SureCross Wireless Network Brochure - WESCO...

Banner Eng Corp

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Contents

SureCross: Sensing Unplugged™ 4

SureCross Advantages 6

System Overview 8

SureCross DX70 10

Process Control and Monitoring 12

Factory Automation 14

Agriculture and Water Management 16

Traffic Monitoring and Control 18

Commercial and Consumer Monitoring 20

Hazardous Locations 22

SureCross Options 24

SureCross Configuration 25

SureCross Configured Kits 26

SureCross DX80 Gateways 27

SureCross DX80 Nodes 28

SureCross FlexPower™ Supplies, Data Radios and DX85 Remote I/O 30

SureCross DX91 and DX70 31

SureCross Accessories 32

SureCross Antennas and Cabling Options 33

SureCross Cables, Cordsets and Mounting Hardware 34

SureCross Specifications and Dimensions 35

SureCross™ wireless from the most reliable name in sensing.

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Process

Factory

Agriculture and Water

Traffic

Commercial

Hazardous Locations

Key Wireless Terms

Gateway – Bidirectional radio transceiver system controller that is the hub of a wireless network.

Node – Autonomous radio transceiver deployed on a wireless network that facilitates communication between attached devices and the Gateway controller.

FHSS – Frequency Hopping Spread Spectrum. A method for generating spread spectrum transmissions where the signal is switched between different frequency channels in a pseudo-random sequence known by both the transmitter and the receiver. FHSS is useful for sending small, redundant packets of data in a high interference environment.

FlexPower™ – Technology allows for a true wireless solution as the Node can be powered by 10 to 30V dc, solar panels, or battery power (3.6-5.5V dc). A SureCross™ FlexPower battery module and unique power management system runs the Node and a sensing device for up to five years. Battery life is application-specific.

RF – Radio Frequency. Electro-magnetic signals in the radio band.

TDMA – Time Division Multiple Access. A wireless network communication architecture that provides a given slot of time for each device on the network. Provides guaranteed opportunity for each device to transmit to the Gateway.

Data Radio – A powerful serial radio used to wirelessly expand the range of a Modbus-connected system by enabling radio communication between the host control system and remotely located SureCross networks.

When the world thinks of sensors, it thinks of Banner.

With more than 17,000 photoelectric and ultrasonic sensors, vision sensors, and safety products available worldwide, Banner is the most innovative, most experienced name in sensors. From simple to complex applications, Banner has more sensor solutions than any other manufacturer.

The innovation leader with more than 40 years of sensor development and application expertise, Banner understands the challenges of sensing in manufacturing and process industries. Banner has more than 3,000 factory and field representatives worldwide, as well as the largest force of application engineers in the industry who solve thousands of the most challenging applications every year.

iKnow®

Glossary

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Introducing SureCross™. Sensing unplugged™.

PRIMARY GATEWAY

NODE1

NODE8

SENSORS

SENSOR

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FlexPower MODuLE

A New Wireless Horizon from the Most Reliable Name in Sensors.

To satisfy the performance demands for reliable sensing and actuation, Banner has reinvented wireless. The SureCross™ Wireless Network is the first wireless platform built from the ground up for industry—featuring proprietary RF design, power management with battery and solar options, and a host of low-power sensors designed to deliver robust remote monitoring and control capabilities.

With SureCross, Banner’s comprehensive sensor capabilities are extended through wireless connectivity, often to locations and applications never before possible. Plant and process visibility becomes panoramic. Orphaned monitoring resources are integrated into existing control systems. Assets are unlocked. Vast new monitoring and actuating capabilities can be easily created. SureCross provides the means to fulfill the promise of comprehensive, facility-wide integrated management.

SERIAL INTERFACE

SENSORS

Add Monitoring. Add Control. Where You Need it Most.

The flexibility of the SureCross network lets you add a host of monitoring and control capabilities across widespread areas and to inaccessible areas, and enhances existing control and data acquisition systems without new conduit, wiring runs and associated labor and downtime. Consolidate comprehensive system status at a single location using multiple SureCross networks, delivering single or multiple field measurements interfaced to your control room PC, PLC or DCS system. The SureCross wireless network is as powerful as your imagination.

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900MHz 2.4GHz

SureCross offers easy, reliable communication between disparate products and processes in a single scalable and unified platform.

• Access hard-to-reach locations; install where wiring and conduit are not practical

• Accommodates digital and analog I/O in a single unit

• Integrates with existing process or control networks

• Easy to retrofit, expand and relocate as needed

• 900 MHz and 2.4 GHz models accommodate worldwide communication standards

• Reliable and secure Frequency Hopping Spread Spectrum (FHSS) protocol

• Bidirectional communications between Gateway and Nodes

• Mobile, scalable and flexible

• Easy plug-and-play deployment

• Rugged IP67/NEMA 6 design

• FlexPower™ supply options including battery and solar

Easy-to-Apply Wireless Modules Go Where Other Systems Can’t.

The Banner SureCross Wireless System is a radio device network with integrated I/O that can operate in extreme environments while eliminating the need for costly wiring runs. The most basic SureCross network includes a Gateway system controller and one or more Nodes that monitor and/or control I/O in remote locations. Nodes are easily deployed throughout a facility for gathering data to be concentrated at the Gateway. Installation is fast and easy with flexible mounting and power options. Nodes can be either 10 to 30V dc powered or FlexPowered with multi-year battery life providing power for communications and to external sensors.

The Gateway can act as a master device in a star topology autonomously controlling input-to-output mapping, or as a Modbus Slave in a host control system using RS-485 Modbus RTU, or multiple SureCross networks can be integrated via SureCross Data Radio. To relay mapped I/O over longer distances or around obstacles within the path of the radio signal, a Gateway can be positioned between two Nodes to increase the transmission range of the network, or one-watt Data Radio modules can be used to route the signal around obstacles or terrain.

SureCross is distinctly superior to conventional wireless networks, facilitating sensing and actuation on the same network. Not to mention its ability to transmit the status of each I/O point and continuously monitor the health of each Node’s operational status and signal integrity.

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NODE13

SENSORS NODE12

FlexPower MODuLE

SENSORS

Banner built its own RF model with bidirectional communication capabilities for no-compromise, robust and secure communications designed for industrial demands.

Banner’s efficient FlexPower™ technology offers a choice of 10 to 30V dc, solar or long-life battery power for years of continuous operation. FlexPower battery supplies reliably activate as needed, prolonging life up to 5 years. Actuation voltage, activation duration and sample rate are configurable parameters, providing a reliable solution for remote power and hard-to-access locations.

SureCross represents a quantum leap in wireless capabilities with deterministic response— a system that lets you define system responses to communication interruptions or failures. Each SureCross device features a bidirectional transceiver to fully acknowledge data transmission—responding to communication interruptions by driving outputs to a user-defined condition and returning to normal operation once the RF link is re-established.

SureCross uses a Frequency Hopping Spread Spectrum (FHSS) transmission method to minimize radio interference, with Time Division Multiple Access (TDMA) slots that provide guaranteed bandwidth to each connected Node. On-board Site Survey capabilities facilitate local or remote RF performance testing.

Gateways and Nodes are rugged, completely integrated and packaged solutions designed for mounting flexibility, extreme durability and easy wiring. IP67/NEMA 6 housings are equipped with quick-disconnect connectors for power and communication.

Configure your SureCross wireless network with Gateway and Node components set to your specifications. Or choose configured SureCross Kits. Either way, Banner can help you select the exact components, tailor your solution, or help you choose a kit that delivers the performance you need.

SureCross™. Purpose-built by Banner.

While wireless monitoring is far from new, Industry has had to wait patiently for robust bidirectional network devices that offer a feature set designed specifically to meet the demands of manufacturing, processing and challenging commercial applications.

The wait is over.

