SupportSupport

for for

Manufacturing & OperationsManufacturing & Operations

and and

Vision 2020 Vision 2020

2020

TECHNOLOGYVISION

AMERICAN CHEMICAL SOCIETYAMERICAN INSTITUTE OF CHEMICAL ENGINEERSCHEMICAL MANUFACTURERS ASSOCIATIONCOUNCIL FOR CHEMICAL RESEARCHSYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION

The U.S. Chemical Industry

Vision 2020 and Manufacturing & OperationsVision 2020 and Manufacturing & Operations

• Technology Vision 2020: The US Chemical IndustryTechnology Vision 2020: The US Chemical Industry U.S. chemical companies must innovate and change to keep competitive in the U.S. chemical companies must innovate and change to keep competitive in the global environment. global environment.

An initiative to leverage resources through the collaborative efforts of industry, An initiative to leverage resources through the collaborative efforts of industry, government, and academe and focus them on priority targets identified by the government, and academe and focus them on priority targets identified by the chemical industry.chemical industry.

Developed in a joint effort by the following associations:Developed in a joint effort by the following associations:ACS, AIChE, CCR, ACS, AIChE, CCR, SOCMA, ACC (CMA), DOE/OITSOCMA, ACC (CMA), DOE/OIT

• Web Site:Web Site: http://www.aiche.org/industry/vision2020/index.htmhttp://www.aiche.org/industry/vision2020/index.htm

•AIChE has thrust to increase relevance of offerings to Industry and has AIChE has thrust to increase relevance of offerings to Industry and has integrated its Vision 2020 activities under the umbrella of integrated its Vision 2020 activities under the umbrella of “Manufacturing & “Manufacturing & Operations”Operations”

Vision 2020 Focus AreasVision 2020 Focus Areas

• New Chemical Science & Engineering New Chemical Science & Engineering TechnologyTechnology

–Chemical ScienceChemical Science

Chemical SynthesisChemical Synthesis

Bioprocesses & BiotechnologyBioprocesses & Biotechnology

Materials TechnologyMaterials Technology

–Enabling TechnologiesEnabling Technologies

Process Science & Engineering Technology(AIChE)Process Science & Engineering Technology(AIChE)

Chemical MeasurementChemical Measurement

Computational TechnologiesComputational Technologies

• Supply Chain Management (AIChE)Supply Chain Management (AIChE)

• Information SystemsInformation Systems

• Manufacturing & Operations (AIChE)Manufacturing & Operations (AIChE)

2020

TECHNOLOGYVISION

AMERICAN CHEMICAL SOCIETYAMERICAN INSTITUTE OF CHEMICAL ENGINEERSCHEMICAL MANUFACTURERS ASSOCIATIONCOUNCIL FOR CHEMICAL RESEARCHSYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION

The U.S. Chemical Industry

NewNew

NewNew

Vision 2020 and Manufacturing & OperationsVision 2020 and Manufacturing & Operations

• AIChE Team Members:AIChE Team Members:

Earl Beaver, BRIDGES to SustainabilityEarl Beaver, BRIDGES to Sustainability

George Liebermann, XeroxGeorge Liebermann, Xerox

Ronald Mack, G D SearleRonald Mack, G D Searle

John Oleson, OCIJohn Oleson, OCI

Peter Pujado, UOP Peter Pujado, UOP

Rex Reklaitis, PurdueRex Reklaitis, Purdue

Jo Rogers, AIChE Jo Rogers, AIChE

Paul Scheihing, DOE/OIT, Chemicals Team LeaderPaul Scheihing, DOE/OIT, Chemicals Team Leader

Steve Weiner, PNNL & LCC ChairSteve Weiner, PNNL & LCC Chair

Vision 2020 and Manufacturing & OperationsVision 2020 and Manufacturing & Operations

• This afternoon’s agenda:This afternoon’s agenda:

• AIChE and Vision 2020 and Manufacturing and Operations - JoAIChE and Vision 2020 and Manufacturing and Operations - Jo

•A Retrospective of Vision 2020 and a View of the Future - EarlA Retrospective of Vision 2020 and a View of the Future - Earl

• Chemical Industry Operations - JohnChemical Industry Operations - John

• Wrap-up - JoWrap-up - Jo

Please join us after the presentations for refreshments and an Please join us after the presentations for refreshments and an opportunity to chat with team membersopportunity to chat with team members

SupportSupport

for for

Manufacturing & OperationsManufacturing & Operations

and and

Vision 2020 Vision 2020

2020

TECHNOLOGYVISION

AMERICAN CHEMICAL SOCIETYAMERICAN INSTITUTE OF CHEMICAL ENGINEERSCHEMICAL MANUFACTURERS ASSOCIATIONCOUNCIL FOR CHEMICAL RESEARCHSYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION

The U.S. Chemical Industry

WORKSHOPS & ROADMAPSWORKSHOPS & ROADMAPS

• In support of Process Science and Engineering Technology:In support of Process Science and Engineering Technology:

• SeparationsSeparations

Membranes, Adsorption, Separative Reactors(1998)Membranes, Adsorption, Separative Reactors(1998) Distillation, Extraction, Crystallization(1998)Distillation, Extraction, Crystallization(1998) Bioprocessing(1999)Bioprocessing(1999) Ion Exchange & Dilute Solutions(1999)Ion Exchange & Dilute Solutions(1999)

• Reaction Engineering(1999)Reaction Engineering(1999)

• Vision 2020 Next Steps (2000)Vision 2020 Next Steps (2000)

PUBLICATIONSPUBLICATIONS

• In support of Process Science and Engineering Technology:In support of Process Science and Engineering Technology: Vision 2020: 2000 Separations Roadmap(1998, 2000)Vision 2020: 2000 Separations Roadmap(1998, 2000)

on AIChE web as pdf fileon AIChE web as pdf file Emerging Separation and Separative Reaction Technologies(1999)Emerging Separation and Separative Reaction Technologies(1999)

available through AIChE, Amazon.com & Barnes & Noble.comavailable through AIChE, Amazon.com & Barnes & Noble.com Vision 2020: Reaction Engineering Roadmap (2001)Vision 2020: Reaction Engineering Roadmap (2001)

will be published in Q1, 2001 and available as pdf file on AIChE webwill be published in Q1, 2001 and available as pdf file on AIChE web

• In support of Manufacturing and Operations:In support of Manufacturing and Operations: Total Cost Assessment Methodology (2000)Total Cost Assessment Methodology (2000)

available through AIChE as hard-copy and spreadsheet version; methodologyavailable through AIChE as hard-copy and spreadsheet version; methodology on AIChE web as pdf fileon AIChE web as pdf file

Pollution Prevention: Methodology, Technologies and Practices (1999) Pollution Prevention: Methodology, Technologies and Practices (1999) Baseline Sustainability Metrics for IndustryBaseline Sustainability Metrics for Industry

metrics and interim reports metrics and interim reports available through AIChE’s web siteavailable through AIChE’s web site Numerous CCPS publicationsNumerous CCPS publications CWRT PublicationsCWRT Publications

PROJECTSPROJECTS

• In support of Manufacturing and Operations:In support of Manufacturing and Operations: A Methodology for Combining the Principles of Inherent Safety and Pollution A Methodology for Combining the Principles of Inherent Safety and Pollution

Prevention and Green Chemistry in the Design of Manufacturing ProcessesPrevention and Green Chemistry in the Design of Manufacturing Processes Benchmark Metrics for IndustryBenchmark Metrics for Industry Process Safety Incident Database (CCPS)Process Safety Incident Database (CCPS) Plant Equipment Reliability Database (CCPS)Plant Equipment Reliability Database (CCPS) ProSmart: Continuous Measurement of Process Safety Management (CCPS)ProSmart: Continuous Measurement of Process Safety Management (CCPS)

TRAINING & CONTINUING EDUCATIONTRAINING & CONTINUING EDUCATION

In support of Manufacturing and Operations:In support of Manufacturing and Operations: Plant Design & Construction (13 courses)Plant Design & Construction (13 courses) Plant Operations (6 courses)Plant Operations (6 courses) Environmental Protection (4 courses)Environmental Protection (4 courses) Process Safety (22 courses)Process Safety (22 courses) Management of Change (CCPS)Management of Change (CCPS)

COMMUNICATING THE MESSAGECOMMUNICATING THE MESSAGE

In support of AIChE role in Vision 2020:In support of AIChE role in Vision 2020:• Washington Forum: Washington Forum: The Future of the Chemical Industry Technology Vision 2020,The Future of the Chemical Industry Technology Vision 2020,

Chicago Annual Meeting, Nov. 13, 1996Chicago Annual Meeting, Nov. 13, 1996

• Reception and Briefing at Spring 1998 AIChE Meeting (New Orleans, LA) Reception and Briefing at Spring 1998 AIChE Meeting (New Orleans, LA) • Reception and Briefing at Fall 1999 AIChE Meeting (Dallas, TX) on Manufacturing andReception and Briefing at Fall 1999 AIChE Meeting (Dallas, TX) on Manufacturing and

Operations TechnologiesOperations Technologies

• Vision 2020 talks at AIChE local sectionsVision 2020 talks at AIChE local sections

• Web SiteWeb Site

Operational ExcellenceOperational ExcellenceProgramProgram

The path forward for AIChE in support of Vision The path forward for AIChE in support of Vision 2020 Manufacturing and Operations2020 Manufacturing and Operations...

