Survey Results Bulk Handling
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Transcript of Survey Results Bulk Handling
Page 1 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTSINDONESIA INDONESIA INDONESIA INDONESIA
Particulars IPC I-Indonesia IPC II-Indonesia IPC III-Indonesia Tanjung Perak
Operator of the Port IPCI Private Company
Equipment/Facilities for bulk Handling (supplied by port):
7 units 40T Hopper 2-conveyor 8 units 40t hopper Yard172 units 277250T 4 units 15 cu.m. 10 units grab 4 units 7-10t bagging shore tank hover 12 units bagging machine4 units 31,500T/H 6 units5T grab machine 2 units 8t payloader Loading Point 12 bag/unit@50 kg 400m. Bulk terminal 10 untis 15t dump bagging machine 11m-.232 m. bulk truck3 units-100,000t storage & packaging 10 units 7t forklift Hover 15 cu.m. warehouse
1-350 m. dedicated 7 yard of 25,000 m2 berth 1 warehouse of29 units pipeline 9.32 m265 units 300 T 1 CFS of 1.598 m2 hose34 units 150-300T/H pumping machine
Bulk Handling Facilities/Equipment(supplied by the port users):
7units-40T hopper 5 units 45t reach stacker conveyor3 units 140 T conveyor 150 units 20-40ft trailer trailer/d-truck2 units 250T conveyor 4 units 100-125t shore forklift
crane bagging scale1 unit 300T pneumatic 5 units 40ft spreader wloader conveyor 6 units-20ft spreader warehouses/shelter 2 units forklift storage2 units 100T shore crane
Page 2 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTSINDONESIA INDONESIA INDONESIA INDONESIA
Particulars IPC I-Indonesia IPC II-Indonesia IPC III-Indonesia Tanjung Perak
Bulk Handling facilities/equipmentplanned for acquisition
1 unit 500T 2 units 40t gantry 1 unit 7t forklift 1 conveyor quay crane crane 10 untis head truck & 4 hopper 7t1-40,000T dedicated 2 units 15t grab trailer 2 bagging scale 7t berth 1 bulk storage
2 units head stacker800 sq. m. CY
Liquid Bulk Cargo (metric tons) 1,868,133.00 Palm Oil 2,732,515.00 (type not specd) Latex CPO 1,402,461.00 2,000.00 Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda 3,000.00 Ethanol 17,544.00 Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) 4,571,137.00 Fertilizer 503,374.00 (type not specd) 6,000.00 Cement/Clinker 1,093,035.00 2,819,820.00 Palm kerner 611,856.00 Wheat Soy Beans Corn/Maize Others PKE
Page 3 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTSINDONESIA INDONESIA INDONESIA INDONESIA
Particulars IPC I-Indonesia IPC II-Indonesia IPC III-Indonesia Tanjung Perak Iron Ore Coal Soda/soda ash 3,000.00 Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal 6,000.00 Fish Coke Sulfur Animal Feed 91,313.00 Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons 4,700.00 3,000.00 15,000.00 NRT tons 50.00 DWT tons 10,000.00 0.90 18,000.00 5,000.00 LOA meters 150.00 100.00 125.00 90.00 Draft meters 7.50 9.00 8.00 6.00
Vessel Characteristics-Dry Bulk GRT 25,000.00 10,000.00 25,000.00 40,000.00 NRT 50.00 DWT 35,000.00 0.90 30,000.00 LOA (in meters) 200.00 100.00 180.00 225.00 Draft (in meters) 10.00 9.00 9.00 9.00
Maximum cargo volume in 5 yrs (mt) Liquid 20,000.00 10,000.00 1,868,169.00 6,000.00 Dry 22,000.00 30,000.00 4,571,137.00 40,000.00
Maxim vessel size in 5 years (DWT) for Liquid 35,000.00 100.00 17,500.00 10,000.00 for dry 40,000.00 285.00 25,000.00 40,000.00
Page 4 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTSINDONESIA INDONESIA INDONESIA INDONESIA
Particulars IPC I-Indonesia IPC II-Indonesia IPC III-Indonesia Tanjung PerakDocumentation Required fromCargo Owner
Shipping Instruction Ship Particulars Manifest ManifestImport/Export Doc. B/L B/L Ship Particulars
Documentation Required fromShipping Companies
Manifest Manifest Delivery Order/Receipt Stowage PlanApplication for Berth Letter of Import/ExportStatement of Facts
Training Given/Category of workerLiquid Bulk
labor-cargo handling labor & eqpt. Opr- labor-cargo handling foreman & checker-Surveyor-surveying cargo handling others-shipping cargo handlingmechanic-workshop clerks-english ability
Training Given/Category of worker-Dry Bulk
eqpt optr. - use of fork- no data labor-cargo handling foreman & checker- lift, bulldozer, etc. clerk-english cargo handling
others-shipping
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
Dangerous Cargo Dangerous cargo Safety Dangerous Cargo handling IMO Class handling operationFire fighting Dangerous cargo Warehouse mgmt.
Page 5 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTSINDONESIA INDONESIA INDONESIA INDONESIA
Particulars IPC I-Indonesia IPC II-Indonesia IPC III-Indonesia Tanjung PerakResponsibilities of Worker/Category
terminal optr.- foreman/supervisor- tallymen-accountstevedore-connecting administers port arrange cargp volume pipe from loading warehouse worker- stevedore-supervisor point to manifold arrange cargo space foreman-arrangebulking station-pumping cargo cargo from tank checker-document storage to ships recordsurveyor-sounding/ cargo checking of quality & quantity
Cargo Handling Rates Liquid (per ton) Rp 501 Rp 14,125 Rp 3140/T (rupiah) Bunker Liquid-Truck Loosing Rp 9,611 Liquid-Edible Liquid-Non-Edible Dry Cargo Rp 6.433 (fertilizer) Rp 10,968 (fertilizer) Rp 33,410/t(rupiah) Dry-Truck Loosing Rp 7,418.5 Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil US$1.50/T Palm Kernel Oil Rp 10,900/T clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS Rp51,000-53,000 sand and gravel Arrastre Stevedoring
(rupiah)Other Charges Paid
cargo owner: shippping lines: none cargo owner: wharfage port dues wharfage trimming charge storageshipping lines: port dues light fee
Page 6 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTSINDONESIA INDONESIA INDONESIA INDONESIA
Particulars IPC I-Indonesia IPC II-Indonesia IPC III-Indonesia Tanjung Perak
Procedures for handling cargo For Liquid Bulk: no data see procedures activities planningDoc. compliment-AgentLabor compliment-StevedoringEqpt. Compliment-Agent & Stevedoring co.Productivity-Stevedoring Co.Safety service-IPC1 & Stevedoring co.For dry bulk:Doc. compliment-AgentLabor compliment-StevedoringEqpt. Compliment-Agent & Stevedoring Co.Productivity-Stevedoring Co.Safety service-IPC1 &
Standrd. Written Guidelines for none yes (no data given) none noneLiquid Bulk Handling (Y/N) Yes (ISO-9002)
Operations standard for liquid bulk noneHandling Labor Complement 4 Foreman/20 workers no data no data 1 foreman/1 checker Equipment Complement 48 untis flexible hose Pipe
20 units fire extinguisher3 units fire brigade
Productivity 1.200T/S/H 100 T/H Safety Devices 50 gloves/50 helmets/50 mask 1 helmet, 1 shoes 1 mask/person
Standrd. Written Guidelines for no data no data none noneDry Bulk handling
Operations standard for dry-bulk Handling no data no data Labor Complement 4 foreman/24 worker 1 foreman,1checker,
1 tallyman Equipment Complement 6 portable conveyor conveyor, grab
2 fixed conveyor bagging machine1 pneumatic conveyor
Productivity 800T/S/H 300 T/H
Safety Devices 50 safety,50 helment 1-helmet, 1-shoes 50 masks, 50 gloves per person8 fire extinguisher3 fire brigades
Sanctions/penalties to ensure vessel unberthed if no data n.a. n.a.compliance of operations standards/ productivity lowsafety measures (taken to anchorage)
Factors adversely affecting efficiency of bulk handling operation
skill of labor no data equipment labor availabilityequipment geography equipment availabilityreadiness of cargo fortuituous eventsweather
Page 7 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
INDONESIA INDONESIA INDONESIA INDONESIAPalembang Panjang Pontianak Tanjung Priok
Port Oprt./handling Rabana Aspali-liquid Private contractor Terminal Operatorcompany Perta Insana-Dry cargo owner
no data
375m-2.5T/sq.m. 6 units 25T hopper conventional berth 2 units 4000t shore
tank280m-1T/sq.m. 8 units 5t grab conventional berth 12 units 30t/h bagging
machine4-185 TPH/1-150 TPH 1 unit 10t payloader pipeline 2 units 10,000T1-150TPH pipeline warehouse
