Surface Chemical Changes Induced by Low Energy Ion ...XRD: Siemens D500 (Bragg-Brentano mode), Cu...

1
Introduction Chromium nitride CrN is an example of hard coatings providing high wear resistance combined with good tribological properties and excellent corrosion resistance. Therefore, it is one of the most universal tribological coating systems frequently used for forming and casting applications. Results on reactively sputtered CrN x coatings have been reported in many papers. It is known that by varying the N 2 flow-rate in magnetron sputtering, coatings containing Cr, Cr(N) solid solution, Cr 2 N and CrN phases can be deposited. Determination of the crystallographic phases present in these films is usually done by X-ray diffraction, which allows the identification of the overall crystalline phases. However, in the case of dual-phase film structures or very low grain sizes the exact determination of the individual phases by XRD can be ambiguous due to overlapping peaks or peak broadening. Thus, the aim of this work is to evaluate the composition and the chemical state of the elements in CrN x films, deposited by magnetron sputtering at varying N 2 /(N 2 +Ar), using X-ray photoelectron spectroscopy. Implications of the effect of ion bombardment on the composition and structure of the CrN films have been clearly demonstrated recently. This oriented our attention towards investigations of the effect of Ar + and N 2 + bombardment on the CrN x layers of different composition and structure. Conclusions were made upon the possible alterations of the Cr 2 N and CrN stoichiometry by these bombarding ions. Experimental Film Deposition Substrates: silicon (100), molybdenum, austenitic stainless steel Unbalanced DC magnetron Cr target (99.99 %) at 9 cm, Ar + N 2 (99.999 %) substrate temperature 300 °C. Base pressure 8 × 10 -4 Pa, working pressure, 0.4 Pa. Sputtering power density 3 W cm -2 The plasma parameters measured using a Hiden ESP Langmuir wire probe. Sample Analysis Film thickness: spherical abrasion test Chemical composition: Microspec WDX-3PC wavelength-dispersive electron- probe microanalysis (EPMA) XRD: Siemens D500 (Bragg-Brentano mode), Cu Ka, Pseudo-Voigt profile function Ion Bombardment Kratos MacroBeam and Technorg Linda ion guns 0.5-5 keV, doses up to 10 18 ions/cm 2 99.999 % N 2 and Ar XPS Measurements Kratos XSAM 800 spectrometer Mg Ka radiation, base pressure 10 -10 mbar Fixed analyser transmission mode with 40 eV pass energy Shirley type background subtraction Kratos Vision 2000 and XPS MultiQuant softwares Conclusions § All chromium nitride samples were crystalline. The phase and chemical composition were in good agreement. The XRD lines of the super-stoichiometric samples showed a distinct peak broadening. § Ar + ion bombardment could not reduce the nitrogen content of the CrN 0.52 sample while N 2 + bombardment increased it up to CrN 0.8 but complete conversion to CrN could not be achieved. § Ar + ion bombardment reduced the nitrogen content of the CrN sample to CrN 0.8 and N 2 + bombardment increased it slightly above 1:1. § Super-stoichiometric chromium nitride samples up to CrN 1.3 composition could be prepared by the applied method. The excess nitrogen could not be removed by Ar + ion bombardment. fcc Fe (111) fcc Fe (200) fcc Fe (220) CrN (111) CrN (200) CrN (220) CrN (311) CrN(222) Cr 2 N (110) Cr 2 N (111) Cr 2 N (112) Cr 2 N (300) Cr 2 N (302) Cr 2 N (221) Mo (110) Mo (200) Mo (211) 30 40 50 60 70 80 2 θ [°] intensity [a.u.] CrN1+y CrN0.52 CrN1+x CrN0.98 CrN1.00 XRD patterns of the chromium nitride samples (Lines of the substrates, molybdenum or austenitic stainless steel, are also visible.) The N1s and Cr2p lines of the CrN 0.52 , CrN and CrN 1+y (CrN 1.2 ) samples after elimination of the oxidised layer by Ar + sputtering N1s Cr2p CrN0.52 CrN CrN1.2 CrN0.52 CrN CrN1.2 B.E. (eV) B.E. (eV) 390 402 398 394 406 570 580 590 585 575 595 386 410 The XP spectra of the CrN 1+y sample: Cr2p, O1s, N1s and C1s regions with the synthetic-line components of two states, (A) - oxidised (exposed to air), (B) - Ar + ion bombarded Cr2p O1s N1s C1s A B A B A B A B B.E. (eV) B.E. (eV) B.E. (eV) B.E. (eV) 570 580 590 585 575 524 532 536 540 528 390 402 398 394 406 278 294 290 286 282 595 410 Aims In this work three types of CrN x layers, one close to Cr 2 N, the other to CrN composition and a third with high nitrogen content CrN 1+x , were prepared by reactive magnetron sputtering. The samples were subjected to bombardment by Ar + and N 2 + ions applied in sequence. The relative atomic concentration and the chemical states of the elements in the surface layer were determined by X-ray photoelectron spectroscopy. Coating N2/(Ar+N2) Ei [eV] Ji/Ja t [μm] Phases d [nm] CrN0.52 0.20 87 0.41 3.0 Cr2N 16 CrN0.98 0.31 32 0.61 3.3 CrN 60 CrN1.00 0.53 32 0.84 3.2 CrN 18 CrN1+x 0.71 32 1.32 3.2 CrN 10 CrN1+y 0.83 32 1.32 5.5 CrN 9 Deposition parameters (N 2 /(Ar+N 2 ) flow rate; ion energy, E i ; ion/atom flux ratio, J i /J a ; coating thickness, t) and dominant crystallographic phases determined by XRD and their average grain sizes (d) Composition changes of the CrN sample during consecutive bombardment by Ar + and N 2 + ions 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 0 20 40 60 80 100 120 140 Bombardment time (min) Atomic ratio Cr O N 1 keV Ar + 1 keV N 2 + 1 keV Ar + 1 keV Ar + 1 keV Ar + 2 keV N 2 + 2 keV Ar + Composition changes of the CrN 0.52 sample during consecutive bombardment by Ar + and N 2 + ions 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 0 10 20 30 40 50 60 70 80 Bombardment time (min) Atomic ratio Cr O N 1 keV Ar + 1 keV N 2 + 1 keV Ar + 2 keV N 2 + Composition changes of the CrN 1+y sample during consecutive bombardment by Ar + and N 2 + ions After two steps the sample was exposed to air for 24 hours at room temperature 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 0 20 40 60 80 100 Bombardment time (min) Atomic ratio Cr O N air 1 keV Ar + 1 keV N 2 + 1 keV Ar + 1 keV Ar + 1 keV Ar + Surface Chemical Changes Induced by Low Energy Ion Bombardment in Chromium Nitride Layers I. Bertóti 1 , M. Mohai 1 , P. H. Mayrhofer 2 and C. Mitterer 2 1 Research Laboratory of Materials and Environmental Chemistry, Chemical Research Center, Hungarian Academy of Sciences, H-1525 Budapest, P O Box 17, Hungary 2 Institut für Metallkunde und Werkstoffprüfung, Montanuniversität Leoben, Leoben, Austria