Banner designed and built the SureCross network using over 40 years of application expertise and sensor innovation. Unlike other wireless devices, SureCross was developed specifically around the high-performance needs of industry. The result is a superior network with exclusive features, engineered and built by the sensor experts trusted worldwide.

Proprietary Radio Communications

Advanced Power

Management

Reliable Response

Communications Integrity Assured

All-in-One Packaged Solution with

Plug-and-Play Connectivity

Versatile Configurations

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SureCross Family DX80: Wireless with Integrated I/O DX91: Hazardous Locations DX70: Dedicated Wireless

Onboard interface LCD for Site Survey, real-time RF signal strength and I/O status; two buttons for menu-driven navigation of device settings

LCD for Site Survey, real-time RF signal strength and I/O status; two buttons for menu-driven navigation of device settings

LEDs for power and real-time RF signal status indication; two dials for Network and Device identification

Radio 900 MHz and 2.4 GHz proprietary FHSS transceiver radio

900 MHz and 2.4 GHz proprietary FHSS transceiver radio

900 MHz and 2.4 GHz proprietary FHSS transceiver radio

I/O capacity Up to 12 I/O points per device Up to 12 I/O points per device Up to 12 I/O points per device

Network capability Up to 56 Nodes per Gateway Up to 56 Nodes per Gateway One Gateway and One Node pair

Power options 10 to 30V dc and FlexPower options 10 to 30V dc 10 to 30V dc

Data connection capability Gateway supports Modbus RTU, Modbus TCP, Ethernet/IP and independently controls I/O

Gateway supports Modbus RTU and independently controls I/O

Gateway independently controls I/O from one Node

Interoperability DX80 and DX91 devices can work together as a single network

DX80 and DX91 devices can work together as a single network

DX70 Nodes and Gateways work as a pair, not interoperable with DX80 or DX91 devices

Unique features Supports a wide variety of inputs with integrated sensors and onboard calibration for temperature data

Certified for use in Class I, Division 2, Groups A, B, C, D Hazardous Locations

All inputs are mapped to outputs at the factory

SureCross models to meet the demands of wireless industrial sensing and actuation in any environment

Robust. Reliable. Secure.

The SureCross network uses a Frequency Hopping Spread Spectrum (FHSS) methodology in either the 900 MHz frequency band or 2.4 GHz frequency band. FHSS architecture periodically “hops” in a random sequence from frequency to frequency. This technique not only prevents interference from competing RF signals, it also enhances security. Multiple user-selectable hop codes are easily configured by setting the network ID using a convenient rotary switch. FHSS innovation also enables multiple SureCross networks to coexist within range of one another.

To further ensure reliable communications, SureCross uses Cyclical Redundancy Checking (CRC). All SureCross devices utilize CRC to check the accuracy of the data and acknowledgement message. For example, the Gateway verifies the data message and in turn, the Node verifies the acknowledgement message. If either verification fails the data message is resent until a successful acknowledgement is received. Finally, communication is enhanced through TDMA, ensuring each Node a time slot for transmission.

D X 8 0 G A T E W A Y

SureCross™ DX80. Powerful Capabilities. Sophisticated Functionality. Engineered Simplicity.

Tests Signal Integrity Locally.

Every network includes an embedded Site Survey feature exclusive to SureCross that provides onboard real-time RF feedback. Site Surveys are conducted between the Gateway and each Node to quickly and reliably ensure that every device is installed for optimal RF performance. DX70 networks provide up-to-date information with flashing LEDs to indicate signal status. DX80 and DX91 networks deliver Site Survey results using a colored LED and alphanumeric LCD display. A green, yellow or red LED paired with an alpha character on the LCD screen indicates successful data transmission. If the LED is not illuminated and an M appears on the LCD screen, a missed packet has occurred, indicating the data was not received upon initial transmission. The message is then resent until it is successfully received.

Green = Excellent Yellow = Good Red = Marginal Missed = Data not received on the first transmission

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A ) External Antenna Interface—external flexible antennas rotate for mounting and positioning versatility; optional internal and remote, standard and high-gain antennas available

B ) Network Identity and Device Address Rotary Switches—easy-to-set and change; with screw-on cover

C ) Menu and Configuration Access Push Buttons— click-through menu-driven configuration

D ) LED Status Indicators—give real-time feedback of RF link status, serial communication activity and error state

E ) LCD Display—six-character display provides run mode user information and shows I/O point status; lets user conduct Site Survey, assign network ID and modify other configuration parameters locally without a PC or external software interfaces

F ) Internal Wiring Terminal— 16 spring-clip type terminals (AWG 12-28); are accessible without removal from mount

G ) 1/2 inch NPT Threaded Port— accepts large cables for flexible wiring options or glands; plug provided

H ) IEC IP67; NEMA 6 Rated Housing—ensures reliable, long-lasting performance in rugged environments

I ) Four PG-7 Gland Ports—threaded ports accept provided cable glands or blanks

J ) Versatile Mounting—#10/M5 hardware included with optional DIN-rail mount adapter

K ) 5-Pin M12 Euro-style Quick-Disconnect Fitting—simplifies installation with industry-standard connectors

D X 8 0 N O D E

F l e xP o w e r S u P P LY

SureCross™ DX80. Powerful Capabilities. Sophisticated Functionality. Engineered Simplicity.

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FlexPower™ BATTERY CONSERVATIONCyCLe ON

CyCLe Off

FlexPower™ SystemsPredictable. Reliable. Repeatable.SureCross FlexPower options create a truly wireless sensing system. Users can choose from battery, solar or 10 to 30V dc options. Efficient power management technology enables the FlexPower battery system to briefly step up the switch power voltage to activate a sensor device. Once activated, the input reads the sensor then the switch power shuts off to prolong battery life—up to 5 years. The actuation voltage, time on and sample are configurable parameters, with voltage up to 24V dc. These unprecedented capabilities provide a reliable solution for remote power and hard-to-access locations.

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Enable a Modbus multi-drop serial network—wirelessly.

SureCross Data Radio models are one-watt serial radios designed to connect a Modbus Master to one or more DX80 Gateways acting as Modbus slaves via RS-232 or RS-485. Data Radio modules are hardwired at the Modbus Master, and to each DX80 Gateway TDMA cluster, which are controlled by Modbus slave IDs. Each DX80 TDMA cluster is inherently collision-free and all deterministic properties of the DX80 wireless star networks are preserved.

The data stream on the serial input of one radio within the network is reproduced on the serial outputs of all other radios in the same network—with addressing, error checking and acknowledgement occurring at the application layer—operating as it would in a hardwired Modbus multi-drop serial network. This concept can be expanded infinitely by chaining independent Data Radio connections through the serial interface, creating very large networks without complex networking.

Banner’s data radios can be used as a serial cordset replacement. They will provide a physical interface for any protocol running on RS-232 or RS-485, including Modbus, DF-1 or any other serial protocol.

DATA RADIO

Modbus Master

Data Radio

Data Radio

Data Radio

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Robust wireless sensing with plug-and-play functionality.

DX70 offers high-performance, low-cost wireless sensing with secure bidirectional communications in remote or hard-to-reach locations, making it an exceptional solution for a wide variety of applications, including:

• Remote data acquisition• Remote monitoring of towers or tank farms• Loading dock occupancy monitoring• Physical plant energy monitoring• Detection of water tank levels in ethanol plants• Train car location monitoring and marshalling in train yards

• Parking ramp payment kiosk control

A ) External or Internal antenna that rotates for mounting and positioning versatility

B ) Power indicator

C ) Choice of 900 MHz or 2.4 GHz models

D ) DIN-rail option or integral holes for versatile mounting

E ) 1/2 inch—14 NPT conduit entrance

F ) Rotary switch for DX70 network identity

G ) RF link status, signal strength LED indicator

H ) NEMA 6, IEC IP67 rated enclosure

DX70: A preconfigured wireless I/O solution between two locations.

