SUPERPUSH 200 PRECISION FLEXIBILITY SOFTWARE SAFETY · The brushless motor allows to regulate...

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1 PRECISION FLEXIBILITY SOFTWARE SAFETY SUPERPUSH 200

Transcript of SUPERPUSH 200 PRECISION FLEXIBILITY SOFTWARE SAFETY · The brushless motor allows to regulate...

Page 1: SUPERPUSH 200 PRECISION FLEXIBILITY SOFTWARE SAFETY · The brushless motor allows to regulate perfectly the accelerations and decelerations spaces so that to have very fast but gentle

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PRECISION

FLEXIBILITY

SOFTWARE

SAFETY

SUPERPUSH 200

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SUPERPUSH 200

Machines to produce money

Pay the machine in a veryshort time just working with it

MORE WOOD: save you wood from 5% to 15%.

LESS SALARY: save up to 50% on the working hours.

Save up to 50% on the labour level.

MORE SAFETY: 100% of safety.

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OPTIMUS- FIXUS

Superpush 300: optimizing cut or fix cut

OPTIMUS If there are defects or boards with different in-feed-length. When the pusher comes back read the length of each single board including marks for the defect, optimizes and goes down to push the board to the saw. The optimus machine can do also the job of the fixus.

FIXUS: if the boards have got the same in-feed length and there are not defects inside them: the cycle can be repeated to cut at fix program also in group.

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INCLINATION OF 30°

Inclination of 30°

The special inclination of 30°, not only help strongly the loading action but allows to win any mechanical attrition and maintain the board versus the fences.

Inclination of 30°

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PUSHER UNIT SPEED

Accelerations and decelerations easy to manage

The brushless motor allows to regulate perfectly the accelerations and decelerations spaces so that to have very fast but gentle movement, regular and equilibrated.

The machine can reach up to 60 meters per minute when the pusher is coming back and reading and also pushing as the laws requires. The speed and all the machine parameter scan be directly regulated by the computer

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PUSHER UNIT

Transmission system – Beam of mm. 120x135 - Pusher unit carriage

No bearing for moving the pusher unit: not suffering dust thanking the movement with four wheels.

Very strong feed beam: 120x135 mm in aluminum very heavy.

The carriage that supports the pusher unit is very big (300mmx345mmx25) and guarantees strong ness and long life.

Very strong beam 120x135mm covered by strong steel

Sliding system with four wheels and two axis. No problem of dust and long life.

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STRONG PUSHER UNIT

Protection- Covered bysteel

All the photocell and the soft part are covered and heavy protected. The aluminum beam is covered by steel to not have any problem of consumption also in the long period.

Strong beam covered by steel

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PUSHER MOVING

Brushless Motor- Anterior Traction – Reduction unit for robots- no mechanical stroke -Toothed belt of 50 mm – Max precision pulleys

The Brushless motor, with the highest precision. (the same motor is mounted in the CNC machines), is installed directly on the advancing with reducing unit for robot (that can give no precision in the future) and in anterior position so that to pull and not push the toothed belt.

The toothed belt has got 50 mm of width, very strong with steel strip inside and a resistance of 805 Kg. The pulleys of the belt are selected with the highest precision.

Belt of 50 mm of width, max strong and speed.

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PRECISION UP TO +- 0,1

Superior grip/clamp - Magnetic strip

From the Salvador’s experience in the machines for the perfect cut of the panel and post-forming strips come a lot of devices and systems to guarantee precision up to 0,1 mm. Superior grip-clamp. It allows to move at very high speed with the board stopped not only by the lateral side alignment cylinders but also by the pusher.

Magnetic strip: the magnetic strip guarantees the maximum precision also in the long period. There is not mechanical contact to measure the movement of the pusher and so not different precision in the future.