Transcript of Surface Chemical Changes Induced by Low Energy Ion ...XRD: Siemens D500 (Bragg-Brentano mode), Cu...

Page 1: Surface Chemical Changes Induced by Low Energy Ion ...XRD: Siemens D500 (Bragg-Brentano mode), Cu Ka, Pseudo-Voigt profile function Ion Bombardment Kratos MacroBeam and Technorg Linda

IntroductionChromium nitride CrN is an example of hard coatings providing high wear resistance combined with good tribological properties and excellent corrosion resistance. Therefore, it is one of the most universal tribological coating systems frequently used for forming and casting applications. Results on reactively sputtered CrNxcoatings have been reported in many papers.

It is known that by varying the N2 flow-rate in magnetron sputtering, coatings containing Cr, Cr(N) solid solution, Cr2N and CrN phases can be deposited. Determination of the crystallographic phases present in these films is usually done by X-ray diffraction, which allows the identification of the overall crystalline phases. However, in the case of dual-phase film structures or very low grain sizes the exact determination of the individual phases by XRD can be ambiguous due to overlapping peaks or peak broadening. Thus, the aim of this work is to evaluate the composition and the chemical state of the elements in CrNx films, deposited by magnetron sputtering at varying N2/(N2+Ar), using X-ray photoelectron spectroscopy. Implications of the effect of ion bombardment on the composition and structure of the CrN films have been clearly demonstrated recently. This oriented our attention towards investigations of the effect of Ar+

and N2+ bombardment on the CrNx layers of different composition

and structure. Conclusions were made upon the possible alterations of the Cr2N and CrN stoichiometry by these bombarding ions.

ExperimentalFilm DepositionSubstrates: silicon (100), molybdenum, austenitic stainless steelUnbalanced DC magnetron Cr target (99.99 %) at 9 cm, Ar + N2 (99.999 %) substrate temperature 300 °C. Base pressure ≤ 8 × 10-4 Pa, working pressure, 0.4 Pa. Sputtering power density 3 W cm-2

The plasma parameters measured using a Hiden ESP Langmuir wire probe.

Sample AnalysisFilm thickness: spherical abrasion testChemical composition: Microspec WDX-3PC wavelength-dispersive electron-

probe microanalysis (EPMA)XRD: Siemens D500 (Bragg-Brentano mode), Cu Ka, Pseudo-Voigt profile

function

Ion BombardmentKratos MacroBeam and Technorg Linda ion guns0.5-5 keV, doses up to 1018 ions/cm2

99.999 % N2 and Ar

XPS MeasurementsKratos XSAM 800 spectrometerMg Ka radiation, base pressure 10-10 mbarFixed analyser transmission mode with 40 eV pass energy Shirley type background subtractionKratos Vision 2000 and XPS MultiQuant softwares

Conclusions§ All chromium nitride samples were crystalline. The phase and chemical composition were in good agreement.