SureCross™ DX70 models deliver an economical, dedicated wireless industrial I/O system facilitating the addition of sensing capabilities in locations that are impractical for hardwire communications. A pair of configured Gateway and Node modules with direct I/O mapping offers plug-and-play installation, bridging two remote devices wirelessly across the SureCross Radio Frequency Network.

Like other SureCross models, DX70 supports digital and analog I/O in a single unit. Each module is equipped with four discrete (sourcing) inputs and outputs and two analog inputs and outputs including link loss output*. All DX70 models offer two-way communications with full acknowledgement, with the SureCross Frequency Hopping Spread Spectrum protocol and TDMA technology to ensure reliable and secure communication. In addition, DX70 includes all the SureCross enhanced security features including binding to minimize any possible noise or interference caused by other wireless products, and a choice of 900 MHz or 2.4 GHz ISM frequencies. DX70 also offers an LED signal indicator for real-time link status.* Other I/O combinations available. See page 31 for model information.

EXAMPLE APPLICATIONS

Tank Level MonitoringA DX70 Node offers a combination of discrete and analog I/O in a single package. Tank levels can be monitored with an analog input and alarms or setpoints can be announced with an EZ-LIGHT™ on the discrete outputs.

Crosswalk Call For SignalA DX70 Gateway and Node are positioned at each side of a street to send signal data for a crosswalk system without compromising the road structure or traffic flow. With this system temporary or seasonal crosswalks can be easily deployed and moved as requirements change.

Remote ON/OFF ControlTo interface to a remote vacuum system a DX70 pair is deployed, one is installed at the location of the machine control panel and the other is placed at the vacuum location. The SureCross wireless devices enable the operator to turn on the machine and the remote vacuum with a single ON switch at the control panel.

DX70 Dedicated Wireless Sensing

Applications

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DX70 wireless systems are simple to deploy where wiring and conduit limit the ability to capture and monitor I/O. One Gateway and Node transceiver pair enable sensing possibilities in hard-to-reach areas where data is vital to efficient operation. With the ability to detect a compromised RF link and set relevant outputs to a user-defined default state I/O is reliably exchanged in any environment.

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Enhancing monitoring or control in legacy process environments is now simple and affordable. Banner SureCross™ Nodes and Gateways can be easily deployed wherever additional monitoring is desired, without hardwiring and conduit. Control capabilities featuring Banner sensors and a wide range of industrial communication protocols can also be added.

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The Versatile, Robust Wireless Network Designed for Process Applications.

Monitoring and control in processing applications are limited only by imagination. From tank levels to line pressure, from temperature to voltage—anywhere along the line, the versatile SureCross™ Wireless Network can be deployed, scaled and redeployed. Adding new Nodes or establishing multiple networks within the same environment is turnkey. Bidirectional transmission with reliable performance capabilities make SureCross the first robust wireless network suited for a host of process applications.

The SureCross Wireless Network features a configurable default output condition that defines what happens if the system loses the RF signal. This unique network characteristic lets you define how all outputs on the network respond to a communication interruption or failure. The network can automatically return to normal operational status as the RF link is re-established.

A SureCross Gateway can be positioned as a repeater to increase the transmission range. Data can be consolidated and monitored from a central location, enhancing production decision-making and response.

Wireless Monitoring Retrofit in a Pre-Certified FacilityNew regulations in a pharmaceutical production facility stipulate the liquid level of all fluids must be closely monitored and logged. SureCross Nodes with FlexPower™ and Banner U-GAGE® QT50U analog sensors quickly and easily facilitate this monitoring requirement without new construction and hardwiring.

Motor Temperature Monitoring and Control Monitoring motor temperature in a high-friction application is controlled by a 10 to 30V dc powered SureCross Node and a Banner T-GAGE® temperature sensor. The SureCross Gateway transmits the temperature to the plant control room using a digital output related to temperature setpoints within the sensor. The motor is powered down or up based on these temperatures.

Monitoring of Rotating EquipmentThe SureCross Wireless Network eliminates complexities associated with data acquisition from rotating and moving machinery such as a rotating kiln. Crucial temperature data is acquired using a thermocouple and transmitted from the FlexPowered SureCross Nodes to a remote Gateway in the plant’s control center. Excessive heat triggers an alarm. Data is always concentrated in the same location for processing or analysis, and physical risks to personnel are eliminated.

Remote and Tank Farm MonitoringMonitoring levels, pressure, flow rates or temperatures from difficult-to-access platforms, towers and large tank farms has historically been a significant challenge. Today, SureCross Wireless Nodes equipped with low-powered sensors can monitor and acquire data remotely, overcoming logistical hurdles and eliminating risk to personnel.

Process Control and Monitoring


Applications

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The Gateway to Error-Proofing Manufacturing.

The SureCross™ Wireless Network is the cost-effective key to making existing manufacturing facilities and process tasks align with lean production principles. Hosts of wireless Nodes can be deployed across the production floor to add new remote monitoring and control capabilities to existing machinery, as well as to implement systems that optimize inventory, reduce errors and minimize waste.

At the heart of lean production is the ability to make small changes and refinements. Lean is not a single solution, but a combination of small steps that contribute to continuous improvement. The versatile SureCross Wireless Network offers the ability to quickly implement, move, change, expand and refine processes as your needs change.

Where new wiring for power or communications is impractical, a Banner Wireless Network can be implemented with battery-driven FlexPower™ Nodes that provide both power for connected or integrated sensors, as well as communication to a remote Gateway. Now entire error-proofing and monitoring systems become portable for redeployment at will, and installing sensors in locations and on equipment is now possible where never before.

SureCross Wireless Nodes and Gateways reliably orchestrate Banner EZ-LIGHT™ pick-to-light sensing systems to virtually eliminate human error from part picking and assembly processes. Wireless parts-call automation keeps line inventories replenished and saves floor space. Manufacturing, assembly, kitting and verification processes run more efficiently with greatly reduced errors.


Rotating Equipment MonitoringBattery-powered SureCross Wireless Nodes remotely transmit data without hardwired power cables to monitor and control rotating machines while eliminating costly and cumbersome slip rings.

Automated Parts CallRemote, self-contained push buttons attached to SureCross Wireless Nodes can be placed at assembly line workstations to signal a Wireless Gateway-equipped automated guided vehicle (AGV) for replenishment of assembly parts.

Error-Proofing ManufacturingApplying lean manufacturing principles in existing assembly facilities is easily and economically facilitated by Banner EZ-LIGHT operator indicator lights and pick-to-light systems applied across a SureCross Wireless Network.

Robot End EffectorTo eliminate frequent and unpredictable slip rings or flex cable failure on robotic arms, a SureCross Wireless Node with FlexPower Module monitors the end effector. Two NAMUR proximity sensors, each powered by the FlexPower Module, are characterized for power draw, allowing predictable, scheduled replacement of the battery.

Factory Automation

Applications

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Wireless Conveyor Monitoring. SureCross™ Wireless Nodes with optional FlexPower™ and low-power Banner sensors combine to create a portable monitoring system that instantly integrates into a legacy overhead conveyor without new hardwiring. Nodes travel with the product, providing remote monitoring and control using the Wireless Gateway.

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Agriculture and Water Management

Remote and Field-Based Monitoring is Now a Reality.

Field-based agribusiness and water management applications have long suffered from the inability to monitor operational status, levels, temperature and other crucial information. Now the convergence of the powerful SureCross™ Wireless Network and the longevity of SureCross FlexPower™ supplies provide easy-to-apply solutions to the toughest monitoring challenges.

A host of SureCross antennas, power options, connectivity solutions and a complete range of sensors offer capabilities never before available. Solutions can be easily integrated within, or provide output to, existing operations and management software.

