Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and...

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SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co., Ltd. Surface Preparation and Wet Cleaning for Germanium Surface J. Snow 2* , M. Otsuji 1 , Y. Yoshida 1 , H. Takahashi 1 , F.Sebaai 3 , F. Holsteyns 3 , M. Sato 1 and H. Shirakawa 1 1 SCREEN Semiconductor Solutions Co., Ltd. 480-1 Takamiya-cho, Hikone, Shiga, 522-0292 Japan 2 SCREEN SPE USA, LLC 820 Kifer Road, Suite B, Sunnyvale, CA 94086 USA 3 IMEC vzw Kapeldreef 75, B-3001 Leuven, Belgium

Transcript of Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and...

Page 1: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co., Ltd.

Surface Preparation and Wet

Cleaning for Germanium Surface

J. Snow2*, M. Otsuji1, Y. Yoshida1, H. Takahashi1, F.Sebaai3, F. Holsteyns3, M. Sato1 and H. Shirakawa1

1 SCREEN Semiconductor Solutions Co., Ltd.

480-1 Takamiya-cho, Hikone, Shiga, 522-0292 Japan2 SCREEN SPE USA, LLC

820 Kifer Road, Suite B, Sunnyvale, CA 94086 USA3 IMEC vzw

Kapeldreef 75, B-3001 Leuven, Belgium

Page 2: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

Outline

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Introduction

– Key Cleaning Steps

– Challenges on Wet Cleaning of SiGe and Ge

Ge Surface Preparation

– PRE (Particle Removal Efficiency)

– MRE (Metal Removal Efficiency)

Material Removal Selective to SiGe/Ge

– Unreacted Ni Removal

Controlled SiGe/Ge Wet Etch

– SiGe Wet Etch Selective to Ge

Summary

Page 3: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

3 SE-76-4925-L1 SCREEN Semiconductor Solutions Co., Ltd.

Introduction

– Key Cleaning Steps

– Challenges on Wet Cleaning of SiGe and Ge

Ge Surface Preparation

– PRE (Particle Removal Efficiency)

– MRE (Metal Removal Efficiency)

Material Removal Selective to SiGe/Ge

– Unreacted Ni Removal

Controlled SiGe/Ge Wet Etch

– SiGe Wet Etch Selective to Ge

Summary

Page 4: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

Assumed Logic Device Fabrication

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Si Fin

SiGe Fin

SiGe GAA

10nm

7nm

5nm

Candidates

Structure becomes more complex while scaling down

New materials as SiGe, Ge and III-V will be introduced

< 3nm

Ref. imec

Candidates

Page 5: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

Key Cleaning Steps on Ge

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Material removal PR strip

Unreacted Ni removal

Controlled SiGe/Ge etch Controlled Ge-Fin Trimming

Selective SiGe etch for GAA

Surface preparation Post etch clean

Pre-epi clean

Ge

PR

PR strip

SiGe etch

Ge Ge nanowire

Page 6: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

0

1

10

100

1000

110100100010000

Etc

h R

ate

[n

m/m

in]

SC1 conc. (NH4OH/H2O2/H2O=1/1/X)

SiGe/Ge loss in SC1

SiGe 45%

SiGe 55%

Ge 100%

Challenges on Wet Cleaning of SiGe/Ge

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[M.Wada et al., Solid State Phenomena 187 (2012) 19]

Ge is easily dissolved in oxidizing solutions, i.e. SC1, DIO3

Ge loss management is mandatory

Diluted Concentrated

0

1

10

100

1000

0.1 1 10 100

Etc

h R

ate

[n

m/m

in]

DIO3 conc. [ppm]

SiGe/Ge loss in DIO3

SiGe 45%

SiGe 55%

Ge 100%

Page 7: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

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Introduction

– Key Cleaning Steps

– Challenges on Wet Cleaning of SiGe and Ge

Ge Surface Preparation

– PRE (Particle Removal Efficiency)