1 unit 75t/h hose
40 units 15t dump 200 t/h pipeline truck 2 units 2000 t storage2 units 20000t total tank sq.m. warehouse1 unit hydraulic pump
Page 8 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
INDONESIA INDONESIA INDONESIA INDONESIAPalembang Panjang Pontianak Tanjung Priok
13-1.500T to 3,000T 2 unist 100t/h/unit liquid tank oil pump engine
2 units 155KVA/unit generator
176,903.00
20,015.00
14,973.0026,388.00
4,017.00 1,500.00
196,835.00
Page 9 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
INDONESIA INDONESIA INDONESIA INDONESIAPalembang Panjang Pontianak Tanjung Priok
1,243,155T(athracil)
15,280.00
4,320.00
19,355.00 6,000.001,500.00
23,300.00 7,000.00163.00 105.00 100.00
6.50 7.50 5.00
19,952.00 8,000.00
27,815.00 10,000.00167.00 120.00
7.00 8.50
8,500.00 10,000.00 2,000.008,700.00 20,000.00
23,300.00 12,000.0027,815.00 23,000.00
Page 10 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
INDONESIA INDONESIA INDONESIA INDONESIAPalembang Panjang Pontianak Tanjung Priok
Manifest Manifest no dataB/L Statement of Facts
Daily Report Billing
no data Master Cable no data no dataStowage Plan
no data foreman & stevedore no data no data cargo handling
no data foreman & stevedore gang boss- no data cargo handling supervisor
no data Dangerous cargo no data no data
Page 11 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
INDONESIA INDONESIA INDONESIA INDONESIAPalembang Panjang Pontianak Tanjung Priok
no data stevedore-ship no data no data stability/arrange cargoforeman/supervisor- monitor worker
Rp26,850/T RP985/T/M3Rp18,213/T
no data wharfage cargo owner: no dataport dues wharfage
port dues supervision chargeshipping lines: berth/anchorage pilotage/tuggage/ mooring/dockage
Page 12 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
INDONESIA INDONESIA INDONESIA INDONESIAPalembang Panjang Pontianak Tanjung Priok
no data no data no data no data
no data no data none none
no data no data no data no data
no data no data no data no data
no data no data no data no data
no data no data no data no data
no data no data no data no data
Page 13 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
INDONESIA INDONESIA BRUNEI BRUNEITeluk Bayur Jambi Heidelberger
Zement SdnPort Operator Shipper dry bulk handled
by co. personnel
none
4 conveyor belt 1 berth 3 units 8000T/24H 300 T/G/H 1 pipe hopper2 bulk cargo 5 tanks 5000t 3 units 450T/H dedicated berth hopper1 liquid bluk cargo 4 units 2x6.3-5.0m3 berth grab3 dump pipe 1 unit 50000t silo 200 T/G/H 1 unit 6000t shed9 silo 88,000 T27 CPO tank 2,000-3,000 t3 asphalt tank 1,500 t
no data no data
2 units 8000t cement 3-5 units 15-225t silo shore crane2 units 3200t bitumen tank3 units 2.5 cu.m. bulldozer
Page 14 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
INDONESIA INDONESIA BRUNEI BRUNEITeluk Bayur Jambi Heidelberger
no data no data none
no data
315,468.0012,391.00
1,863,194.00
15,782.00
no data
3,129,733.00 5,000.00 230,000.00
Page 15 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
INDONESIA INDONESIA BRUNEI BRUNEITeluk Bayur Jambi Heidelberger
154,350.00 9,000.00
634,968.0020,732.00
24,000.00 1,444.00 4,386.00 1,316.00
35,000.00 1,801.52 4,780.00 67.30 105.00
9.00 4.57 6.00
16,000.0022,000.00 no data 6,430.00
4,576.00 25,000.0030,000.00 160.00
151.00 110.18 9.009.00 11.00
331,250.00 1,500.003,939,783.00 6,500.00 252,000.00
no data106.18106.00 20,000.00
Page 16 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
INDONESIA INDONESIA BRUNEI BRUNEITeluk Bayur Jambi Heidelberger
no data no data Delivery Order B/LBillingPacking List
no data no data Manifest Packing/Hatch ListB/L
Billing
no data no data no data no data
no data no data no data crane optr., deckhand & wheel loader- on the job
no data no data no data no data
Page 17 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
INDONESIA INDONESIA BRUNEI BRUNEITeluk Bayur Jambi Heidelberger
no data no data foreman/supervisor- Eqpt. Optr.-operates supervises cargo crane handling deckhand-operatesoperations asst.- hydraulic grab tallies & documents wheel loader-trims cargo hold
no data no data no data
0.50 cent/T
no data no data cargo owner: no data wharfage space rentalshipping line: dockage
Page 18 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
INDONESIA INDONESIA BRUNEI BRUNEITeluk Bayur Jambi Heidelberger
no data no data cargo manifest no data
no data no data none no data
no data no data none
no data no data
no data no data none no data
no data no data no data1 Superintendent1 Supv./12 operation4-hydraulic grab3-hoppersconveyor belts450T/H
alarms & helmetfire ext.
no data no data no data no data
no data no data equipment weatherfortuituous event
Page 19 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL. PHIL-Bataan PHIL. PHIL.MICT SMC-Malt Batangas Tacloban
NonePhil. Foremost Milling Corp.
7 units 4.5-7 cu.m. 4 units hopper RC Wharf 820.5 m. clamshell 6 units bagging machine2 units 2.5 cu.m. 12 units 3-7t clamshell payloader
none
lot-200t/hr conveyor 1 payloader 200 m. concrete pier 1 hopper 2.5 tons28-22000 nu btumen bucket 2.5-3.5 tons tank1-200t/h ship unloader
Page 20 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL. PHIL-Bataan PHIL. PHIL.MICT SMC-Malt Batangas Tacloban
no data none
none 4 units 8 cu.m. clam shell5 units trot for mooring bouys2 units 2.5 cu.m. payloader
none no data none
20,096.00
417,500.004,400.00 19,169.00
36,800.00 34,530.00
Page 21 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL. PHIL-Bataan PHIL. PHIL.MICT SMC-Malt Batangas Tacloban
130,000.0032,459.00
5,235.00
85,540.27
27,665.37
n.a.none
22,000.00 4,000.00 10,334.5612,000.00 1,600.0035,000.00 6,000.00 13,711.61
180.00 189.00 80.00 124.6210.50 10.00 4.35
n.a. none41,999.00 12,500.00 15,008.00 7,000.00
n.a. none45,000.00 no data 10000GRT 38,944.00
Page 22 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL. PHIL-Bataan PHIL. PHIL.MICT SMC-Malt Batangas Tacloban
no data no data B/L B/LCommercial InvoicePermitsTax Declaration
no data no data no data manifeststatistical supplement
no data no data no data n.a.
labor-safety eqpt. Optr-on the job labor-cargo handling no dataeqpt. Optr-safety payloader optr.-driving device use
Safety no data no data no data
Page 23 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL. PHIL-Bataan PHIL. PHIL.MICT SMC-Malt Batangas Tacloban
no data Operations Asst.- Stevedore-marshall traffic/ no data operate unloader/ load cargo/bag cargo
store cargo in silo operate winch stores cargo in siloEqpt. Optr-discharges cargo
no data
P128.9 arrastre/stevedoring
cargo owner: shipping line: cargo owner: cargo owner: barging pier maintenance fee wharfage wharfage dues extra labor shipping lines: shipping line: standby charge port dues port dues eqpt. Rental usageshipping line: berthing pilotage pilotage
Page 24 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL. PHIL-Bataan PHIL. PHIL.MICT SMC-Malt Batangas Tacloban
no data no data no data not indicated
no data no data no data none
n.a. not applicable
no data no data no data
yes None None
no data no data no data
helmet, gloves, safety shoes& goggles
no operation no data no data not indicated
coodination/ discharging/loading unavailability of trucks weather condition cooperation sequence non-availability of hauler
Page 25 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL. PHIL. PHIL.Iloilo Commercial Cagayan de Oro Davao
Port ComplexVisayas Vets Port Svcs. Inc. Oroport not indicatedPhil. Foremost Milling Corp.
no data 2 clamshell grab 4.5tons 1 reservoir liquid bulk24 hoppers 8 tons 2,000 m.t.70 weighing scales 5 tons pipeline60 stitiching machine10 buck hoppers 2 tons 3 warehouses 10,000m23 open storage areas 3,000m21 gantry crane 45 tons2 lattice crane 25/45 tons
1 pneumatic unloader 25 m.t. nil 1 hopper 20 tons2 hoppers 12.5 m.t. 2 hoppers 30 m.t. 1 backhoe 3 m.t.1 bobcat 3 m.t.2 cement silos 5,000 m.t.