Banner has taken the robust RF performance and bidirectional communication capabilities of SureCross to deliver the first practical, wireless network for monitoring and control. FHSS communication protocol plus fully-acknowledged data transfer provide unprecedented communications reliability, but only Banner’s configurable default output condition can provide the predictable response needed for critical control applications. With configurable default output conditions, your system’s response to wireless signal interruption is in your control, allowing an actuator, valve or similar device to engage, disengage or hold—returning the system to a known status and/or triggering other system events until transmission integrity is re-established.

Rugged IP67 SureCross Nodes are built to perform in the most severe environments and outdoor locations, including agricultural and agribusiness applications. Temperature extremes, dust, moisture and remote locations demand rugged, self-contained monitoring solutions. And SureCross solutions are built to handle it. Continuous, reliable monitoring of resources, status, temperature, flow, levels and more help to optimize ag-based operations and maximize yields while reducing losses and waste.


Applications

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Monitoring operational status in critical systems such as barn ventilation or temperature control equipment can prevent loss of livestock or spoilage of other resources that can occur within minutes of a power loss. A SureCross™ Wireless Node equipped with FlexPower™ and a temperature sensor is isolated from the power grid to monitor system status, issue alarms and notifications, and/or to trigger backup power systems to restore environmental conditions.


Environmental Temperature and Humidity MonitoringSureCross™ Wireless Nodes equipped with FlexPower™ and a thermocouple or RTD can be easily implemented for monitoring barn temperature range or dairy bulk tank temperatures, triggering an alarm if the acceptable range is exceeded. Specialized Nodes can accommodate temperature and humidity sensors on one device.

Air Flow/Ventilation MonitoringThe ventilation system is monitored with a flow meter attached to a FlexPower Node. An alarm is sent if the fan stops, enabling the staff to take action in the case of an unpredictable event that can lead to the loss of livestock.

Ethanol Plant Water MonitoringEthanol processing facilities can use millions of gallons of water per day. SureCross Wireless Nodes equipped with FlexPower and pressure sensors can precisely monitor critical water holding tank levels, sending data to a SureCross Gateway with analog level output in a remote control center location.

Municipal Water Monitoring Monitoring multiple sensing points including fill level, pH,

conductivity and flow—often from varied locations in a large water treatment plant—can be a challenge. With four analog inputs, a single SureCross Node can easily centralize and transmit critical monitoring information from multiple sensors.

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Rail Transport Car Positioning with M-GAGE™ Wireless Sensor Nodes embedded into tracks signal the arrival and facilitate positioning of hoppers, tank and freight cars for loading and unloading. EZ-LIGHT™ signals indicate rail car position to optimally align cars to spouts, elevators and nozzles for more efficient transfers.

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A More Dependable and Rugged Sensing Solution for the Demands of Traffic Management.

Conventional embedded solutions for traffic management and control, such as fragile inductive loop detection (ILD) systems, are significantly prone to failure. High failure rates associated with ILD systems not only create inaccurate data that can lead to inefficient traffic management, but make frequent and difficult replacement of in-pavement inductive loops and weakened pavement integrity a harsh reality.

The Banner SureCross™ Wireless Network greatly improves the performance and reliability of embedded traffic management and control sensors. By doing away with the fragile inductive loop, installation, service and operational life are exponentially increased.

Instead, ILDs are replaced by a wireless Banner M-GAGE™ sensor and integrated FlexPower™ battery supply, encapsulated in a rugged IP67 SureCross Node housing. The M-GAGE vehicle detection sensor is a passive, non-contact magnetic receiver that reliably detects 3-dimensional changes in the Earth’s natural magnetic field caused by the presence of large ferrous objects.

The SureCross Wireless M-GAGE sensor replaces inductive loop systems and can be used in applications such as car wash entry/exit, opening and closing high-traffic doors and detecting vehicles at drive-thru systems and turn lanes. This dedicated solution—developed specifically for wireless presence sensing—simplifies in-ground installation and offers quick and easy access for battery replacement after up to ten years of trouble-free operation.

Automated Car Wash DetectionVehicle presence is detected by an in-ground embedded M-GAGE Wireless Sensor Node that activates the automated car wash system to power up and trigger the entry door. The payment system and the car wash remain in a low-power consumption standby mode until a customer arrives. It also eliminates the inevitability of complex and costly inductive loop repair.

Loading Dock Occupancy MonitoringFor optimum workflow and loading dock traffic management, it’s essential for dock workers to know of arrivals immediately. M-GAGE Wireless Sensor Nodes mounted on each loading bay signal the arrival of vehicles by illuminating remotely mounted Banner EZ-LIGHT™ indicators that are visible throughout the facility. Supervisors can also be alerted to arrivals using their PC or PDA. Workers assemble quicker at the appropriate dock, cargo security and facility access are greatly enhanced and docks are freed-up faster. Best of all, no through-wall wiring installation is required to implement the system.

Parking Kiosk Access and ControlAn embedded M-GAGE Wireless Sensor Node detects approaching vehicles to activate automated parking control systems, payment kiosks and automated access control barriers.

Train Yard MarshallingRugged IP67 M-GAGE Wireless Sensor Nodes embedded at various points in tracks can be used for accurate remote monitoring of train car location and marshalling. As cars pass from one sensor to another at changeover locations, track controls can be activated to handle switching of subsequent cars.

Traffic Monitoring and Control


Applications

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Modular Monitoring Capabilities.

Whether facility-wide or with a single Node, the SureCross™ Wireless Network facilitates adding capabilities for monitoring, security and essential control with ease, low cost and little to no disruption of existing systems. Easy-to-apply SureCross Wireless Kits offer a complete, modular system that you can apply and move as needed to different locations and for diverse applications. FlexPower™ battery options create a completely portable system that is sensing unplugged.™ Systems can be expanded as needed, and networks can be combined or divided as needs change.

Continuous, reliable facilities monitoring—whether for security, operational efficiency or condition—ensures smooth operation 24/7/365. Rudimentary security and access challenges can be quickly addressed with any number of photoelectric proximity sensors, contact closures, switches and detection sensors that, when connected to a Node, can communicate wirelessly to the Gateway in facility control centers or security offices. Alarms and signal output to switches can trigger desired responses within larger integrated systems. With the SureCross Wireless Network, monitoring capabilities and responses can be embedded wherever needed.

To monitor and control access of secure or supply areas, Banner SureCross™ provides turnkey wireless solutions. Highly reliable security and response systems are easily retrofitted into existing facilities to monitor access and control entry, providing alarms or notifications if doors are opened or left unclosed, or if emergency exits have been opened.

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Energy Monitoring/ManagementA rooftop HVAC system can be activated based on facility requirements through a Wireless Gateway located inside a facility’s physical plant. With this monitoring system, industry managers identify opportunities where their facility could be more energy efficient and conserve plant resources.

Security/Access MonitoringTo monitor the entry to storage rooms in the back of a large facility, a proximity sensor is used with a FlexPower™ Node. When the door is opened or closed an EZ-LIGHT™ connected to the Gateway signals the main office.

Retail Traffic AnalysisTo understand traffic flow and consumer habits in a retail environment, a SureCross FlexPower Node and a Banner MINI-BEAM® sensor provide a discrete, peel-and-stick monitoring and counting solution. Moved about the location to assess retail traffic and optimal store layout, this versatile system provides data to the Gateway located in the management office.

Refrigeration System Temperature Monitoring A SureCross FlexPower Node used with an RTD ensures an optimal temperature is maintained within large cold chain storage systems for refrigeration, walk-in coolers, freezers or standard grocery cases. The remote Gateway is located off the floor and issues an alarm to management personnel if the temperature exceeds acceptable limits.

Commercial and Consumer Monitoring


Applications

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Hazardous location monitoring. Class I, Div 2 DX91 devices are simple to deploy in any hazardous area, with all of the robust radio communication capabilities of a DX80 the DX91 models can be used to monitor and control I/O in the harshest environments.

