Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N...

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Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab Oxford Instruments CERN consultant) Outline why bother with superconductivity? properties of superconductors: critical field, temperature & current density magnetic fields and how to create them load lines, training and how to cure it screening currents and the critical state model fine filaments, composite wires & cables magnetization, field errors & ac losses quenching and protection • hardware where to get more info Martin Wilson Lecture 1 slide 1 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Transcript of Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N...

Page 1: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Superconducting magnets for Accelerators

Martin N Wilson (Rutherford Lab ⇒ Oxford Instruments ⇒ CERN ⇒ consultant)

Outline• why bother with superconductivity?

• properties of superconductors: critical field, temperature & current density

• magnetic fields and how to create them

• load lines, training and how to cure it

• screening currents and the critical state model

• fine filaments, composite wires & cables

• magnetization, field errors & ac losses

• quenching and protection

• hardware

• where to get more info

Martin Wilson Lecture 1 slide 1 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 2: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Superconducting magnets for Accelerators

Who needs superconductivity anyway?Who needs superconductivity anyway?Abolish Ohm’s Law!• no power consumptionno power consumption

(although do need refrigeration power)

• ampere turns are cheap, so don’t need iron ⇒ higher fields (although often use it for shielding)

• high current density ⇒ compact windings, high gradients

Consequencesq• lower power bills

• higher magnetic fields mean reduced bend radius⇒ smaller rings⇒ reduced capital cost⇒ reduced capital cost⇒ new technical possibilities

(eg muon collider)

• higher quadrupole gradients

Martin Wilson Lecture 1 slide 2 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

⇒ higher luminosity

Page 3: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

The critical surface of niobium titanium

• Niobium titanium NbTi is the standard ‘work horse’ of the superconducting magnet business

• it is a ductile alloy

Jc

• it is a ductile alloy

• picture shows the critical surface, which is the boundary between superconductivity and normal resistivity in 3 dimensional space

• superconductivity prevails everywhere below the surface, resistance everywhere above it

ty (k

A.m

m-2

)

θ • we define an upper critical field Bc2 (at zero temperature and current) and critical temperature θc (at zero field and current) which are characteristic of the alloy C

urre

nt d

ensiθc

Bc2

ycomposition

• critical current density Jc(B,θ) depends on processing

Martin Wilson Lecture 1 slide 3 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 4: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

The critical line at 4.2K

• because magnets usually work in boiling liquid helium, the critical surface is often represented by a curve of current versus field at 4.2K

mm

-2 104

• niobium tin Nb3Sn has a much higher performance in terms of critical current field and temperature than NbTien

t den

sity

A.m

103

Nb3Sn

NbTi

• but it is brittle intermetallic compound with poor mechanical properties

t th t b th th fi ld d t

Crit

ical

cur

re

2

NbTi

• note that both the field and current density of both superconductors are way above the capability of conventional electromagnets

102

Conventional iron yoke

10

Magnetic field (Tesla)

electromagnets

Martin Wilson Lecture 1 slide 4 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

g ( )

Page 5: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Critical field & temperature of metallic superconductors

Note: of all the metallic

superconductors, l NbTi ionly NbTi is

ductile.

All the rest are brittle

intermetallic compounds

Martin Wilson Lecture 1 slide 5 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 6: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

30

Critical field & temperature of metallic superconductors

To date, all superconducting

30

accelerators have used NbTi.20

Bc2

T .

Nb3Sn

Of the intermetallics,

only Nb3Sn has 10rit

ical

fiel

d B

NbTi

found significant use in magnets

10cr

00 5 10 15 20

Martin Wilson Lecture 1 slide 6 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

temperature K

Page 7: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

High temperature superconductors

250

1987 Bednortz and Muller

200

250High critical

temperature also brings high

150

200

2 T . YBCO

g gcritical field

Yttrium Barium

100

tical

fiel

d B

c Yttrium Barium Copper Oxide

YBa2Cu3O7

50

crit

Nb S

00 20 40 60 80 100

NbTi

Nb3Sn

Martin Wilson Lecture 1 slide 7 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

temperature K

Page 8: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

250

High temperature superconductors

200

250 Unfortunately we only get

superconductingcurrent carrying

150

Bc2

T . YBCO

below the irreversibility field

Yttrium Barium

100

ritic

al fi

eld

B Yttrium Barium Copper Oxide

YBa2Cu3O7

50

c

Nb3Sn irreversibility line

00 20 40 60 80 100

NbTi

3 y

Martin Wilson Lecture 1 slide 8 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

temperature K

Page 9: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

40

High temperature superconductors

30

YBCO YBCO irreversibility field

30

Bc2

T . Nb3Sn

Yttrium Barium20

criti

cal f

ield

B Yttrium Barium Copper Oxide

YBa2Cu3O7

10

c

00 20 40 60 80 100

NbTi

Martin Wilson Lecture 1 slide 9 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

temperature K

Page 10: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

40

High temperature superconductors

40 YBCO irreversibility field

YBCO

30

c2 T

. MgB2 More recently magnesium

diboride MgB2

20

ical

fiel

d B

c

Nb3Sn offers moderately high temperature

in a simpler cheaper material

10

criti

00 20 40 60 80 100

NbTi

Martin Wilson Lecture 1 slide 10 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