Page 26 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL. PHIL. PHIL.Iloilo Commercial Cagayan de Oro Davao
1 bagging shed 1,000 m2 1 bulk unloader 3,000 mt none2 bagging machine1 warehouse 5,000 m2
285,495.00 4,529.96
30,000.004,000.00
77,850.00 110,000.00
175,000.00 70,000.00
Page 27 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL. PHIL. PHIL.Iloilo Commercial Cagayan de Oro Davao
20,000.00
124,593.00
2,020.00 1,851.00
2,750.00 5,000.00 2,889.008.00 100.00 79.775.50 6.00 5.54
10,100.00 7,941.00
16,000.00 25,000.00 12,274.00140.00 180.00 129.36
8.00 11.00 5.77
5,000.00 3,000.00 3,469.8928,200.00 27,000.00 4,331.80
7,500.00 5,000.00 14,162.85
45,512.00 30,000.00 16,592.84
Page 28 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL. PHIL. PHIL.Iloilo Commercial Cagayan de Oro Davao
Permit to Transfer & B/L Import Entry Other BOC requirements customs documentation Cargo Withdrawal Permit
manifest Application for Berth Application for berthstowage plan Stowage plan
no data stevddore-pipe/hose fitting not applicable
winchmen/bagger/cargo stevedore-net operation/ not applicable hold workers-safety hooking/safety/trimming
bagging crew-bag filling/stiching forklift optr-palletized pilingtruck loader-trucking piling
international safety not applicable not applicable standards & requirements
Page 29 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL. PHIL. PHIL.Iloilo Commercial Cagayan de Oro Davao
stevedores-unload bulk fertilizer into hopper
winchmen-transfer cargo from stevedore-resp. not stated baggers-fill up sacks with hold to hoppers wichman-resp. not stated bulk fertilizer and baggers-measure and seal sew before piling into bagged bulk cargoes truckscargohold workers-gather/ pile bulk cargoes using back hoe or bobcat for transfer thru clamshell or unloader
no charge for liquid bulk per approved tariff rate
P79.20 plus P24.40 for bagging
P107.75/mt
P8.55/m.t.P20.05/m.t.
cargo owner: palletizing charge cargo owner: wharfage storageshipping line: wharfage port dues shipping lines: berthing/anchorage vessel charge
Page 30 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL. PHIL. PHIL.Iloilo Commercial Cagayan de Oro Davao
liquid bulk: grab bucket/cargo nets fitted For liquid bulk-undertaken at private port on board vessel Loading is done tthrough
cargo place in hoppers w/ pipelines installed at thedry bulk: spouts wharf with 1 arrastreusual procedrues for conven- cargo bagged and stiched personnel assigned every tional handling which starts piled units pallets 8 hours to check leakswith application for berth, stacked in sheds and or piling For dry bulk-special permit to transfer areas Stevedore unload bulkfrom BOC and payment fertilizer from vesselof port charges. by ship's crane unto
hopper. Baggers are assigned at the dockside to bag the fertilizer into sacks which are then sewed and piled to trucks
None None no data
no data None
4 manpower 3 for 24 hours stevedores1 Forklift 3.t Tons pipeline
77 mt/hr 166.66 m.t.4 pcs each hard hat/gloves/ safety shoes and warning signs
None None no data
50 stevedores/100 baggers 4 gangs 1 gang of arrastre & stevedr
per hatch4 hoppers 1 cargo net/2 hopper bagger/ 3 ship's crane, 3 forklift1 unloader 1 clamshell 1 hopper/hatch
1 clamshell/ship's crane125 mt-bulk wheat/50 mt 35 mt/hr 1,000 m.t. per dayfor bulk fertilizersafety shoes/boots & mask not indicated gloves/workerper worker
suspension of operation reprimand permit to operate is revoked
weather condition inclement weather cargo which hardenedunavailability of trucks availability of truck haulers at the lower hold
Page 31 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL PHIL PHILButuan Masao Nasipit
Veg. Oil Phils. Inc. not indicaetd consignee & shipper
1 booster pump 81 mt/hr 1 payloader 75 t 1 liquid bulk manifoldhose (by operator) 1 booster pump 81 mt/hr Circ. 10 inchespipes ( by operator) 1 shore receiving manifold1 storage tank 1,300 mt hose2 storage tank 560 mt 4 receiving tanks (shell)
6.186 cu. M.2 receiving tanks (veg. oil) 2,000 cu. M.
same as the ones supplied 2 payloader 35-50 T noneby operator 1 booster pump 81 mt/hr
4 truck tanker 48 mt
Page 32 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL PHIL PHILButuan Masao Nasipit
1 booster pump 81 mt/hr none none
1,151.00 no data
25,983.00
97,376.95
not applicablenot applicable
Page 33 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL PHIL PHILButuan Masao Nasipit
1,555.75
296.00 3,220.36 no data
441.00 5,209.1436.00 86.78
1.72 4.15
not applicable656.23 no data
1,000.0040.28
2.28
1,200.00 6,165.30 6,000.00n.a. 355.60 not applicable
1,500.00 6,800.00 3,000.00n.a. 1,000.00 not applicable
Page 34 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL PHIL PHILButuan Masao Nasipit
Product Transfer Slip application for berth bunkering permitpermit to discharge permit to unload dangerous/wharfage clearance flammable cargo certificate
not indicated coasting manifest application for berthmaster data of safe departure
pump optr-cargo handling no data line tender-dangerous of crude palm oil cargo
not applicable payloader optr-pole training not applicable
not applicable Filipinas Shell Petroleum basic safety course on Corp. has its own training dangerous cargo handling for its workers operations
Page 35 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL PHIL PHILButuan Masao Nasipit
pump optr-takes charge of no data line tender-secures nozzles loading cpo from storage of marathon hose to the tank to vessel intake manifold
no handling rates
P5.00/mt wharfage
P67.70 rev. ton arrastre
P15.85 stevedoring
cargo owner: cargo owner: cargo owner: wharfage wharfage wharfage (P5.0/m.t.shipping line: permit to discharge shipping line usage fee shipping line: usage fee (GRT x 0.50 x
usage fee no. of days x 1.10 vat) pilotage fee mooring/unmooring
Page 36 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL PHIL PHILButuan Masao Nasipit
CPO operator takes charge none noneof pumping/loading of CPO to vessel from storage tank.After loading, CPO Optr submits loading report to the office and the office preparesProduct Transfer Slip of thevolume loaded
(refer to written proceduresattached)
None none handling dangerous cargo
none
1 booster pump hose
81 mt/hr not indicatedfire extinguisher/first aid kit/ hard hats/safety signs
none none not applicable
no data not applicablenot applicable
not applicable no data PPA AO 13-77, PD 857
non-availability of stocks no data inadequate facilitiesfrom source presence of squatters near th
pipeline
Page 37 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL. PHIL PHILHema Port SMC, Bataan Malt Terml. CurrimaoMariveles
Hema Port Terminals,Inc. SMC Private port operator
4 clamshell 2.5-5 tons 1 ship unloader 200 t/hr 1 govt. pier for general cargo1 bobcat 2 tons 1 belt conveyor 200 t/hr & bulk cargo (dry) 15 to 4 units hopper (manual 2 buckets elevators 200 t/hr 31 m.t/ngh bagging) 2 bucket elevators 75 t/hr2 forklift 2.5-6 tons 3 drag chain conveyor 200 t/hr1 berth 142 m. with shore 5 drag chain conveyor75 t/hr crane 1 hopper scale 200 t/hr1 berth 170 m. with shore 1 hopper scale 75 t/hr crane 1 rotary magnet 200 t/hrwharfinger (1-5) 2,250 m. 1 drum 200 t/hropen storage 9,300 m2 1 pier
28 concrete silos 20,000 m.1 admin building
1 payloader 3.5 m.t. same as above 1 truck mounted on crane 1 dump truck 23 m.t. 30 T1 mobile crane 16 tons 1 private pier conveyor type1 crawler crane 100 tons for limestone 300 mt/hrfacilities same as above
Page 38 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL. PHIL PHILHema Port SMC, Bataan Malt Terml. Currimao
2 conveyor 300 tons/hr none 1 forklift 30 t2 automatic bagging machine 200 tons/hr5 warehouses 2,250 m2 each1 berth 140 m2 with shore crane1 berth 172 m2 with shore crane
not applicable n.a.