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A ) External Antenna Interface—external flexible antennas rotate for mounting and positioning versatility; optional internal and remote, standard and high-gain antennas available

B ) Network Identity and Device Address Rotary Switches— easy-to-set and change; with screw-on cover

C ) Menu and Configuration Access Push Buttons— click through menu-driven configuration

D ) LED Status Indicators—give real-time feedback of RF link status, serial communication activity and error state

E ) LCD Display—six-character display provides run mode user information and shows I/O point status; lets user conduct Site Survey, assign network ID and modify other configuration parameters locally without a PC or external software interfaces

F ) Internal Wiring Terminal—16 spring-clip type terminals (AWG 12-28); are accessible without removal from mount

G ) 1/2 inch NPT Threaded Port—accepts large cables for flexible wiring options or glands; plug provided

H ) Versatile Mounting—#10/M5 hardware included with optional DIN-rail mount adapter

I ) 5-Pin M12 Euro-style Quick-Disconnect Fitting—simplifies installation with industry-standard connectors

A )

B )

C )

D )

E )

F )

( G

( H

( I

A )

B )

C )

D )

E )

F )

( G

( H

( I

DX91: A wireless sensing solution for hazardous locations.

Until now, the expense and practical limitations of hard wiring and conduit within hazardous and remote industrial locations has narrowed the possibilities for effective sensing solutions. Today, the SureCross Wireless Network offers a new wireless horizon for advanced remote monitoring and automation applications never before available—from comprehensive process control and monitoring to data collection and trending—linking large physical spans and processes. The SureCross DX91 ushers in a new era of sensing innovation in areas and locations once deemed impossible or impractical.

SureCross DX91 Node models are certified for use in Class I, Division 2, Groups A, B, C, D hazardous locations.* The DX91 models offer all the features of the SureCross DX80 family—a configurable device with four discrete (sourcing) inputs and four discrete outputs, two analog inputs and two analog outputs. The SureCross DX91 Gateway is of course fully compatible with the DX80, providing for a network of up to 56 multi-sensor Node points across hazardous and non-hazardous areas.

* When properly installed in accordance with the National Electrical Code, the Canadian Electrical Code, or applicable local codes/restrictions. Contact Banner for Class I, Division 1 models.

SureCross™ DX91 for Hazardous Locations

D X 9 1 G A T E W A Y D X 9 1 N O D E

More information online at bannerengineering.com

SureCross™ Gateway and Node Possibilities • I/O can be tailored to accommodate up to 12 functions per device.

• Open design supports inputs from sensors and devices from Banner and other manufacturers.

• Multiple network and protocol options make it easy to link to industrial host control systems.

• FlexPower™ devices enable sensing solutions never before possible.

Do you use Serial Comms?SureCross supports:

• Modbus RTU RS-485

• Modbus RTU RS-232

• Modbus TCP/IP

• EtherNet/IP

How much I/O?SureCross can provide:

• Up to 4 Analog IN (current, voltage)

• Up to 8 Discrete IN (sinking, sourcing)

• Up to 4 Analog OUT (current, voltage)

• Up to 8 Discrete OUT (sinking, sourcing)

What types of power are available?SureCross power options:

• 10 to 30V dc

• AC options

• FlexPower supply options:

-FlexPower Battery Modules

-FlexPower Solar Modules

What type of sensors need to be wireless?SureCross works with:

• Photoelectric

• Ultrasonic

• Inductive

• Capacitive

• Contact Closures

• Thermocouple

• Pressure

• Thermistor

• Distance

• RTD

• Level

• Flow

24

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SureCross™ Configured KitThis application employs two NAMUR proximity sensors that interface with the FlexPower Node. Based on the power consumptive properties of the sensors and the required sample interval of 250 milliseconds it was calculated that the DX81 FlexPower supply would last one year. Banner is continuously building a library of characterized sensors from different manufacturers to make FlexPower solutions plug-and-play.

SureCross™ Configuration: Engineered Your Way• Configured Kits are only a starting point; add Nodes through the configurable Gateway to

expand an application solution.

• Custom setup of I/O function, timing and network health monitoring is handled through a configurable Gateway and can be done at the factory free of charge.

ModifyAlter Presets

Expand ConfigurationFlexPower™ Settings

Custom Solution

SureCross™ Unlimited Solutions.Whatever the demands of your application, configurable Gateways and Nodes can be set to solve your most challenging remote sensing scenarios. Configuration allows the assembly of wireless networks using the exact SureCross components required.

SureCross™ Configured Kits. Banner offers a variety of SureCross wireless kits that are configured with everything you need to solve many common applications quickly and easily. Preset functionality makes the network easy to deploy and operate.

APPLICATION

SureCross™ MethodCable Method

More information online at bannerengineering.com 25

ENGINEERED APPLICATIONS


Model Number Frequency Icon Gateway I/O Node 1 I/O Node 2 I/O Data Sheet

DX80K9M6MP1 900 MHz

Mod

bus

Enab

led

Discrete2 IN & 2 OUT

Analog2 IN & 2 OUT


Analog2 IN & 2 OUT

129312DX80K2M6MP1 2.4 GHz

DX80K9M6MP2 900 MHz Discrete2 IN & 2 OUT

Analog2 IN & 2 OUT


Analog1 IN & 1 OUT


Analog1 IN & 1 OUT

129313DX80K2M6MP2 2.4 GHz

DX80K9M6EM1 900 MHz Discrete4 IN & 4 OUT

Analog2 IN & 2 OUT


Analog2 IN & 2 OUT

134862DX80K2M6EM1 2.4 GHz

DX80K9M6EM2 900 MHz Discrete4 IN & 4 OUT

Analog2 IN & 2 OUT


Analog1 IN & 1 OUT


Analog1 IN & 1 OUT

137909DX80K2M6EM2 2.4 GHz

SureCross™ Plug-and-Play: Configured Kits• One box houses the preset Gateway, Node(s), accessories and hardware to get you up and running quickly.

• The Gateway is configured to independently control I/O mapping for all devices within the kit.

• Network traits are preset to provide discrete I/O on change of state and periodic reporting of analog I/O.


FlexPower™ Systems

Model Number Frequency Icon Gateway I/O Node 1 I/O Notes Data Sheet

DX80K9M3PE1 900 MHz G N

Mod

bus

Enab

led Discrete

2 OUT(sinking)

Discrete1 IN

(FlexPower™ supplyconfigured for MINI-BEAM)

1 IN (passive)

DX81 FlexPower supply included; provides power for FlexPower Node and

MINI-BEAM

129318

DX80K2M3PE1 2.4 GHz G N

DX80K9M3GE1 900 MHz G N Discrete 2 OUT

(sinking)

Analog2 OUT

(0-20 mA)

Discrete 2 IN (passive)

Analog 1 IN

(1 FlexPower supplyconfigured to provide 15V

for 500 ms every 15 minutes) 1 IN (passive)

DX81 FlexPower supply included; provides power for FlexPower Node and

one analog sensor

129320

DX80K2M3GE1 2.4 GHz G N

= Gateway = Node † = Discrete outputs are sourcing unless otherwise noted. Analog outputs are 0-20 mA. *Low power MINI-BEAM® model SM312-75904** Settings reflect QT50U-75390 configuration, may be suitable for many other loop powered analog sensors

G N

26

Model Number Frequency Icon Gateway I/O Node 1 I/O Node 2 I/O Node 3 I/O Node 4 I/O Data Sheet

DX80K9M6DP1 900 MHzG N

Mod

bus

Enab

led


Discrete4 IN & 4 OUT 129306

DX80K2M6DP1 2.4 GHz

DX80K9M6DP2 900 MHzG NN Discrete

4 IN & 4 OUTDiscrete


2 IN & 2 OUT 129307DX80K2M6DP2 2.4 GHz

DX80K9M6DP4 900 MHzDiscrete





1 IN & 1 OUT 129308DX80K2M6DP4 2.4 GHz

DX80K9M6ED1 900 MHzDiscrete


8 IN & 4 OUT 134856DX80K2M6ED1 2.4 GHz

DX80K9M6EP1 900 MHzDiscrete


6 IN & 6 OUT 135535DX80K2M6EP1 2.4 GHz

G

G N

G N

G N

G NN

G N

G NN

Discrete10 to 30V dc Kits

Discrete & Analog 10 to 30V dc Kits

NNNN

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SureCross™ DX80 Gateway• Every SureCross network consists of one Gateway and a combination of one or more Nodes operating in the same frequency band.

