at Malaysia-Sarawak Land Ship Yard Sdn. Bhd (for AHSV SLS – 31 Greenfield Marine Project)

April 2012 – Jun 2012

Projects

Anchor Handling Supply Vessel (AHSV) SLS – 301

Job description ❖ Responsible for Constructions / Projects costs

❖ Responsible for delivery of vessels in strict accordance to technical specifications

❖ Liaise with Class & Owner representatives if necessary (retaining issues that might impact delivery schedule and/or variance to the

shipbuilding contracts)

❖ Prepare general production schedule and monitor construction activities and Anticipate planning/technical issues & lead Project team to

clear them

❖ Monitor construction requirements and Resolve technical issues pertaining to construction together with Project Team

❖ Liaise with Procurement Team in order to smoothen any Procurement issues that could impact Construction progress

❖ Regular meetings with Project Manager

❖ Provide axis of improvement for industrial processes in order to speed up new constructions delivery

❖ Monitor and appraise contractor construction activities and performance. Determine any corrective actions needed in order

❖ Coordinates on-site Operations and functional personnel regarding planning and implementation for Hull, Piping, Mechanical, E&I, HVAC,

Architecture, Blasting/Painting, Out Fitting, Yard Facility, and Vendor

❖ Monitoring all the Millwright progress against the project installation, Discipline acceptance take action to recover schedule.









VME Process – as Supervise/Site Engineer of Structure, Mechanical Completion/Commissioning & HVAC for Construction in Batam-Indonesia at VME Fab Yard (for Papa Tera TLWP P- 61 Onshore Greenfield Oil & Gas Project) Nov 2011 – March 2012 Projects

Electrical Control Room/Technical Building Papa Terra TLWP P-61 Onshore Greenfield New Development Project

Job description

❖ Mechanical Completion/Commissioning and System

• Develops plans for transitions from Construction to Mechanical Completion & HVAC/E&I System to inspection of all materials, equipment,

site construction activities, testing system.

• Monitor and ensure that all site activities are conducted in accordance with, specification and installation procedure and material storage

procedure is properly implemented.

• Prepare and implement inspection and test plan based on project specifications, codes and standards.

• Issue nonconformance report to construction team any violation of quality standards. .

• To monitor the construction works to ensure compliance of quality standards.

• Manages transition of Area based Construction to that necessary for mechanical completion

• Coordinate interface and interaction with contractors and subcontractors

• Management of contractor Permit-To-Work system

• Report progress, performance, initiatives, issues, and challenges to Site Manager

❖ Monitor and report on Project Progress Hydro package and Compressor Coolers

❖ Installation, mechanical inspection, pre-commissioning/ commissioning of process systems involved with standards, specifications and

guidance Preparation and review of documents like method statement, ITP, work flow charts, sequence of operation based on codes,

standards and client’s specification

❖ An effective communicator with excellent mufti-task-large team leadership qualities, strong analytical problem solving and organizational

abilities.

❖ Directing work of team to ensure safe and efficient running of plant equipment and utilities with minimal environmental impact.

❖ Ensure team awareness of plant status by using log books, toolbox talks and handovers.

❖ Ensure optimization and efficiency of systems in order to meet production targets taking into account maintenance and inspection

requirements.

❖ Ensure compliance to Company procedures and controls, including assurance activities.

❖ Proficient in speeding up projects with competent functional skills and mechanism as a Process engineer.

❖ Ensure relevant work audits e.g. permit to Work, Stop Audits at are completed.

PT. SMOE INDONESIA – as Supervisor/Site Engineer of Mechanical, Piping, HVAC for Fabrication, Installation, Pre-

commissioning/Commissioning (Batam- Indnesia Sembawang Fab yard (for Gaja Baru Onshore/Offshore Greenfield Oil & Gas Project)

Jan 2010 – May 2011

Projects

CPP, Elecrical Control Room/Technical Building, LQ and Jacket P/F of Gaja Baru Onshore Greenfield New Development Project

Job description

❖ Responsible for executing at company projects structural works building construction Review project specifications, technical clarifications

construction drawings carry out works scheduling, material requisition, cost control, project supervision coordinate with client’s

representatives, consultants and sub-contractors on technical matters

❖ Ensure the received condition is monitored and all items are stored properly by contractor (Preservation requirements are adhered to) any

damage to be reported to the Company and any damage by Contractor to be recorded immediately

❖ Ensure that free issued materials/equipment and skids are inspected by the contractor in a timely manner and confirm agreements with any

O.S & D raised by contractor and some are reported to the company.