17,288.00
Page 39 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL. PHIL PHILHema Port SMC, Bataan Malt Terml. Currimao
120,000.00
3,000.00
1,200.00none for 2000
not applicable not applicable1,280.00
2,013.0077.00
3.40
449.00 handy max none for 2000
1,210.0067.35 180.00
7.50 11.00
n.a. n.a. 1,721.00
4,200.00 19,000.00 none for 2000
n.a. n.a. 2,013.00
1,210.00 handy max none for 2000
Page 40 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL. PHIL PHILHema Port SMC, Bataan Malt Terml. Currimao
Manifest' n.a. bill of ladingB/L Berthing Permit Permit to Discharge
manifestno data n.a. wharfage clearance certificate
Usage feePort chargesVessel information sheetStatistical report
n.a. n.a oil spillage preventionfire preventionIMO MARPOL 73/78
basic port operations n.a. port safety on dry bulksafety training cargo handling
safety measurer n.a. training on oil spillage protectionexplosive handling fire prevention
IMO MARPOL 73/78Training on handling dry bulk cargo
Page 41 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL. PHIL PHILHema Port SMC, Bataan Malt Terml. Currimao
arrastre/stevedore-proper no data observe safety practice in port loading/unloading of cargo
no data n.a.
P20.68/m.t.P12.58/m.t.
no data cargo owner: cargo owner: wharfage wharfage customs duties storage shipping line: shipping line: maintenance fee port dues/usage fee dockage pilotage ancillary services/permits
Page 42 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL. PHIL PHILHema Port SMC, Bataan Malt Terml. Currimao
no data no data Consignee submits notice of arrival of veselConsignee receives approve berth assignmentConsignee prepares safety equipment with gears for disch.Consignee pays wharfage dues
no data n.a.none
no data no data
no data 3 manualpipeline
300 mt/hr3 fire extinguishers, gloves, hard hat, uniform, safety shoes, 2 radioreceivers/transceivers
no data yes none
no data 6 stev./shift, 1 unloader optr/ 12 manual
shift, 2 opns. In charge/shiftno data no data conveyor system
no data 200 tons/hr 14 mt/ngh
PPE fire & safety devices 12 fire extinguishers, gloves, hard hat, safety shoes, 2 radiotransceivers
no data no data PD 857, PPA Port Rules & Reg.
no data size of vessel weather mode of transfer to vessel hold
Page 43 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL. PHIL. PHIL.General Santos Legaspi Mariveles Terminal
South Cotabato Port Svcs., Inc. Port Users
2 clam shell 3 T 1 RO-RO ramp 4 units 750 mt/hr weighing scale2 clam shell 6T 20-5,500mt/silo2 clam shell 7T 5 bays of 10,000mt/bay warehse4 hoppers
not applicable
1 crane 1 payloader 10 tons 25 dump trucks 20 tons
1 steel ramp 45 tons
Page 44 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL. PHIL. PHIL.General Santos Legaspi Mariveles Terminal
none none not applicable
not applicable not applicable4,620.00
44,128.00 not applicable29,882.00
74669 mt 11729 mt 106670 mt
Page 45 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL. PHIL. PHIL.General Santos Legaspi Mariveles Terminal
37,788.00 3,341.07 739,820.00
no data not applicable498.80
622.53
58.003.60
1,801.00 616.60 35,000.00 20,000.00
2,786.00 65,000.0072.00 62.32 225.00
3.27 3.50 12.00
1,500.00 no data1,622.53 2,250.00 60,009.01
2,500.00 no data2,786.00 1,231.40 74,750.00
Page 46 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL. PHIL. PHIL.General Santos Legaspi Mariveles Terminal
Bill of Lading cargo entry/withdrawal permit B/L
Bill of Lading Manifest Manifestbill of lading Stowage Planvessel information sheet Vessel Data
no data no data no data
Clam shell Optr-multi-skill no data no data training
multi-skill training basic training no datasafety
Page 47 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL. PHIL. PHIL.General Santos Legaspi Mariveles Terminal
stevedores-handle cargoes on payloader optr-loads cargo to no data vessels dump truck clamshell optr-transfer cargoes gang leader-leads group in to hoppers performing tasksstevedores/arrastre-do the stevedore/dock worker-trimming bagging and sewing opns. of cargos on dump truck
P69.70/m.t.
US$5.50/mtUS$6.50/mt
P87.30/m.t.P20.45/m.t.
bagging & sewing-P55/ton cargo owner: no data
wharfageshipping line: harbor fees dockage fee pilotage mooring fees
Page 48 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL. PHIL. PHIL.General Santos Legaspi Mariveles Terminal
no labor used for liquid bulk. Dump trucks roll on board LCT Unloaders/conveyors/warehousevessel workers just attach pipe or barge to barges or vessel from depot to vessel. Payloader Optr loads cargo onfor dry bulk- dump truckscargo on vessel is transferred Workers trim cargoes on board to hoppers dump trucksarrastre place bags at mouth of Dump trucks are covered with hoppers to catch cargo tarpaulineanother group headed by a gang Dump trucks roll off the vessel boss does the bagging & sewing
none none no data
no data no data
no labor no data no datapipes
none no data no data
no data
1 clamshell optr,1 arrastre/stev., 1/shift gang leader1 gang boss 24/shift dockworkersclamshell or bulk net 1 payloader
1 shovel/worker
51 m.t. 90 mt/hr
mask, hand gloves
none no data no data
rainy season weather weather/temperature availability of trucks
Page 49 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL. Philippine Foremost PHIL. - NHMasbate Milling Corp.-NH Taiwan Cement Corp.
Dry Bulk-CHOLiquid Bulk-supplier/carrier
lighting facilities 4 units 2.5-5t clamshell 400 TPH pipeline1-500t/h(mobile pneumatic)loader M528-55 KW exhaust fan1 unit 2.t tons forklift M559-11KW Air Compressor1 w/2byas of 20,000 tons 520 cu.m./min Big filter warehouse10 units 36000t silo1 unit 500t/h pneumatic mechanical receiving system1 unit 100t/hr mobile barge barge load out syste,2 bobcat4 minidozer
Not applicable not applicable
By the Port Users:6 dump truck12 units 2.5t bucket
By the CHO:12 shovels2 cargo/safety nets 5 mt
By Shipper:1 conveyor 3mt2 bobcat 1.5 mt1 spreader 2.5 mt
Page 50 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL. Philippine Foremost PHIL. - NHMasbate Milling Corp.-NH Taiwan Cement Corp.
not applicable
1 weighing scale 30 mt 3 units of 10,000 mt silo
not applicable
8,000.00
x (no volume)
36,331.17
Page 51 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL. Philippine Foremost PHIL. - NHMasbate Milling Corp.-NH Taiwan Cement Corp.
38,000.0070,721.88
250.00
300.004.802.80
1,250.00 25,895.00 11,647.00 13,673.00 4,692.00
1,580.00 43,598.00 18,527.9578.00 185.84 148.00
4.50 23.10
250.00 not applicable1,200.00 30,908.00 16,000.00
300.00 not applicable1,350.00 43,598.00 148.00
Page 52 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL. Philippine Foremost PHIL. - NHMasbate Milling Corp.-NH Taiwan Cement Corp.
Delivery Receipt Surveyor ReportStatement of FactsCustoms ClearanceNotice of Advice
Manifest NOR SurveyorB/L Statement of Facts Customs Clearance
Notice of Advice
stevedore-firefighting & safety not applicable not applicable
operations personnel-safety eqpt. Optr-for unloader & silo not applicablewinch optr-firefighting & solas
Port safety courses not applicable Forklift/welding operation & maintenance
Page 53 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL. Philippine Foremost PHIL. - NHMasbate Milling Corp.-NH Taiwan Cement Corp.
no data
arrastre-handles cargo from no data technician-aligns rubber hose, hauler to vessel tightens boltstevedore-assigned inside vesseltrimmer-implements stowage plan
no data
P74.08/mt
38.12/mt
cargo owner: cargo owner: cargo owner: wharfage wharfage wharfageshipping line: shipping line: dockage fee port dues berthing fee mooring/unmooring port usage fee pilotage service mooring fee
Page 54 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL. Philippine Foremost PHIL. - NHMasbate Milling Corp.-NH Taiwan Cement Corp.