– MRE (Metal Removal Efficiency)

Material Removal Selective to SiGe/Ge

– Unreacted Ni Removal

Controlled SiGe/Ge Wet Etch

– Controlled Ge-Fin Trimming

– SiGe Wet Etch Selective to Ge

Summary

Page 8: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

PRE on Ge with Conventional Chemistries

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0

10

20

30

40

50

60

70

80

90

100

0.0 1.0 2.0 3.0 4.0 5.0 6.0

Ge loss [nm]

PR

E [%

]

UPW

dHCl

dNH4OH

DIO3/HCl DIO3

SC1 (1/1/5000)

Ge

SiGe

Surface lift-off by oxidizing chemistry is the dominant factor for

sufficient particle removal

> 3nm Ge etch for > 90% PRE with conventional chemistries

[H.Takahashi et al., ECS Transactions 2011 41(5), 163-170]

Applicable process:

Post gate etch clean

Particle: 30nm SiO2-Slurry

Measurement: SP2, Haze

Page 9: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

0

10

20

30

40

50

60

70

80

90

100

0.0 0.5 1.0 1.5 2.0 2.5 3.0

PR

E [%

]

Ge loss [nm]

AOM (Ammonia/DIO3

Mixture) for Ge Clean

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AOM

(high NH4OH ratio)

AOM

(low NH4OH ratio)

High PRE with lower Ge loss is obtained by using a clean

with AOM, especially in high pH condition

[H.Takahashi et al., ECS Transactions 2011 41(5), 163-170]

DIO3

SC1

(200/1/20000)

Particle: 30nm SiO2-Slurry

Measurement: SP2, Haze

Page 10: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

1.E+10

1.E+11

1.E+12

1.E+13

1.E+14

No clean HCl HF/HCl O3 O3/HCl

Met

al C

on

tam

inat

ion

[at

om

s/cm

2]

Mn

Co

Zn

Ti

Cr

Fe

Ni

HF/HCl performs best: Same trend observed for Si and Ge

surfaces, Native oxide removal by HF + Metal dissolution by HCl

MRE on Ge Surface

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Controlled contamination Spin dry Wet treatmentStored in FOUP

8 hours

Ge 500nm

or Bare-Si

TXRF

1.E+10

1.E+11

1.E+12

1.E+13

1.E+14

No clean HCl HF/HCl O3 O3/HCl

Met

al C

on

tam

inat

ion

[at

om

s/cm

2]

Mn

Co

Zn

Ti

Cr

Fe

Ni

Under detection limit Under detection limit

MRE on Bare-Si MRE on Ge

Metal solution

Page 11: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

1.E+10

1.E+11

1.E+12

1.E+13

1.E+14

1 day 3 days 35 days 1 day 3 days 7 days 35 days

No clean HF/HCl

Met

al C

on

tam

inat

ion

[at

om

s/cm

2]

Mn

Co

Zn

Ti

Cr

Fe

Ni

Aging Effect on MRE on Ge Surface

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Controlled contamination Spin dry Wet treatmentStored in FOUP

X days

Ge 500nm

No aging effect on MRE with HF/HCl even after 1 month

Under detection limit

TXRFMetal solution

Page 12: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

Summary for Surface Preparations on Ge

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Recommended cleaning combination

– For particles: AOM (NH4OH/DIO3 mixture)

– For metals: HF/HCl mixture

Page 13: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

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Introduction

– Key Cleaning Steps

– Challenges on Wet Cleaning of SiGe and Ge

Ge Surface Preparation

– PRE (Particle Removal Efficiency)

– MRE (Metal Removal Efficiency)

Material Removal Selective to SiGe/Ge

– Unreacted Ni Removal

Controlled SiGe/Ge Wet Etch

– SiGe Wet Etch Selective to Ge

Summary

Page 14: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

Challenge & Approach for Galvanic Corrosion

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One example: Ge corrosion during wet Ni removal using dHCl

Ge NiGe

e-

GeO dissolves in

aqueous solution

Anode:

Ge + ½ O2 GeO + e-

Cathode:

H+ + e- H2

O2 + 2H2O + 4e- 4OH-

GeNiGe

Ge planar deviceGe-FinFET device

NiGe

Ge

FINSTI

Exposure of Ge & NiGe to the cleaning solution

during Ge integration

[F.Sebaai et al., Solid State Phenomena 219 (2014) 105-108]

Page 15: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

10

100

1000

10000

20% 1% 10ppm

Ass

um

ed

DO

in li

qu

id o

n w

afe

r [p

pb

] Ambience-induced

Liquid-induced

Management of Low-O2

Processing

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8ppm

450ppb

25ppb

Ambient control allows to achieve low DO condition

(<25ppb) in process liquid on wafer

[Y.Yoshida et al., Solid State Phenomena 219 (2014) 85-88]

Chemistry

Ambient 20% 1% 10ppm

DO in liquid 170ppb 25ppb 25ppb

O2 dissolved

in liquid

O2 conc. in ambient:

X ppm

DO in liquid:

Y ppb

Page 16: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

0

0.2

0.4

0.6

0.8

1

1.2

8ppm 450ppb 25ppb

NiG

e lo

ss [

a.u

.]

DO conc. in Liquid on wafer

Selective Ni Removal on Ge-FinFET

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DO 8ppm 450ppb 25ppb

SEM

image

VoidVoid No void

NiGe loss with HCl

Void occurrence can be suppressed by the control of the

oxygen concentration in liquid & ambient

[Y.Yoshida et al., Solid State Phenomena 219 (2014) 85-88]

Void occurrence reduced

Void occurrence dependency on DO in HCl

Page 17: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

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Introduction

– Key Cleaning Steps

– Challenges on Wet Cleaning of SiGe and Ge

SiGe/Ge Surface Preparation

– PRE (Particle Removal Efficiency)

– MRE (Metal Removal Efficiency)

Material Removal Selective to SiGe/Ge

– Unreacted Ni Removal

Controlled SiGe/Ge etch

– SiGe Wet Etch Selective to Ge

Summary

Page 18: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

SiGe Wet Etches Selective to Ge

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SiGe etch

Ge Ge nanowire

HK/MG fill

GAA (Gate All Around)

Ge is too sensitive

Conventional chemistries

don’t work on this application

0

1

10

100

1000

110100100010000

Etc

h R

ate

[n

m/m

in]

SC1 conc. (NH4OH/H2O2/H2O=1/1/X)

SiGe 45%

SiGe 55%

Ge 100%

SiGe/Ge loss in SC1

More study is needed on this kind of applications

Page 19: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

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Introduction

– Key Cleaning Steps

– Challenges on Wet Cleaning of SiGe and Ge

SiGe/Ge Surface Preparations

– PRE (Particle Removal Efficiency)

– MRE (Metal Removal Efficiency)

Material Removals Selective to SiGe/Ge

– Unreacted Ni Removal

Controlled SiGe/Ge Wet Etch

– SiGe Wet Etch Selective to Ge

Summary

Page 20: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,

SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017

Summary

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SiGe/Ge Surface Preparation

☺ Particle removal on Ge surface

• AOM is recommended for particle removal steps

– 0.4 nm etch of Ge to achieve ~100% PRE

☺ Metal removal for overall cleaning applications:

• Sufficient removal confirmed by HF/HCl mixture cleaning

Material Removal Selective to SiGe/Ge

☺ Unreacted Ni removal

• Low-O2 is promising to full Ni remove without Ge corrosions

Controlled SiGe/Ge Wet Etch

SiGe wet etch selective to Ge

• Need more study

Page 21: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,
Page 22: Surface Preparation and Wet Cleaning for Germanium Surface · SPCC2017 (Surface Preparation and Cleaning Conference), Mar 29 2017 1 SE-76-4925-L1 SCREEN Semiconductor Solutions Co.,