❖ Ensure that all Rotating and structure material, Static mechanical Equipment, Piping and pipe line HDPE (Hight Density Poly Ethylene),

GRE (Glassfiber Reinforced Epoxy) installation matter on the Technical Building, Living Quarter and Central Processing is carried out in

accordance to the drawings, specifications, work packs, and meet an acceptable quality standard.

❖ Ensure all relevant company inspections are completed and documented. Actively monitor work progress such that risks and problem areas

are identified, reported and solutions identified.

❖ Monitoring all the LQ/CPP contractor’s Millwright progress against the project installation for Mechanical Pipinf/Pipeline HDPE (Hight

Density Poly Ethylene) & Cladding Pipe CRA (Corrosion Resistant Alloy), Structure, Discipline acceptance take action to recover schedule

where, and if necessary

❖ Involved on Sub-system inspection during Completion, Discipline acceptance and Sub-system acceptance.

❖ Understand with QMS / Welding Inspect and Mechanical Inspected

❖ Familiar for Hock up preparation of equipment for CPP and Mechanical Check Sheet inspected as to Testing Procedure Pre-

commissioning/Commissioning

❖ Check Doc Drawing as to revision and revise what the client command.

❖ Development of the Project Quality Plan in consultation with Project Management Team

❖ Monitor fabrication operations and all associated inspection and tests to ensure Compliance to the relevant specifications and referenced

standards and codes and Coordinate with client

❖ Maintain project Non-Conformance Log and ensure timely close-out of any Non- Conformance reports

❖ Produce weekly and monthly „Quality Status Reports‟ for project controls Compilation into a Progress Report also to Input Data and Archive

Progress Report (For Gajah Baru Project “Central Processing Platform and Living Quarter” with client Premier Oil Natuna Sea. B.V)

❖ Attend weekly and monthly meetings with the Client and Contractor to Coordination on the Project Meetings and control the Sub Contractor

to do the job as to progress planning/on schedule

❖ Arrange for facilities and instruments for the job

❖ Take necessary precautions to ensure the work site is safe for testing/ commissioning

❖ Provide supervision and deploy manpower to perform the operational tasks

❖ Ensure incoming equipment meet the purchase specifications

❖ Coordinate for any required joint inspections

❖ Follow up on the implementation of decided action plans, or other mitigation plan issued

❖ Stop & report immediately to Topside Company Site Representative any anomaly or nonconformity

❖ Interface with relevant Topside Construction team

❖ Participate to construction, HSE or QA/QC specific audits or visits

❖ Arrange for protection and maintenance of equipment and system

❖ Review the commissioning work processes to enhance efficiency and productivity

❖ Coordinate the testing/ commissioning requirements with Engineering, Estimating & Analysis, Project Manager and Quality Assurance

departments

❖ Coordinate with all sections for testing requirements

PT. Jaya Asiatic Shipyard, a subsidiary of Jaya Holdings Ltd – as Project Engineer of Mechanical, Piping, Hull, HVAC for Fabrication,

Installation, Completion, Commissioning – Sea Trial in Batam-Indonesia at PT. JAS Ship Yard (Greenfield Marine Project)

Jan 2007 – Jan 2010

Projects

Series H871B SV New Ship Building (Jaya Champion Supply Vessel) (client: JAYA OFFSHORE Ltd)

Series H872B SV New Ship Building (Jaya Chancellor Supply Vessel) (client: JAYA OFFSHORE Ltd)

Series H873B SV New Ship Building (Jaya Chieftain Supply Vessel) (client: JAYA OFFSHORE Ltd)

Series H056B WCB New Barges Building (African Worker Crane Barges) (client: Marine Sub Sea Ltd)

Series H053B WCB New Barges Building (African Worker Crane Barges) (client: Marine Sub Sea Ltd)

Series H894B AHTS New Ship Building (anchor handling tug supply vessel) (client: Mermaid Offshore Services PTE.LTD)

Job description

❖ Develop, define & qualify the process requirements.