Copra loaded in buckets inside Incoming cargo: Alignment of rubber pipetrucks, lifted by crane to the Pneumatic ship unloading Attachment of pipe to vesselhatch of vessel. Pier Intake mechanical conveyng Air blowing of pipes from vessel
Bulk weighing & pre-cleaning Transfering of bulk cementMechanical conveying to silos from vessel to silo or warehouseOutgoing cargo:Silo/warehouse dischargingMechanical conveying to scale
Bulk weighing Mechanical conveying to vessel
no data no data none
none no data none
no data no data no data
none no data none
no data
arrastre 15 per gang/stevedore-8 no dataper gang/signalman 2 per gang1 crane/6 trucks/12 buckets for pipe alignment1 spreader/conveyor/nets/spider
26 mt/ship hour
shoes/goggle/mask/hard hat Silo pilot lever detector
not applicable Reprimand for first offense
mechanical breakdown weather water conditioninclement weatherunavilability of truckswaiting for cargo
Page 55 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL. PHIL. PHILSouth Harbor Limay Planters Products Inc.
(Limay)Limay Bulk Handling
Terminal, Inc.
1 unit-3 tons bobcat 1 unit 415 t/hr hopper 1 stationary unloader 415 t/h5 R/L (3-14 T) hydraulic 44 units-3-4 tons clamshell 1 hopper 100 t11 R/L (3T) conventional chain 10 Payloader 1 main conveyor 90m/min.5 (9T) and 6 (6T) Okura 10 covered & Open storage 10 payloader (TCM 45/125/
of 150,000 mt. 175/275) 1.2m3-4.2m31 RC pier 57,000 DWT3 covered warehouses 15,940 m26 open storage areas 38,300m2
no data no data
6-12 tons buldozer
6 tons payloader3 & 5 tons bobcat
Page 56 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL. PHIL. PHILSouth Harbor Limay Planters Products Inc.
Clam shell 100,000 mt. storage area no dataPayloaderBackhoeBobcat
nil
x (volume not specified)280,000.00 150,000.00
x (volume not specified)
Page 57 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL. PHIL. PHILSouth Harbor Limay Planters Products Inc.
160,000.00 250,000.00x (volume not specified)
10,000.00 100,000.00
x (volume not specified)
x (volume not specified) 25,000.00
no data not applicable
no data25,865.30 25,000.00
39,000.00184.00
11-12m 11.00
no datan.a
44000mt 44,000.00
no datan.a.
29307 GRT 52,000.00
Page 58 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL. PHIL. PHILSouth Harbor Limay Planters Products Inc.
no data B/L no data
no data B/L no data
no data no data n.a.
cargo handling for stevedores all-safety, team building & first operations personnel-safety, aid proper handling of bulk
eqpt. Optr-winch/signalman materials, pollution control training & defensive drivinggang boss-supervisory & safetycheckers-orientationoperations personnel-safety & S.T.A.R.
no data no data safetyproper handling and storage of bulk materialspollution control
Page 59 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL. PHIL. PHILSouth Harbor Limay Planters Products Inc.
tallymen/checkers-count/record eqpt. Optr-operates payloader/ no data cargo mobile & other handling eqpt.stevedore/arrastre-work on board/dockterminal optr-supervise cargo cargo handlingeppt. Optr-operates winch/ forkliftsignal man-assists winchman
flexible rate due to competitionP59-P64/mt arrived at after negotiation
P172/mt
cargo owner: no data no data wharfageshipping line: port dues dockage
Page 60 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL. PHIL. PHILSouth Harbor Limay Planters Products Inc.
no data no data Prepare discharging action planfor every shipment which spellsout guaranteed discharging rateand method of discharge as well as standards to be achieved
no data no data n.a.
no data no data n.a.
no data no data
no data no data guaranteed discharging ratebased on contract & industrystandards
no data no data
no data 20 persons operations personnel-13/shift,stevedores-15/shift
Unloader/Loader/Payloader 2-3 TCM 45 payloaders
4000-5000 mt/day 4,000-6,000 mt/day
goggles, mask, gloves, hard hat hard hat, safety sheet, gloves,dusk mask, safety goggles,working clothes
reprimand to suspension payment of demurrage payment of demurrage & payfull cargo losses that exceedstandards
no data equipment system breakdowntype fo cargo type of vesselweather condition of dry bulk cargoback-up/storage area
Page 61 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHIL. PHIL. PHIL.Surigao Tabaco Zamboanga-PHIDCO
Tabaco Port Cargo Corp.
not applicable 7 payloader 2.5 cu.m. 2 units payloader2 quay cranes 25 tonner 2 units 180-230 mt/hr pipeline1 warehouse 14 units 5 cu.m./bucket1 transit shed 4 units 50 m. total length-hose
not applicable
8 units 3 tons conveyor 4 clamshells15 dump trucks
Page 62 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHIL. PHIL. PHIL.Surigao Tabaco Zamboanga-PHIDCO
none
Conveyor backhoeclamshell
not applicable
39,560.00
not indicated
Page 63 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHIL. PHIL. PHIL.Surigao Tabaco Zamboanga-PHIDCO
1,000.00 20,000.00
not applicable 20,000.00
15,000.0035,000.00
150.00
no data1000-2000 12,000.00
7,000.0015,000.00
60.00 150.007.00
undeterminednot applicable
1,000.00 2,000.00
not applicable no data1000-2000GRT 7,961.00 no data
Page 64 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHIL. PHIL. PHIL.Surigao Tabaco Zamboanga-PHIDCO
B/L B/L Customs Import/Export Licensecargo entry/withdrawal permit
B/L Manifest no datastowage plancrew listship particulars
no data not applicable eqpt. Optr.-orientation
eqpt. Optr-oepration eqpt. Optr & workers-port eqpt. Optr-orientation safety
Dangerous cargo handling dangerous cargo not applicable
Page 65 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHIL. PHIL. PHIL.Surigao Tabaco Zamboanga-PHIDCO
stevedore-general stevedoring per gang-meet agreet metric ton foreman/supervisor-supervises work discharge per day per cargo handlingforeman/ganboss-supervises contract eqpt. Optr-operates crane/ stevedoring operation payloader
labor-times/levels cargoes in hold
pipeline optr-watches for leakspump optr-in charge of pipeline
no data not applicable
P33.10/m.t.P51.95/m.t.
not applicableno data cargo owner: no data
wharfage temporary vehicle passshipping line: port dues berthing fees
Page 66 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHIL. PHIL. PHIL.Surigao Tabaco Zamboanga-PHIDCO
no data liquid bulk-not applicable Liquid: dry bulk- Connects hope submit pertinent documents Pumps cargo from source to ship like b/l & manfiests Disconnects hosefill up cargo entry/withdrawal Dry: permit and pay wharfage Operates payloaderPPA approve workers schedule Brings cargo to vesselcargo operation begins after Dsicharges cargo PPA approval Trims/levels cargo
no data none none
no data none none
no data no data no data
no data none none
none
5 Arrastre & 12 stevedores no data
All gears below hook no data
30 tons/NGH 750 m.t./gang/hr
dust mask, gloves, safety shoes
no data minimum 3 months suspension not applicablefrom work of an erring worker
no data weather equipmentcondition of equipment
Page 67 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
PHILIPPINES MALASIA MALASIAPhil. Mining Svc. Corp. Johor Bintulu Port Sdn
PMSC personnel operates BhdBintulo Port Sdn
1-bulldozer 1 unit 400-800Tons 1 conveyor1-wheel loader Continiuous 3 direct pipelines
Unloader 3 units 400 tons Level Luffing Crane2 units-400tons Crane & Hopper
n.a.