Clamp, open and close

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SIDE PUSHERS optional

Two side pushers

The two side pushers, independent and managed by the numeric control, allows to move at the highest speed without the board could stand out from the pusher unit and also to guarantee a perfect squared cut. The first side pusher (in-feed position) works also with twist boards. The vertical beam pressing device is managed by the numeric control. Necessary with length selector

Frontal view with the two side pushers

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SIDE PUSHERS optional

Out feed side pusher - Mechanically worked in special way

The second side pusher (out-feed position) has got safety device to not be broken also in case of human error (writing a not right length).

The structure of the machine, the beam pressing are especially worked with the highest precision and accuracy (0,01 mm) to have perfect perpendicular planes and a squared cut.

Out-feed side pusher

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Vertical side pusher for the length selector

In the case of length selector there is a vertical pusher.

SIDE PUSHERS optional

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EASY SERVICE

Easy to intervene- No service needs for the pusher-

Very easy to open the machine: you can open the machine from every point and enter inside without any problems.

The machine can be opened everywhere to clean and service it

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EASY SERVICE

Easy to intervene- No service needs for the pusher- Service by modem- Easy to regulate

The software has got a big number of easy message to test and verify the in-put and out-put of the machine with photos and explanation.

Service by modem: all included. Connection by internet, antivirus, software to make the connection to our technician and check the machine from every part of the world. Each cylinder has got pneumatic regulation to manage the pressure, the speed and adapt at the specific job to do.

Tele-service included

The machine can be opened everywhere to clean and service it

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STRONG

Fixing

Support and structure in hard steel of big thickness (3 and 4 mm.).

Structure and supports very strong and big. Fixing: big attention to fix the components between them and the floor. This accuracy allows to have a very good alignment and not having the possibility to move accidentally the machine

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SAFETY

No safety problem- Close on the back

The machines has got the highest level of safety devices present in the market and it reduces a lot any safety cost (like the stopping time of the operator, with the safety worker organizations, and so and so…).

Protections on the back part of the machine closing this area.

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No safety problem– No danger in the contact pusher-operator

Contact pusher-operator: a lot of devices protect and not create problem to the operator also if he enters in contact with the pusher.

SAFETY

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LENGTH SELECTOR

Double photocell – Measures comparing

On the out-feed conveyor there are two photocell, one up to the other, to see also the curved pieces or also jumping. Also the machine compare the length that is exiting with that is waiting for to guarantee the best selecting precision.

Double photocell

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LENGTH SELECTOR

Strong ejectors – Strong belt

The ejectors have got three sliding axis for a long life, with safety protection. The belt are in material slow consumption and driven centrally by central drive. Rollers of big diameter to have a long life of the belt.

Very strong ejectors.

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SOFTWARE

Optimizing really 100%- PC+CN= max power, all the calculations

Real optimization: before the pusher comes back reading all the board and then it comes down to push automatically it.

Highest wood saving: the optimizing calculations are done by the processor and communicate to the numeric control with 5 axis. The machine in 2/1000 of second makes with the computer all the calculations saving ad more as possible all your wood

Electric box, compact and separate form the machine, protected by the vibration, dust and well ventilated with trimmer to regulate the temperature.

Screen 17” LCD

Easy to use with comfortable keyboard and screen 17” LCD.

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SOFTWARE

Easy to use – Complet - Flexible

Easy graphics: the software runs on Windows XP, very easy to use.

Modem with diagnostic system included, keyboard+mouse, dvd rom, usb. More flexible.

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SOFTWARE

Flexible to 100% - All the results

Maximum flexibility: the software has a great myriad of parameters to suit itself for the job of the single customer with the maximum flexibility.

The statistics allow to know a big number of results and the costs of cut of the machine. The simulation allows to study to the best the cutting results to vary some parameters and to get the maximum profit.

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SOFTWARE

Modem and diagnostic

The computer of the machine is already endowed with modem and net board.

The diagnostic system complete and easy (red light, green) it allows to understand its operation of the machine.