The XRD lines of the super-stoichiometric samples showed a distinct peak broadening.

§ Ar+ ion bombardment could not reduce the nitrogen content of the CrN0.52 sample while N2+ bombardment increased it

up to CrN0.8 but complete conversion to CrN could not be achieved.

§ Ar+ ion bombardment reduced the nitrogen content of the CrN sample to CrN0.8 and N2+ bombardment increased it slightly above 1:1.

§ Super-stoichiometric chromium nitride samples up to CrN1.3 composition could be prepared by the applied method. The excessnitrogen could not be removed by Ar+ ion bombardment.

fcc

Fe

(111

)

fcc

Fe

(200

)

fcc

Fe

(220

)CrN

(11

1)

CrN

(20

0)

CrN

(22

0)

CrN

(31

1)

CrN

(222

)

Cr 2N

(11

0)

Cr 2N

(11

1)

Cr 2N

(11

2)

Cr 2N

(30

0)

Cr 2N

(30

2)C

r 2N (

221)

Mo

(110

)

Mo

(200

)

Mo

(211

)

30 40 50 60 70 80

CrN1.xx

CrN1.00

CrN0.98

CrN0.53

CrN1.yy

2 θ [°]

inte

nsity

[a.u

.]

CrN1+y

CrN0.52

CrN1+x

CrN0.98

CrN1.00

XRD patterns of the chromium nitride samples(Lines of the substrates, molybdenum or austenitic stainless steel, are also visible.)

The N1s and Cr2p lines of the CrN0.52, CrN and CrN1+y (CrN1.2) samples after elimination of the oxidised layer by Ar+ sputtering

N1s Cr2p

CrN0.52

CrN

CrN1.2

CrN0.52

CrN

CrN1.2

B.E. (eV) B.E. (eV)

390402 398 394406 570580590 585 575595386410

The XP spectra of the CrN1+y sample: Cr2p, O1s, N1s and C1s regions with the synthetic-line components of two states,

(A) - oxidised (exposed to air), (B) - Ar+ ion bombarded

Cr2p O1s

N1s C1s

AB A B

AB

A B

B.E. (eV)

B.E. (eV) B.E. (eV)

B.E. (eV)

570580590 585 575 524532536540 528

390402 398 394406 278294 290 286 282

595

410

AimsIn this work three types of CrNx layers, one close to Cr2N, the other to CrN composition and a third with high nitrogen content CrN1+x, were prepared by reactive magnetron sputtering. The samples were subjected to bombardment by Ar+ and N2

+ ions applied in sequence. The relative atomic concentration and the chemical states of the elements in the surface layer were determined by X-ray photoelectron spectroscopy.

Coating N2/(Ar+N2) Ei [eV] Ji/Ja t [µm] Phases d [nm]

CrN0.52 0.20 87 0.41 3.0 Cr2N 16

CrN0.98 0.31 32 0.61 3.3 CrN 60

CrN1.00 0.53 32 0.84 3.2 CrN 18

CrN1+x 0.71 32 1.32 3.2 CrN 10

CrN1+y 0.83 32 1.32 5.5 CrN 9

Deposition parameters (N2/(Ar+N2) flow rate; ion energy, Ei; ion/atom flux ratio, Ji/Ja; coating thickness, t) and dominant crystallographic phases

determined by XRD and their average grain sizes (d)

Composition changes of the CrN sample during consecutive bombardment by Ar+ and N2

+ ions

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

0 20 40 60 80 100 120 140

Bombardment time (min)

Ato

mic

rat

ioCr

O

N

1 ke

V Ar

+

1 ke

V N

2+

1 ke

V Ar

+

1 ke

V Ar

+

1 ke

V Ar

+

2 ke

V N

2+

2 ke

V Ar

+

Composition changes of the CrN0.52 sample during consecutive bombardment by Ar+ and N2

+ ions

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

0 10 20 30 40 50 60 70 80

Bombardment time (min)

Ato

mic

rat

io

Cr

O

N

1 ke

V Ar

+

1 ke

V N

2+

1 ke

V Ar

+

2 ke

V N

2+

Composition changes of the CrN1+y sample during consecutive bombardment by Ar+ and N2

+ ionsAfter two steps the sample was exposed to air for 24 hours at room temperature

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

0 20 40 60 80 100

Bombardment time (min)

Ato

mic

rat

io

Cr

O

N

air

1 ke

V Ar

+

1 ke

V N

2+

1 ke

V Ar

+

1 ke

V Ar

+

1 ke

V Ar

+

Surface Chemical Changes Induced by Low Energy Ion Bombardment in Chromium Nitride Layers

I. Bertóti1, M. Mohai1, P. H. Mayrhofer2 and C. Mitterer2

1 Research Laboratory of Materials and Environmental Chemistry, Chemical Research Center, Hungarian Academy of Sciences, H-1525 Budapest, P O Box 17, Hungary

2 Institut für Metallkunde und Werkstoffprüfung, Montanuniversität Leoben, Leoben, Austria