1 mobile coneyor 1 grab
Page 68 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
PHILIPPINES MALASIA MALASIAPhil. Mining Svc. Corp. Johor Bintulu Port Sdn
2-250T portable bulk fertilizer conveyor system storage
3,746,700.00 833,671.00
383,900.00937,700.00
2,316,700.00 3,118,229.00220,600.00
17,202,607.00
797,700.00 217,622.00944,400.00
944,400.00
538,700.00
Page 69 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
PHILIPPINES MALASIA MALASIAPhil. Mining Svc. Corp. Johor Bintulu Port Sdn
Silica sand- 494,001
422,753.00
80,346.00
72,083.00120.00 290.00
13.00
27,104.00
43,700.00150.00 183.00
13.00
67,408.0055,000.00 25,528,720.00
72,083.00Panamax 43,700.00
Page 70 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
PHILIPPINES MALASIA MALASIAPhil. Mining Svc. Corp. Johor Bintulu Port Sdn
no data Manifest cargo manifestB/LDelivery OrderCustoms Form (1/2)ZB Form (1/2)DG Declaration FormShipping Note
no data Stowage Plan Application of BulkInvoicing Advice (AOB)Packing/Hatch ListFinal Outturn
no data clerks-basic training no datah9se fixer-hose fixing
no data crane oprt-use of no data cranetrimming optr-in housegang boss-ship characteristicsclerk-basicsignal man-conven. operation
no data organic personnel Identification of dange-not involved rous cargoin operation Handling of DG
Supervision of DGEmergency Response on accidents
Page 71 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
PHILIPPINES MALASIA MALASIAPhil. Mining Svc. Corp. Johor Bintulu Port Sdn
no data no data no data
RM 2.50RM 3-4
RM 5-9.50RM 6-9.50
RM0.50/ton
RM1.0/tonRM0.50/ton
no data cargo owner: cargo owner: wharfage port indirect trimming charge shipping line: general charge berth occupancyshipping line: towage dockage pilotage/dockage tug assistance
Page 72 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
PHILIPPINES MALASIA MALASIAPhil. Mining Svc. Corp. Johor Bintulu Port Sdn
port dues
no data no data For liquid bulk-all doneby shipper/terminal
Pumps cargo from source to ship operator.
For Dry bulk-submissionof manifest; preparationof logistics & manpowerrequirements; applicationfor mooring of equipmt.to port (excavator)
no data none no data
n.a no data
no data no data no data
no data no data no data
no data comply with DOSH
stevedore-depends on hatch; eqpt. Opr-4/hatchForklift-2/hatchTrailer-2/hatch
netsling (1/hatch) & wire-sling (1/hatch)
no data no data BPA Port By-Law 1981Terms & Conditions of Business 1993
no data manpower weatherequipment equipment (grab)type of cargo Transportation (cycle time
port to warehouse)
Page 73 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
MALASIA MALASIA MALASIAKuching Northport Miri
Liquid bulk- by oil co. Northport except for Petronas Dagangan Dry bulk-by private liquid bulk storage Berhad (Liquid Bulk) stevedores facilitiesPalm Oil-by SALCRA
2 Oil Jetty @ 93 m.Length not applicableDry Bulk Multi Purp.berth-Pending Terminal 639 m. 2 Luffing Crane of 12 Tons-Senari -635 m. capacity
Dry bulk: 3 wharf of 596 m. 6 open storage of 30,935 sq. m. 1 open yard of 12,356 sq. m.Liquid Bulk: 4 wharf of 780 m.
dry bulk hoppers/grabs 4 units hoses of 150 tons/ 20 units I.G. Skid Tankexcavabor/bulldozer hr. @20,000 each
11 Multi Purpose berth
Page 74 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
MALASIA MALASIA MALASIAKuching Northport Miri
Oil Terminal at Senari 1 bulk crane of 20 tons not applicable
no data1,183,051.00
205,528.00251,167.00 804,470.00
no data925,389.00
Page 75 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
MALASIA MALASIA MALASIAKuching Northport Miri
448,947.00 121,282.00
515,604.00
no data2,705.00 30,000.00
20,000.00
110.00 113.31 6.40
no data10,156.00 30,000.00
185.00 7.60
6105 (2003) 20,000.00 13676 (2003) 30,000.00
7,712.00 60,000.00 28,493.00 45,000.00
Page 76 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
MALASIA MALASIA MALASIAKuching Northport Miri
Appendix AApplication for direct delivery Split Charge Agreement Appendix CConvoy Note Integrated Import/Export Manifest
DocumentMisc. Ship VoucherDraft Survey Report
Inward Manifest Manifest no dataSplit Charge Agreement
Ship Advice Voucher
workers belong Drivers-handling of mobile crane not applicableto private co. Others-safety procedures
no data Winchman/Deckman - not applicable handling of ship crane
Crane Driver- handling bulk craneOthers - safety procedrues
not applicable For Dangerous Liquid Bulk: not applicable
Special skills-berthing/ unmooring of bulk carriers & ship to shore cargo handlingTraining reqmnt.-competency in ship to shore safety proceduresFor Dangerous Dry Bulk: Not applicable
Page 77 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
MALASIA MALASIA MALASIAKuching Northport Miri
no data Mandore: not applicable Monitor handling of cargo on boardWinchman/Deckman: Handle ship's crane on boardStevedore: Handle cargo in hatch of vessels on or land side where labor is needed
no datano data
RM 8.30
RM1.8 RM3.0
cargo owner: RM2.00 (Local)RM2.50 (foreign) no data wharfageshipping line: throughput charge stevedorage R S & D
Page 78 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
MALASIA MALASIA MALASIAKuching Northport Miri
see brief refer to attached flow charts no data
Varies per oil company no data no data
no data no data
no data installation worker no dataHoses
200-300 tons/ship hr/lineShoes, helmet,gask mask google, others
no data there is but none given no data
no data no datacontractor labor
hopper, grab, trimming machine& low loader
no data
safety shoes, helment, uniform.others
all accidents not applicable no datamust be reported
non specialized haulage eqpt. efficiency of installation oprtr. no data for loading and ship pumps
for discharging-Liquid bulk
non purpose built vessels & supply of truck-Dry bulk
Page 79 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
MALASIA MALASIA MALAYSIA MALASIAPenang Rajang Johore Port Sabah-Liquid Bulk
Berhad (JPB)Penang Port Private terminal JPB but liquid
operator bulk loading by port users
2 quay cranes of 15 T Equipment/ 1 continuous 10 units 200-500T/30 pipelines of up to facilities belong loader of 400 dedicated berth 400 tons/hr to operator 3 level luffing brat 150 psig trailertank farm crane of 400
2 bulk gantry crane of 800lifting jib1 cereal conveyor of 10001 fertilizer conve- yor of 10002 pipe conveyor of 800
1 Shell pipeline no data 1 (for methanol) pipelin with 6 lines1 Exxonmobil with 4 lines
Page 80 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
MALASIA MALASIA MALAYSIA MALASIAPenang Rajang Johore Port Sabah-Liquid Bulk
2 quay cranes of 1 dry bulk 15 tons discharger
from port
1,500,000(petroleum prods. &chemicals combined)
36,020.00 570,520.00 753,669.00
4,005,120.008,983,763.00
2,500,000.00(grains, fertilizer and coal combined)
Page 81 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
MALASIA MALASIA MALAYSIA MALASIAPenang Rajang Johore Port Sabah-Liquid Bulk
3,036,968.00
48,620.00
1,033,428.002,809,687.00
1,175,675.003,095,688.00
30,000.00 1,808.00 9,444.00 2,390.00 1,560.00
20,000.00 2,600.0015.00 75.50 114.00 92.00
5.20 6.00
63,000.00 5,990.00 14,169.00
45,000.00 6,100.00225.00 120.00 148.00
6.80
10,000.00 3,280.00 85,210.00 12,600.0050,000.00 19,379.00 27,500.00
25,000.00 3,746.00 87,651.00 7,463GRT/120m.LOA63,000.00 38,500.00 37,680.00
Page 82 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
MALASIA MALASIA MALAYSIA MALASIAPenang Rajang Johore Port Sabah-Liquid Bulk
Import Document Bill of Lading Import Delivery Outturn StatementBill of Lading Lorry Convoy Notice Order Export Shipping
Order
cargo manifest Ship Arrival Notice Inward Manifest ETA AdviceCargo Manifest Outturn Certificate Application for Berth
Delivery Order Outward Manifest Loading Permit
private operator no data Supervisor-safety all - safe cargo is responsible awareness handlingworker quay side- terminal optr-- pipeline safety opn. handling DCtank farm-pipeline & task safety opn.
stevedore-crane not applicable Crane Opr.-bulk no data handling handling opera- ting skill &
safety awareness
cargo characteristics not applicable in-house training Ship to shore rulescargo safety in line with IMO & regulations & local conditions
Page 83 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
MALASIA MALASIA MALAYSIA MALASIAPenang Rajang Johore Port Sabah-Liquid Bulk
worker quay side- not applicable Supervisor-moni- supervisor-supervises pipeline safety opn. toring & super- operation/safetytank farm-pipeline vising mooring gang-berths & task safety opn. Crane Opr-operate tanker/vesselstevedore-crane bulk handler technician-minor handling Trimming machine repairs of eqpt.