• Input-to-output mapping is controlled by a Gateway configured at the factory free of charge, or it can be done using a host-controlled network.

• If your application is not host-controlled and requires input-to-output mapping, contact your Banner representative for your custom solution.

Model Number Frequency I/O Antenna Data Sheet

DX80G9M6W8P4900 MHz

Mod

bus

Enab

led


(sourcing)

Internal

132157DX80G9M6S8P4 External

DX80G2M6W8P42.4 GHz

Internal

DX80G2M6S8P4 External

DX80G9M6W4P8900 MHz Discrete

4 IN & 8 OUT(sourcing)

Internal


DX80G2M6W4P82.4 GHz

Internal


DX80G9M6W6P6900 MHz Discrete

6 IN & 6 OUT(sourcing)

Internal


DX80G2M6W6P62.4 GHz

Internal


DX80G9M6W6N6900 MHz Discrete

6 IN & 6 OUT(sinking)

Internal

136323DX80G9M6S6N6 External

DX80G2M6W6N62.4 GHz

Internal

DX80G2M6S6N6 External

DX80G9M6W6P6Z900 MHz

M-GAGE™ Baseline Function for up to 6 M-GAGE Nodes

Internal

134303DX80G9M6S6P6Z External

DX80G2M6W6P6Z2.4 GHz

Internal

DX80G2M6S6P6Z External

27

Discrete

Discrete & Analog

Analog


DX80G9M6W4P4M2M2900 MHz

Mod

bus

Enab

led

Discrete 4 IN & 4 OUT

(sourcing)

Analog 2 IN & 2 OUT

(0-20 mA)

Internal

131935DX80G9M6S4P4M2M2 External

DX80G2M6W4P4M2M22.4 GHz

Internal

DX80G2M6S4P4M2M2 External

DX80G9M6W4P4V2V2900 MHz Discrete

4 IN & 4 OUT (sourcing)

Analog 2 IN & 2 OUT

(0-10V dc)

Internal

134301DX80G9M6S4P4V2V2 External

DX80G2M6W4P4V2V22.4 GHz

Internal

DX80G2M6S4P4V2V2 External



Mod

bus

Enab

led

Analog4 IN & 4 OUT

(0-20 mA)

Internal



Internal


DX80G9M6W0P0V4V4900 MHz Analog

4 IN & 4 OUT(0-10 V dc)

Internal

136325DX80G9M6S0P0V4V4 External

DX80G2M6W0P0V4V42.4 GHz

Internal

DX80G2M6S0P0V4V4 External


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SureCross™ DX80 Nodes• Nodes can be added to a host-controlled network with ease and do not require any configuration.

• Input-to-output mapping of any SureCross device is done at the factory free of charge, or it can be done using the Modbus registers in a host-controlled network.

• 10 to 30V dc and FlexPower™ Nodes can be combined to communicate with a single Gateway as one network.


Discrete

& Analog

28


DX80N9X6W8P4900 MHz Discrete


Internal

132160DX80N9X6S8P4 External

DX80N2X6W8P42.4 GHz

Internal

DX80N2X6S8P4 External



Internal


DX80N2X6W4P82.4 GHz

Internal




Internal


DX80N2X6W6P62.4 GHz

Internal


DX80N9X6W6N6900 MHz Discrete

6 IN & 6 OUT (sinking)

Internal

136324DX80N9X6S6N6 External

DX80N2X6W6N62.4 GHz

Internal

DX80N2X6S6N6 External


DX80N9X6W4P4M2M2900 MHz Discrete


Analog 2 IN & 2 OUT

(0-20 mA)

Internal

131936DX80N9X6S4P4M2M2 External

DX80N2X6W4P4M2M22.4 GHz

Internal

DX80N2X6S4P4M2M2 External

DX80N9X6W4P4V2V2900 MHz Discrete


Analog 2 IN & 2 OUT

(0-10V dc)

Internal

134323DX80N9X6S4P4V2V2 External

DX80N2X6W4P4V2V22.4 GHz

Internal

DX80N2X6S4P4V2V2 External


DX80N9X6W0P0M4M4900 MHz Analog

4 IN & 4 OUT (0-20 mA)

Internal



Internal


DX80N9X6W0P0V4V4900 MHz Analog

4 IN & 4 OUT (0-10V dc)

Internal

136326DX80N9X6S0P0V4V4 External

DX80N2X6W0P0V4V42.4 GHz

Internal

DX80N2X6S0P0V4V4 External

Discrete

Analog














FlexPower Nodes with external battery

SureCross™ DX80 FlexPower™ Nodes• FlexPower Nodes are configured to power a host of common sensor types. Unique power settings can be done at the factory free of charge.

• FlexPower Nodes are optimized to work with all of the SureCross FlexPower supplies and offer years of battery life.

• Some FlexPower Nodes feature integrated battery supplies and onboard sensors all in one package for plug-and-play deployment.

• If your application is not host-controlled and requires input-to-output mapping, contact your Banner representative for your custom solution.

Model Number Frequency I/O Notes Antenna Data Sheet

DX80N9X2W2N2M2900 MHz Discrete

2 IN (sinking) & 2 OUT (NMOS)

Analog 2 IN (0-20 mA)

Switch power capability for

supporting multiple external active

powered sensors

Internal

131296DX80N9X2S2N2M2 External

DX80N2X2W2N2M22.4 GHz

Internal

DX80N2X2S2N2M2 External

DX80N9X2W2N2T900 MHz Temperature: 3 IN

Thermocouple* 1 integrated cold

junction Thermistor

Discrete 2 IN (sinking)

2 OUT (NMOS)

Internal

131297DX80N9X2S2N2T External

DX80N2X2W2N2T2.4 GHz

Internal

DX80N2X2S2N2T External

DX80N9X2W0P0R900 MHz Temperature

4 IN (3 wire RTD**)

Internal

131597DX80N9X2S0P0R External

DX80N2X2W0P0R2.4 GHz

Internal

DX80N2X2S0P0R External

DX80N9X2W2N2M4900 MHz Discrete

2 IN (sinking) &2 OUT (NMOS)

Analog 4 IN (0-20 mA)

Internal

131762DX80N9X2S2N2M4 External

DX80N2X2W2N2M42.4 GHz

Internal

DX80N2X2S2N2M4 External

DX80N9X2W4N4900 MHz Discrete

4 IN (sinking) &4 OUT (NMOS)

Internal

136328DX80N9X2S4N4 External

DX80N2X2W4N42.4 GHz

Internal

DX80N2X2S4N4 External

DX80N9X2W4A2900 MHz Counter: 1 Frequency IN & 1 Totalizer IN

Discrete: 2 IN (sinking/sourcing selectable) & 2 OUT (NMOS)

Internal

136348DX80N9X2S4A2 External

DX80N2X2W4A22.4 GHz

Internal

DX80N2X2S4A2 External

* Thermocouple units default to J-type. Other types available.** RTD units default to 3-wire 100 Ohm platinum (American Fundamental Interval). Other types available.