❖ Drive process improvement and optimization to achieve best quality, cycle t Yield, Material usage and man power requirement.

❖ Make the report to Project Manager as per actual of fabrication and Installation for hull, mechanical and piping progress.

❖ Supervision on site, this includes the supervision of construction and outfitting work and attendance at inspections and tests of structure,

machinery, equipment and systems.

❖ Providing an Inspection Item List for the Hull Structure, Hull Outfitting & Machinery Outfitting according to Shipbuilding Specification (ABS,

IMO Conventions). Manage projects pertaining to new built and conversion









❖ Supervision on construction and deliveries upon completion.

❖ Providing guidance on shipbuilding Standard & Shipbuilding Sequence.

❖ Participation in Quality & Technical Meetings as a shipyard representative (QC, OWN, CLASS)

❖ Controlling and Monitoring of all project documents and Execution of projects, in order to follow Basic Design, Building Specification, ABS,

IMO Conventions & Owner requirements on Shipyard site.

❖ Discuss repair/conversion/new building specification with representatives clients

❖ Attend meeting with Section representative’s to explain the main events, work schedule, safety and utilities.

❖ Make the report to Project Manager as per actual installation of HVAC System, Steering gear System, Bow thruster, Engine, Compressor,

pump, Cement tank, Main generator/standby, safety equipment, Towing, act

❖ Coordinate and direct all manpower issues and requirements

❖ Monitor and control material use for the project

❖ Distribute jobs (Work Order) to appointed sections‟ Technical Engineer

❖ Attend the daily VSCC meeting on board vessel.

❖ Check, monitor/ review work progress according to work schedule

❖ Coordinate with Vendor to prepare for commissioning test.

❖ Handle to hand over vessel to the owner/buyer

❖ ROTATING EQUIPMENTS:

Centrifugal Compressors. Reciprocating Compressors. Screw compressors.

Involved in changing of thrust bearing and auxiliary jobs in compressor.

Centrifugal Pumps

Typical job involves, Alignment with driver equipment, Radial and thrust bearing clearance checking and their replacement, Carbon seal and

labyrinth seal replacement.

Changing gears, bearings seals and measuring bearing clearance and backlash of Reducing and increasing gear boxes such as spur, worm

& worm wheel, bevel, spiral bevel and helical gears.

Couplings and clutches, Shaft seals, Lubrication systems.

Blowers and Fans.

Bearings.

Alignment.

❖ Handling and control of all installations of HVAC Equipment package

❖ Control and checking of material HVAC as per standard and qualification

❖ Coordinated with vendor of installation square Ducting/spiral ducting, Diffuser box/Cover diffuser for control air, Fan, compressor at all

accommodation deck and below deck, and then Instrument Valve for refrigerant unit

❖ Revise drawing installation as per actual

❖ Assigned to the Commissioning Team for mechanical commissioning and HVAC

❖ Familiar for record air condition and calculation of flow air and humidity as per specification

❖ Ensure all sections work towards the targeted commissioning schedule

❖ Proficient with the testing procedures and applicable rules and regulations

❖ Decide in consultation with the Deputy Shipyard Manager/ Shipyard Manager/ Commissioning Manager on the manpower requirements









Project Testimonial / Experience









References:


























Note:

- Expected Salary : As per your company | project standard regulation

- Availability : Available Immediately

- Date of Birth : July 16, 1985

- Status : Married

- Age : 35 Years Old

- Passport : C 4255550

These Curriculum Vitae issued with full understanding and responsibility

Signature:

Surya. C. M. M

Email: [email protected] / [email protected]

Mobile & Whats App: +62 81270115003 / +62 81375868397 / +62 82163829995

Skype: surya.christ2







Surya Christ Makroni Manalu

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