Operational Excellence - Responding to Vision 2020Operational Excellence - Responding to Vision 2020

• Support the development of technologies and tools to help industry’sSupport the development of technologies and tools to help industry’s

needs for flexible, energy efficient, safe and environmentally-soundneeds for flexible, energy efficient, safe and environmentally-sound

(i.e. more sustainable) manufacturing facilities.(i.e. more sustainable) manufacturing facilities.

• A resource for tools and information to help technical professionals (AIChEA resource for tools and information to help technical professionals (AIChE

members and potential members) who develop, design and operate facilities members and potential members) who develop, design and operate facilities

and those charged with the continuous improvement of processes. and those charged with the continuous improvement of processes.

• Support industry’s goals for operational excellenceSupport industry’s goals for operational excellence

Potential AIChE’s OE ActivitiesPotential AIChE’s OE Activities

• Tools and Metrics for Sustainable IndustryTools and Metrics for Sustainable Industry: Improving operational : Improving operational excellence (excellence (energy savings and integrationenergy savings and integration, , fuel efficiencyfuel efficiency, , productivityproductivity, , reliabilityreliability, , supply chain improvementsupply chain improvement, , waste waste minimizationminimization) and safety() and safety(inherently safer manufacturinginherently safer manufacturing); baseline ); baseline metrics for industry; practical targets for energy and material metrics for industry; practical targets for energy and material intensities.intensities.

• ““Best Practice” Tools, Information Resources and Best Practice” Tools, Information Resources and TrainingTraining Programs for ChE’s in Industry and Plant OperatorsPrograms for ChE’s in Industry and Plant Operators:: AIChE/ITA AIChE/ITA products and services packaged and disseminated through AIChE (call products and services packaged and disseminated through AIChE (call center, website, continuing education courses, topical conferences and center, website, continuing education courses, topical conferences and workshops at AIChE meetings).workshops at AIChE meetings).

• Knowledge Advancement:Knowledge Advancement: Raise awareness of emerging Raise awareness of emerging technologies supporting Vision 2020 through Chemical Engineering technologies supporting Vision 2020 through Chemical Engineering Technology Operating Council, Programming and other OC’s as Technology Operating Council, Programming and other OC’s as appropriate.appropriate.

Priority Topics Identified by AIChE Vision 2020 Team at June 7th 1999 Meeting

Supporting the U.S. Chemical industry’s Technology Vision 2020 in partnershipwith the Department of Energy’s Industries of the Future initiative

Leveraging AIChE’s Operational Leveraging AIChE’s Operational Excellence through PartnershipsExcellence through Partnerships

DOE/OIT - Industries of the FutureDOE/OIT - Industries of the Future

Chemicals, Petroleum Refining, Forest Products, Chemicals, Petroleum Refining, Forest Products, Glass, Metal Casting, Steel, Mining & Glass, Metal Casting, Steel, Mining & AgricultureAgriculture

DOE/OIT Portfolio:DOE/OIT Portfolio: - BestPractices tools, software, case studies,BestPractices tools, software, case studies,

information and training curriculuminformation and training curriculum- IOF emerging technologies- IOF emerging technologies- DOE market studies: motor, steam and - DOE market studies: motor, steam and

CHP systemsCHP systems- DOE technology assessments: pinch- DOE technology assessments: pinch

studies, industrial heat pumping, studies, industrial heat pumping, combustion technologies, etc.combustion technologies, etc.

AIChE’s OE Partnership Concept and Relationships

The Customers

• Industries employing ChE’s

• AIChE members (50K)

•AIChE’s ITA sponsors

• DOE/IOF plants and companies

Support

DOE/OIT• IOF teams• IOF BestPractices, etc.• Plant Outreach• Project Support

Strategic Direction by Vision 2020 Teams

• AIChE Vision 2020 and M&O

Team

• Chemical Industry Steering Group

Support & Coordination

AIChE Staff and ITAs• Meetings; Topical Conferences• Continuing Education• Chemical Engineering Progress• ITA activities (CWRT, CCPS, DIPPR)

AIChE’s Operational Excellence Program

Other Future Partners

Benefits Benefits

Benefits to AIChE:Benefits to AIChE:• Added-value to AIChE’s Industry membership; more tools and products to Added-value to AIChE’s Industry membership; more tools and products to

offer members in industryoffer members in industry

• New program content for membership at National meetings and local New program content for membership at National meetings and local

sectionssections

………….Plus Support from DOE:.Plus Support from DOE:• Cost-share with Industry retired industry executive expenses.Cost-share with Industry retired industry executive expenses.

• Cost-share with Industry on specific projects guided by AIChE’s OE Cost-share with Industry on specific projects guided by AIChE’s OE

Partnership.Partnership.

Benefits to Vision 2020:Benefits to Vision 2020:• Filling a void by beginning to implement parts of the Manufacturing and Filling a void by beginning to implement parts of the Manufacturing and

Operations element of Vision 2020Operations element of Vision 2020

• Clear and expanded role for AIChE in industrial relevanceClear and expanded role for AIChE in industrial relevance