DX80N9X1W0P0Z 900 MHzM-GAGE™ onboard

Internal131598

DX80N2X1W0P0Z 2.4 GHz Internal

DX80N9X1W3A0900 MHz

Counter: Frequency and Totalizerfunctions are switch selectable

Internal

136972DX80N9X1S3A0 External

DX80N2X1W3A02.4 GHz

Internal FlexSensor Model NumbersDX80N2X1S3A0 External

DX80N9X1W1H900 MHz Inputs for use with the Banner

FlexSensorfor Temperature and Humidity

Internal

137322M12FTH1Q

137303

DX80N9X1S1H External

DX80N2X1W1H2.4 GHz

Internal

DX80N2X1S1H External

DX80N9X1W1K3900 MHz

Inputs for use with a Banner Flex K50 EZ-LIGHT™

Internal

137526

K50FGYPB1Q,with push button

K50LFGRY1Q

137302

DX80N9X1S1K3 External

DX80N2X1W1K32.4 GHz

Internal

DX80N2X1S1K3 External

FlexPower Nodes with internal battery configured for use with Banner FlexSensors

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K50LF

M12FTH1Q





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SureCross™ FlexPower™ Supplies, Data Radio & DX85 Remote I/O• FlexPower supplies offer years of battery power for the DX80 FlexPower Node and associated sensors.

• Data Radios expand the range of the SureCross network across plants and throughout facilities.

• DX85 Remote I/O devices offer a combination of I/O types to increase the number of points on a Gateway or Data Radio.

More information online at bannerengineering.com30

FlexPowerSupplies

Data Radio

DX85

Model Number Voltage Supplied Description Connection Housing Data Sheet

DX81 FlexPower Battery Module to supply FlexPower Node

Module driven by one lithium primary battery* 5-pin Europigtail QD IP67

131596

DX81P6 Module driven by six lithium primary batteries** 131628

*Replacement lithium primary battery model number is BWA-BATT-001 **Replacement lithium primary 6-pack battery model number is BWA-BATT-002

SureCross™ Data Radio• Powerful one-watt serial radio, compatible with DX80 or DX91-based network

• Expands a Modbus master control system to one or more SureCross networks configured to act as Modbus slaves

• Also may be used to route RF signals around obstacles or terrain

• Built-in Site Survey capability

Model Number Frequency Description Data Sheet

DR9M900 MHz

1 watt Data Radio 900 MHz RS-485

132031DR9R 1 watt Data Radio 900 MHz RS-232

DR2M2.4 GHz

1 watt Data Radio 2.4 GHz RS-485

DR2R 1 watt Data Radio 2.4 GHz RS-232

Model Number Description I/O Housing Data Sheet

DX85M4P4M2M2

Modbus RTU Slave Expansion I/O Modules; used to expand Gateway

I/O capacity


Analog2 IN & 2 OUT

IP67

131629

DX85M6P6 Discrete6 IN & 6 OUT 131599



DX85 Remote I/O• Remote I/O device with a Modbus interface that can be used to expand the I/O of a Gateway

or other Modbus Master

• Supports Modbus RTU protocol using RS-485 and offers selectable slave addressing

• Supports a combination of I/O using both analog and discrete signals

• If your application is not host-controlled and requires input-to-output mapping, contact your Banner representative for your custom solution












31


DX70 Nodes

SureCross™ DX91 & DX70• DX91 certified for use in Class I, Division 2, Groups A,B,C and D hazardous locations.

• DX70 Node and Gateway pairs offer plug-and-play installation including mapped I/O between devices.

• All SureCross products include robust proprietary FHSS transceiver radios for the most reliable wireless I/O network.

Model Number Frequency I/O Notes Data Sheet

DX70N9X6W8P4900 MHz


(sourcing)

Internal


DX70N2X6W8P42.4 GHz

Internal


DX70N9X6W4P4M2M2900 MHz


(sourcing)

Analog 2 IN & 2 OUT

(0-20 mA)

Internal



Internal


DX70 Gateways

31

DX91 Nodes

DX91 Gateways

Model Number Frequency I/O* Antenna Data Sheet

DX91N9X6W4P4M2M2900 MHz


(sourcing)

Analog 2 IN & 2 OUT

(0-20 mA)

Internal



Internal


Model Number Frequency I/O* Antenna Data Sheet


Mod

bus

Enab

led


(sourcing)

Analog 2 IN & 2 OUT

(0-20 mA)

Internal



Internal


*Other I/O combinations are available. Contact your Banner Representative for a complete list of models. Contact Banner for Class I, Division 1 models.


DX70G9X6W4P8900 MHz


(sourcing)

Internal

133214DX70G9X6S4P8 External

DX70G2X6W4P82.4 GHz

Internal

DX70G2X6S4P8 External

DX70G9X6W4P4M2M2900 MHz


(sourcing)

Analog 2 IN & 2 OUT

(0-20 mA)

Internal

133214DX70G9X6S4P4M2M2 External

DX70G2X6W4P4M2M22.4 GHz

Internal

DX70G2X6S4P4M2M2 External












18 More information online at bannerengineering.com

Sensors

Optimized for use with FlexPower™ Systems

Model Number Description Sensing Mode Range Output Type Connection Data Sheet

QT50ULBQ6-75390 U-GAGE® Ultrasonic 200 mm - 8 m Selectable:0 to 10V dc or 4 to 20 mA 5-pin Euro QD 70137*

SM312LPQD-76885

MINI-BEAM® Photoelectric

3 m Bipolar NPN/PNP 4-pin Euro QD

134420

SM312DQD-75904 380 mm Bipolar NPN/PNP 4-pin Euro QD

M12FTH1Q M12 Temperature & Humidity — — — 5-pin Euro QD 137303

K50FGYPB1Q with push buttonK50LFGRY1Q

K50L EZ-LIGHTindicator light — — — 8-pin Euro QD 137302

* Data sheet is for standard product, contact factory for additional supporting literature.

EZ-LIGHT™ IndicatorsMulti-color, 7-function

SureCross™ Accessories

T30

M18

K50L

FlexPower™ Solar ModulesCreate a SureCross network completely independent of 10 to 30V dc with solar panels and rechargeable batteries.

QT50U

MINI-BEAM

AC Power Supply Options

EZAC

K80L

FlexPowerOptions

32

K50L

Model Number Construction Connection LED Function Inputs Data Sheet

M18GRY2PQ 18 mm mount Nickel-plated brass

4-pin Euro QD

Choose Red, Yellow or Green ON, flashing

or alternating PNP 121902

T30GRY2PQ 30 mm mount Thermoplastic polyester

K50LGRY2PQ 30 mm mount Thermoplastic polyester

K80LGRY2PQ Flat or DIN mount Thermoplastic polyester

Model Number Voltage Supplied Description Connection Housing Data Sheet

SPS101QP12V dc @ 120 mA max

Converts 105 - 130V ac, 60 Hz to 12V dc (SPST e/m Relay Output) Sensor Connection:

5-pin Euro pigtail QDAC Power

Connection: 5-pin mini QD

IP54 66959SPS101SQP Converts 105 - 130V ac, 60 Hz to 12V dc

(Optically Isolated SPST Solid-state Output)

EZAC-E-QE5-QS5 24V dc @ 700 mA Converts 100 - 230V ac to 24V dc (no output) IP65 120321

PS24W 24V dc @ 500 mA Converts 100 - 240V ac to 24V dcNorth America (wall plug) 5-pin Euro QD Non-industrial

(not sealed) —

PSDINA-24-4 24V dc @ 4 Amps Max Converts 85 - 264V ac, 50/60 Hz Terminal Blocks IP20 134840