Driver-trim cargo towards end of dischargingOpn. Asst.-handle
RM6.0RM 4.0
RM 2.0
RM6.50RM9.50
RM2.0 RM2.50-3.50
cargo owner: Rm2.30-shipping no amount cargo owner: general charge Rm2.0-shipping (marine charges) wharfage use of port crane shipping line: handling charge port duesshipping line: berth/anchorage harbor dues towage/pilotage
Page 84 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
MALASIA MALASIA MALAYSIA MALASIAPenang Rajang Johore Port Sabah-Liquid Bulk
no data not applicable no data no data
None None no data None
no data no data no data no data
no data no data no data no data
no data no data no data no data
no data no data no data no data
no data no data no data Reg. 1968 Sec. 1 & 2
transport agreement Cargo volume no data equipmentweather market demand (pipeline leaks)ship's gear capability of cargo owner to arrange
for land transport
Page 85 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
MALASIA MALASIA MalaysiaSabah-Dry Bulk Westport Sapangar Bay
Port Contractors liquid bulk - by port workersdry bulk -by contractor engaged by ships
supplied by contractor 10 units 500 5ons/hr Pipeline1 berth Oil Jetty
1 PipelineBy Contractors Grab & Hopper
Tank FarmConveyor 28 Forklift of 15 tons grab 5 Prime Movers
7 Excavators1 Shovel/Bobcat
Container Terminal:
7 berths of 2000 m. and 15.5 draftcontaiyer yard of 160 acresCFS of 2,000 sq. ft.528 reefer points12,000 ground slots
Distripark 1 of 500,000 sq. ft.Distripark 2 of 200,000 sq. ft. 20 quay cranes2 Mobile cranes61 RTG167 Prime Movers189 Trailers7 Reach Stacker12 Forklift
Liquid Bulk:
5 berths of 1,305 m.Storage (m.t.) for: veg. oil-24,000 Wax-1,500
Page 86 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
MALASIA MALASIA MalaysiaSabah-Dry Bulk Westport Sapangar Bay
Chemicals-70,640 Bunker-196,000 Petroleum-58,500 LPG-2,400 Fuel Oil-30,00 BP-4,500 Bitumen-19,600 Palm Oil-116,000
Dry Bulk: 4 berths of 940 m.
Storage (sq. ft.) for: covered-125,052Warehouses (acres)-43
2 Berths Oil Jetty
no data
1,000,000.00
38,661.001,500,000.00 892,499.00
300,000.00
500,000.00
750,000.00x-no figure 150,000.00x-no figure 1,000,000.00
Page 87 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
MALASIA MALASIA MalaysiaSabah-Dry Bulk Westport Sapangar Bay
520,000.00
600,000.00
7,753.00 4,007.00
116.00 100.008.00
23,376.00 7,433.00
182.00 123.0011.00
61,100.00 12,428.0060,000.00 9,199.00
68,147.00 no data64,100.00 no data
Page 88 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
MALASIA MALASIA MalaysiaSabah-Dry Bulk Westport Sapangar Bay
IID Agricultural approval Integrated Import DocumentDirect Delivery Outturn Statement
ManifestManifest ManifestETA Advice DG Declaration Vessel Particulars
no data Executive-ship to shore Technician-safe cargo handling Safety Checklist Foreman/Supv. - do Workers-Emergency Security - do - response procedures & safety rules & precautions
no data done by contractors workers engagedby ship company
no data loanding/unloading Ship to shore safety rules & reg.bulk loading/unloading for dangerous liquid bulk (BLU) No dangerous dry bulk
Page 89 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
MALASIA MALASIA MalaysiaSabah-Dry Bulk Westport Sapangar Bay
arrastre-receives Supervisor-ensure safe, Inspection Team-ship to shore cargo smooth & efficient opn. safety inspectioneqpt. Optr-operates Trimming gang-ensure Foreman - Supervise operation crane cleanliness of hatch Wharf Asst. - lock/unlock valve
Eqpt. Opr.-safe & efficient operation of machine
no dataUS$1.58/tonUS$1.05
US$0.92/ton
no data no data US$0.6/ton-shipping
US$0.03/GRT-shippingUS$9.21-36.84/operation
Page 90 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
MALASIA MALASIA MalaysiaSabah-Dry Bulk Westport Sapangar Bay
no data Liquid: written instructions berth planning, submis- included sion of documents,hose connection,sampling, commencement, comp- letion, calculation of productivity & document- ation.Dry: berth planning, submis- sion of documents inc. ISPS checklist, dischar- ging/loading.
no data Yes None
no data refer to attached no dataproductivity in tons/ship hous
no data no data no data
no data no datarefer to attachedproductivity in tons/shiphous
no data no data CH operation ordered stop
equipment no data Pipeline leakagefacilities Old and inefficient dry bulkweather/temperature vessel/equipment
Page 91 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
MALAYSIA SINGAPORE THAILANDKuantan Port Con. SDN Jurong Laem Chbang
Port A4Liquid bulk-by Dry bulk-port & port users Private Terminal installation opr. Liquid bulk-users OperatorDry bulk-bulk handlers
1 multi purpose 2 gantry bulk unloaders 1 conveyor 600 m. berth of 40 T 600 t/h 4 molasses pump2 hopper of 30 T 3 screw type cement 350 m.t.3 grab of 10 T unloaders 800 t/h6 conveyor belt5 loading arm of 500 t/hr 2 lines cement conveyor59 pipeline of 1000 t/h 200-300 t/hr4 muti purpose wharf 725 m.3 liquid bulk wharf 720 m.1 dedicated berth 240 m.1 service jetty 140 m.1 berth wharf of 70 m.
2 screw type cement no data unloaders 600 t[h
9 warehouse 1 pneumatic unloader 300 tph
2 scrap unloader 1700 tpd/crane2 cement conveyor leading to users silos 600 tph
Page 92 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
MALAYSIA SINGAPORE THAILANDKuantan Port Con. SDN Jurong Laem Chbang
under study none no data
no data
250,000.00
Page 93 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
MALAYSIA SINGAPORE THAILANDKuantan Port Con. SDN Jurong Laem Chbang
500,000.00
387,500.003,447,500.00
283,500.00105,000.00263,000.00
43,600.00
3,728.00 2,700.00 20,000.00
4,000.00 34,500.00113.00 90.00 165.00
11.40 5.00 11.76
11,643.00 10,500.00 10,900.00
15,000.00 17,000.00141.00 150.00 150.00
11.20 10.00 10.00
3,000,000.00 4,674.83 34,500.004,000,000.00 44,000.00 21,000.00
53,000.00 19,399.00 37,700.0045,000.00 53,023.00 23,180.00
Page 94 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
MALAYSIA SINGAPORE THAILANDKuantan Port Con. SDN Jurong Laem Chbang
Integrated Import Electronic Delivery Order no data document Electronic Shipping NoteCustoms Declara- Delivery Note tion Form Unloading AdviceIntegrated Export Lorry Chit documentIntegrated Shipping document
Inward/Outward Manifest no data Manifest Electronic Delivery OrderIntegrated Import Outward Booking Reference documentIntegrated Shipping documentCustoms Declara- tion FormK1, K2, K3, etc.
portworker-basic not applicable no data safety & handling (user's own labor) procedurescontractor- do-
portworker-operation Operators-classroom & no data work procedure on-the-job & cargo handling Maintenance technician-
classroom & on-the- job/trouble shooting
safety-practical not applicable (does not no data & theory handle dangerous cargo)
handling of cargo
Page 95 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
MALAYSIA SINGAPORE THAILANDKuantan Port Con. SDN Jurong Laem Chbang
no data
operation clerk- operators-operates crane & monitoring of pump eqpt. On 3 shifts & progress, receipt/ attend to breakdown delivery at yard/ Maintenance tech.-attend warehouse/wharf to breakdown of eqpt.