0 20 40 60 80 100temperature K

Page 11: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

40

High temperature superconductors

40 YBCO irreversibility field

YBCO

30

Bc2

T . MgB2

But MgB2

20

ritic

al fi

eld

B

Nb3Sn also has an irreversibility

field

10

cr

MgB2

irreversibilty field

field

00 20 40 60 80 100

NbTi

Martin Wilson Lecture 1 slide 11 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

0 20 40 60 80 100temperature K

Page 12: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

High temperature superconductors

h ’ h40

YBCO irreversibility field

So here’s the parameter

space for 30

2 T

.

Nb3Sn

field pfuture

magnets

20

cal f

ield

Bc

Critical

10

criti

c

MgB2

irreversibilty field

Critical current

density Jcdepends on

00 20 40 60 80 100

NbTi

depends on skilful

processing of the material

Martin Wilson Lecture 1 slide 12 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

0 20 40 60 80 100temperature K

the material

Page 13: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Filamentary composite wires

• for reasons that will be described later, superconducting materials are always used in combination with a good normal conductor such as copper

• to ensure intimate mixing between the two, the superconductor is made in the form of fine filaments embedded in a matrix of copper

t i l di i• typical dimensions are:

• wire diameter = 0.3 - 1.0mm

• filament diameter = 5 50μm• filament diameter = 5 - 50μm

• for electromagnetic reasons, the composite wires are twisted so that the filaments look like a rope

Martin Wilson Lecture 1 slide 13 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

that the filaments look like a rope

Page 14: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Fields and ways to create them: conventional

• iron yoke reduces magnetic reluctance⇒ reduces ampere turns required⇒ reduces power consumption

i id d h h fi ld• iron guides and shapes the field

II

B

1.6T

100A/m100A/m

H

B

I l t t100A/m-100A/m

1 6T

Iron electromagnet – for accelerator, HEP experiment transformer, motor, generator, etc

BUT i t t t 2T

Martin Wilson Lecture 1 slide 14 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

-1.6T BUT iron saturates at ~ 2T

Page 15: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Fields and ways to create them: superconducting dipoles

• some iron but field shape is setsimplest winding uses racetrack coils

• some iron - but field shape is set mainly by the winding

• used when the long dimension is transverse to the field, eg accelerator magnets

'saddle' coils make better field shapes

g• known as dipole magnets (because

the iron version has 2 poles)

special winding cross sections for good uniformityuniformity

II

I

B LHC has 'up' & 'down'

dipoles side by side

Martin Wilson Lecture 1 slide 15 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

dipoles side by side

Page 16: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Dipole field from overlapping cylinders

JAmpere's law for the field inside a cylinder carrying uniform current densityB

B

JAmpere s law for the field inside a cylinder carrying uniform current density

∫ === JrπμIμrB2πB.ds 2oo 2

rJB oμ

=

• two cylinders with opposite currents

JJJJJ

• two cylinders with opposite currents

• where they overlap, currents cancel out

• push them together

BB

J

B

J

BB

JJJ

BB

J• zero current ⇒ the aperture

• fields in the aperture:

B

B

B BB B BBB

t t( )

2Jtμcosθrcosθr

2JμB o

2211o

y−=+−=

( ) 0θθJμB o

θ1 θ2

r1

t

Br2

tJμ• thus the two overlapping cylinders

( ) 0sinθrsinθr2JμB 2211

ox =+−=

Martin Wilson Lecture 1 slide 16 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

2tJμB eo

y−=

• thus the two overlapping cylinders give a perfect dipole field

Page 17: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

DipoleMagnets

• made from superconducting cablecable

• winding must have the right cross section

• also need to shape the d tend turns

II

I

I

B

Martin Wilson Lecture 1 slide 17 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 18: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Fields and ways to create them: superconducting quadrupoles

• gradient fields produce focussing• gradient fields produce focussing• quadrupole windings

I

I

Bx = ky By = kx

Martin Wilson Lecture 1 slide 18 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 19: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

8007Critical line and

magnet load lines600

nsity

(A/m

m2 )

superconducting

resistive6

1000

magnet load lines

* quench400

g C

urre

nt d

en

magnet aperture fieldur

rent

600

800

200

Eng

inee

ring

magnet peak field

field

200

400En

gine

erin

g C

uns

ity A

mm

-2

10

00 2 4 6 8 10

Field (T)8

64

2 24

68

den

*

we expect the magnet to go resistive 'quench' where the peak field load line crosses the critical current line ∗

10 1012

14

16

Martin Wilson Lecture 1 slide 19 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 20: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

‘Training’ of magnets

10.0

field

quench

9.5

ived

.