OMNI Antenna

Cables Model Number Description

BWC-1MRSMN05 RP-SMA Male to N Male0.5 Meter adapter cable

BWC-1MRSMN2 RP-SMA Male to N Male2 Meter adapter cable

BWC-1MRSFRSB4 RP-SMA to RP-SMA bulkhead4 Meter extension cable



BWC-1MRSFRSB0.2 RP-SMA to RP-SMA bulkhead0.2 Meter extension cable

BWC-4MNFN3 LMR400 N Male to N Female3 Meter extension cable




Model Number Description

BWA-9Y6-A 6.5 dBd Yagi with N Female pigtail connector

BWA-9Y10-A 10 dBd Yagi with N Female pigtail connector


BWA-9O6-A 6 dBd Omni with N Female pigtail connector

BWA-9O5-B 5 dBd Omni with ground plane and N Female pigtail connector

BWA-9O2-C 2 dBi Omni swivel and RP-SMA Male

BWA-2O2-C 2.4 GHz 2 dBi Omni swivel with RP-SMA Male




BWC-LFNMN900 MHz/2.4 GHz surge suppressorwith N connector

BWC-LFNBMN900 MHz/2.4 GHz surge

suppressor with bulkhead and N connector

BWC-LMRSFRPB900 MHz/2.4 GHz surge

suppressor with bulkhead and RP-SMA

Yagi Antenna

Surge Protection

SureCross™ Antennas & Cabling Options• Choose from a variety of direct and remote-mount and high-gain model options to get the best antenna for your application.

• A complete offering of cables and accessories is available for virtually every SureCross module and antenna location challenge.

• All cordsets and surge protectors are Male on one end and Female on the other for simple connection. AntennaOptions

202-C

205-C

207-C

902-C

905-B 906-A

10 dBd Yagi6.5 dBd Yagi



34

More information online at bannerengineering.com34

Cables4-pin

Model Number Style Length Used With

MQDC-406 Euro-styleFemale straight/unterminated

2 m • MINI-BEAM®

• EZ-LIGHT™MQDC-415 5 m

MQDC1-501.5Euro-style

Female straight/unterminated

0.5 m • DX80• DX85• DX81• DX81P6

MQDC1-506 2 m

MQDC1-515 5 m

DEE2R-51DEuro-style

Female straight/Male straight

0.3 m • FlexPower™ Module• Expandable I/O Module• AC Power Supplies

DEE2R-53D 1 m

DEE2R-515D 2.4 m

MBCC-506Mini-style

Female straight/unterminated

2 m

• AC Power Supplies MBCC-512 4 m

MBCC-530 9 m

MQDC-806 Euro-style with shield, straight 2 m• DX80

MQDC-1210 Euro-style, straight 3 m

CSB-M1240M1241 Euro-style No trunk male

0.3 m Female branches

• DX85• Data Radio

BWA-E2M M12 Industrial/RJ45, straight 2 m

• DX80BWA-EX2M M12 Industrial/RJ45, crossover 2 m

BWA-E8M M12 Industrial/RJ45, straight 8 m

Quick-Disconnect (QD) Cables and Cordsets

Cables5-pin

Cordsets5-pin Double-ended

Cables5-pin

Cordsets

Banner offers the most complete and integrated line of sensing products. No matter what industry you’re in—or products you manufacture—Banner has the right sensors to automate your plant, improving overall efficiency, quality and safety. Choose from thousands of standard DC sensing products for 10 to 30V dc applications, or low-power sensors—ideal for FlexPower™ applications. Whatever your need, we have the correct sensor to solve your toughest challenges.

RequestCatalog

SureCross™ Cables, Cordsets & Mounting Hardware

Hardware

Bracket

Mounting Hardware


BWA-HW-001 Mounting hardware for Base

BWA-HW-002 Access hardware—plugs & glands for any DX80

BWA-HW-003 Tape, PTFE sealant

BWA-HW-004 Replacement seals for the O-ring, gasket and rotary dial cover

BWA-HW-005 Foam inserts and Tape, PTFE sealant for M-GAGE™ installation

BWA-CG.5-10 Cable glands, 1/2 inch NPT, cordgrips for cable diameters0.17 to 0.45 inches, 10 pieces

BWA-HP.5-10 Dummy hole plugs, 1/2 inch NPT, 10 pieces

BWA-QD5.5 Prewired 5-pin Euro connector for 1/2 inch NPT hub entrance



SMBDX80DIN DIN-rail flat mounting

Hardware

Cordsets8-pin & 12-pin

Splitter Cable 4-pin

Ethernet Cable





35


General Power* +10 to 30V dc (For European applications: +10 to 24V dc, ± 10%)

Power Consumption Less than 1.4 W (60 mA) at 24V dc

Mounting #10 or M5 (M5 hardware included)

M5 Fasteners – Max. Tightening Torque 0.56 N•m (5 in•lbf)

Case Material Polycarbonate

Weight 0.26 kg (0.57 lb.)

Indicators Two LED, bicolor

Switches Two push buttons

Display Six-character LCD

External Cable Glands Four PG-7 type, One 1/2 inch NPT type

Cable Glands – Max. Tightening Torque 0.56 N•m (5 in•lbf)* For European applications, power the DX80 from a Limited Power Source as defined in EN 60950-1.

900 MHz 2.4 GHz

Range, with Standard 2 dB Antenna* Up to 4.8 kilometers (3 miles)* Up to 3.2 kilometers (2 miles)

Frequency 902 to 928 MHz ISM band 2.4 to 2.4835 GHz ISM band

Transmit Power 21 dBm conducted / Data Radio 29.5 dBm 18 dBm conducted, ≤ 20 dBm EIRP

Spread Spectrum Technology FHSS (Frequency Hopping Spread Spectrum) FHSS (Frequency Hopping Spread Spectrum)

Antenna Connector Ext. RP-SMA - 50 Ohms Ext. RP-SMA - 50 Ohms

Antenna – Max. Tightening Torque 0.45 N•m (4 in•lbf) 0.45 N•m (4 in•lbf)

Link Timeout Configurable, up to 2 minutes Configurable, up to 2 minutes* The range depends on the environment and line of sight. High-gain antennas are available to increase the range.

Environmental Rating* IEC IP67; NEMA 6

Operating Temperature** -40 to +85° C (Electronics); -20 to +80° C (LCD)

Operating Humidity 95% max. relative (non-condensing)

Radiated Immunity 10 V/m, 80-2700 MHz (EN61000-6-2)

Shock and VibrationIEC 68-2-6 and IEC 68-2-7Shock: 30g, 11 milliseconds half sine wave, 18 shocksVibration: 0.5 mm p-p, 10-60 Hz

* Please refer to the SureCross™ DX80 Wireless I/O Network product manual, Banner p/n 132607, for installation and waterproofing instructions. ** Operating the devices at the maximum operating temperatures for extended periods can shorten the life of the device.

900 MHz Models FCC ID TGUDX80: This device complies with FCC Part 15, Subpart C, 15.247 IC: 7044A-DX8009

2.4 GHz Models FCC ID UE300DX80-2400: This device complies with FCC Part 15, Subpart C, 15.247ETSI/EN: In accordance with EN 300 328: V1.7.1 (2006-05) IC: 7044A-DX8024

Radio

Environmental

Compliance

Dimension Drawings

127.0 mm

80.8 mm

60.0 mm

Gateway

80.8 mm 60.0 mm

127.0 mm

Node

SureCross™ Specifications & Dimensions• Many of the DX80 parameters are configurable. The values in the tables represent factory defaults unless otherwise noted.

DetailedDimensionsProduct Specifications and

Modifications Disclaimer. All specifications published in this document are subject to change. Banner reserves the right to modify the specifications of products, prior to their order, without notice. Visit bannerengineering.com for up-to-date product information before ordering.





Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 U.S.A.

Phone 763.544.3164 Fax 763.544.3213 bannerengineering.com email: [email protected]

PRINTED IN U.S.A. Copyright, 2008 Banner Engineering Corp.

P/N 131620 rev A1.888.3.SENSOR (1.888.373.6767)


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