Carry-out maintenance
$1.30 wharfage/$1.00 svc productivity rates given
$1.30 wharfage/$1.00 svc (manual handling)$1.30 wharfage/$3.90 unloader/$2.30 conveyor
RM2.50
RM2.00
no data cargo owner: no data dockage-$30.00 1st 100 LOA & @$2.00>each m >100
Berthing/Unberthing $175-$300/vessel call
Page 96 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
MALAYSIA SINGAPORE THAILANDKuantan Port Con. SDN Jurong Laem Chbang
no data Liquid Bulk: no data Berth application Berth allocation Discharging operation by cargo owner Billing
Dry Bulk: Berth application Notification of bulk discharge by berthing Preparation of equipment for discharging vessel Operation of log sheet Billing
no data None none
no datahanded by users
no data not applicable no datano data
no datano data
no data none
no data no data
21 technical/70 operations no data
1 cement conveyor system no data
cement-290 tpd no dataothers-170 tpd
no data
Port Authority Act debarmentg no dataof 1963
weather during weather no data monsoon type of vesselseasons affecting type of cargo ships & cargo user's equipmenthandling operation port equipment breakdown
Page 97 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Operator of the Port
Equipment/Facilities for bulk Handling (supplied by port):
Bulk Handling Facilities/Equipment(supplied by the port users):
VIETNAM VIETNAM VIETNAM VIETNAMDanang Saigon PHU MY HAIPHONG
Port Operator Port Operators Barta Serece J.V. Co. Port of HaiphongRegister before
loading/unloading
11 Hopper equipment: 3 quay crane 5-30 T 27 jib crane 10-32T5 Conveyor Hopper 4 excavator 0.3-0.4 cu.m. 8 mobile crane 16-36T23 units 0.7-5 m3 Grab 7 payloader 33 forklift 16-36T grab 2 units 45mt/h/unit 1 suction machine 6 excavator
bagging machine 20 grabs 3-25T 4 payloaderTrimmers 9 hopper 22-50 cu.m. 13 berths 2,7 km.facilities: 33 conveyor 25-30 T/hr 6 open shed 70,000 sq.berths 6 dumper 20 T m.open storage 8 warehouse 36,000 sq. m.
no data none dump truck nilbarge
Page 98 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Bulk Handling facilities/equipmentplanned for acquisition
Liquid Bulk Cargo (metric tons) Palm Oil Latex CPO Bitumen Soya Bean Oil Chemical Petroleum Prods. Others Alkane Methanol All liquid cargo Molasses Coconut Oil Caustic soda Ethanol Asphalt Liquid-edible Liquid-non edible LPG LNG Sulfuric acid
Dry bulk cargo (in metric tons) Fertilizer Cement/Clinker Palm kerner Wheat Soy Beans Corn/Maize Others PKE
VIETNAM VIETNAM VIETNAM VIETNAMDanang Saigon PHU MY HAIPHONG
none automatic bagging 1-quay crane 40T nil machine
nil nil nil nil
8,800.00
2,051,674.00 646,400.00 no data298,051.00 410,037.00
523,058.00
117,918.00
Page 99 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars Iron Ore Coal Soda/soda ash Logs/timber Grains & Fertilizer Sugar Malt Gypsum Salt Rocks Aggregate Copra/Copra cake/meal Soya Meal Fish Coke Sulfur Animal Feed Sand Wood Chip Dry-edible Dry-non edible All dry combined PKE Clinker/Slug Dry-edible Dry non-edible Urea Agri-Prods. Industrial Mineral Clinker Obsidian Sand & gravel Soya meal Feldspar Copra Expeller Lubi based oil Cement/cement clinker/limestone furnace slug Copper slag Industrial chemicalScrap/Pig iron Others
Vessel Characteristics-Liquid Bulk GRT tons NRT tons DWT tons LOA meters Draft meters
Vessel Characteristics-Dry Bulk GRT NRT DWT LOA (in meters) Draft (in meters)
Maximum cargo volume in 5 yrs (mt) Liquid Dry
Maxim vessel size in 5 years (DWT) for Liquid for dry
VIETNAM VIETNAM VIETNAM VIETNAMDanang Saigon PHU MY HAIPHONG
42,710.00 47,202.00
61,390.00
13,481.00
114,028.00210,000.00
141,200.0054,800.00
nil nil4,711.00 nil
7,582.00108.00
7.00
30,000.00 27,000.00 15,000.00
35,000.00 30,000.00 44,000.00 10,000.00215.00 175.00 190.00 201.00
10.50 9.50 11.00 7.50
0.00 0.00 3,675.00 nil15,000.00 30,000.00 32,200.00 36,000.00
n.a. n.a. 4,403.00 nil30,000.00 45,000.00 69,142.00 42,000.00
Page 100 of 102
BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsDocumentation Required fromCargo Owner
Documentation Required fromShipping Companies
Training Given/Category of workerLiquid Bulk
Training Given/Category of worker-Dry Bulk
Special training/skill of personnelhandling dangerous cargo (dry/liquid)
VIETNAM VIETNAM VIETNAM VIETNAMDanang Saigon PHU MY HAIPHONG
cargo list - export Cargo Handling Contract stevedoring contract no datadelivery order - import Customs Declaration
Delivery plan
stroage plan Delivery Order/Receipt cargo manifest no datacargo manifest stowage plan
B/LD/O
not applicable not applicable crew optr-special training no datatanker optr-Engine
pipe worker-special training
no category-safety & Trimming Machine foreman on board-special no data productivity Optr-on the job training
operator-professionalStevedore-handling training stevedore-special
training
special courses Dangerous cargo not specified no data classificationSafety measures
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BULK HANDLING SURVEY AMONG THE ASEAN PORTS
ParticularsResponsibilities of Worker/Category
Cargo Handling Rates Liquid (per ton) Bunker Liquid-Truck Loosing Liquid-Edible Liquid-Non-Edible Dry Cargo Dry-Truck Loosing Dry-Edible Dry-Not Edible Dry Bulk (per ton)
All non-DG-Liquid All DG-Liquid General Charge Petroleum-Liquid Pipeline Charge Handling Charge (dry) Consolidated Charge (dry) Grains Terminal Handling-Grains Terminal Handling-Soya meal Shipside (dry bulk) Asphalt Fertilizer Palm Oil Palm Kernel Oil clinker/gypsum silica sand Fertilizer/coal All types- bulk: ship to truck/barge ship to shed/yard handling at buoy Chemical All types-direct All types-indirect MBS sand and gravel Arrastre Stevedoring
Other Charges Paid
VIETNAM VIETNAM VIETNAM VIETNAMDanang Saigon PHU MY HAIPHONG
not specified not specified
supervisor-shift coordi- no data nationforeman-at site leading processoptr-operating equipmentstevedore-manual action
per state regulation not specifiedproductivity rates given
2.6US$/T2US$/T2.6US$/T
US$2/TUS$2.90/TUS$2.30/T
shipping line: cargo owner: no data cargo owner: wharfage storage storage (no rate) tug boat shipping line: weighing (no rate) mooring/unmooring wharfage
tugboat services
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BULK HANDLING SURVEY AMONG THE ASEAN PORTS
Particulars
Procedures for handling cargo
Standrd. Written Guidelines for Liquid Bulk Handling (Y/N)
Operations standard for liquid bulkHandling Labor Complement Equipment Complement
Productivity Safety Devices
Standrd. Written Guidelines for Dry Bulk handling
Operations standard for dry-bulkHandling Labor Complement
Equipment Complement
Productivity
Safety Devices
Sanctions/penalties to ensure compliance of operations standards/safety measures
Factors adversely affecting efficiency of bulk handling operation
VIETNAM VIETNAM VIETNAM VIETNAMDanang Saigon PHU MY HAIPHONG
Chief stevedore same as other general vessel procedure yes but not specifiedprepares plan; foreman cargo with arrangementsupervises; tallymen on CH equipmentaccomplishes tallysheets
none not applicable yes-not specified yes not specified
not applicable not applicable no data no datano data no data
no datano data
none yes, but written in no data not specifiedVietnamese
flexible no datano data 2 stevedore/1 winchman no data
1 signalmanno data 1-bulldozer/1-trimmer
1-hopper/1-grab
2,000-2,500 tons/day/ 60T/ganghour no data no data
ship no data
CQD layoff, deduct from no data no datadispatch salary,etc.
equipment weather/temperature no data weather/rainweather/temperature unavailability of turcks lack of transport
or barge