9.0

field

ach

e

time

• when the current (and 8.5

stainless steel collarsstainless steel collarsaluminium collarsoperating field

(field) of a magnet is ramped up for the first time, it usually ‘quenches’ (goes resistive) at less

8.00 5 10 15 20 25 30 35 40 45

quench number

operating field(g )than the expected current

• at the next try it does betterk t i i Training of LHC short prototype dipoles (from A Siemko)

Martin Wilson Lecture 1 slide 20 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

• known as training Training of LHC short prototype dipoles (from A. Siemko)

Page 21: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Causes of training: (1) low specific heat

102

( ) p f102

• the specific heat of all substances falls with temperature 10

/ kg

/ K

• at 4.2K, it is ~2,000 times less than at room temperature

• a given release of energy within 1

ic H

eat J

oule

s

the winding thus produce a temperature rise 2,000 times greater than at room temperature

th ll t l

300K

10-1

Spec

ifi

• the smallest energy release can therefore produce catastrophic effects

4.2K

10

Martin Wilson Lecture 1 slide 21 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

10-2

1 10 100 1000temperature K

Page 22: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Causes of training: (2) conductor motion• Big electromagnetic forces in magnetsBig electromagnetic forces in magnets

• Bursting force in LHC dipoles = 320 tonne/m

• Conductors are pushed by the electromagnetic forces.

F

• Frictional heating if they move

BJwork done per unit length of conductor if it is pushed a

distance δz

W = F.δ z = B.I.δ z

frictional heating per unit volume

Q B J δ

typical numbers for NbTi:

B = 5T Jeng = 5 x 108 A.m-2

Q = B.J.δ z

can youengineer aeng

so if δ = 10 μm

then Q = 2.5 x 104 J.m-3

Starting from 4 2K θ = 7 5K

engineer a winding to better than

10 μm?

Martin Wilson Lecture 1 slide 22 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Starting from 4.2K θfinal = 7.5K 10 μm?

Page 23: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Causes of training: (3) resin cracking• try to stop wire movement by impregnating the winding with epoxy resin

• the resin contracts much more than the metal - so it goes into tension

• it also become brittle at low temperature.

brittleness + tension ⇒ cracking ⇒ energy release

Calculate the stain energy induced in resin by differential thermal contractionl il Y Y ’ d l

brittleness tension ⇒ cracking ⇒ energy release

let: σ = tensile stress Y = Young’s modulusε = differential strain ν = Poisson’s ratio

thermal contraction of Cu ~ 3×10-3 (room to 4K)thermal contraction of resin ~ 11×10-3thermal contraction of resin ~ 11×10so ε = (11 – 3) x 10-3

typically Y = 7 x 109 Pa n = 1/3

22

22

22

1εσ Y

YQ == Q1 = 2.5 x 105 J.m-3strain energy (uniaxial strain)

θfi l = 16Kif released adiabatically, raises temperature to

Martin Wilson Lecture 1 slide 23 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

θfinal 16Kif released adiabatically, raises temperature to

Page 24: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

How to reduce training?1) Reduce the disturbances occurring in the magnet winding• make the winding fit together exactly to reduce movement of conductors under field forces• pre-compress the winding to reduce movement under field forces• if using resin, minimize the volume and choose a crack resistant type• match thermal contractions, eg fill epoxy with mineral or glass fibremost accelerator magnets are insulated using a Kapton film with a thin adhesive coating

2) M k th d t bl t ith t d di t b ith t hi2) Make the conductor able to withstand disturbances without quenching• increase the

temperature margin en

t t emperature K

6 0 0

8 0 0

ent temperature K

6 0 0

8 0 0800

m-2

)

NbTi at 6Tmargin

2 2 F

2 0 0

4 0 0

Eng

inee

ring

Cur

rede

nsity

kA

mm-2

6 0 0

2 2 F

2 0 0

4 0 0

Eng

inee

ring

Cur

rede

nsity

kA

mm-2

6 0 0

400

600

nt d

ensi

ty (A

mm NbTi at 6T

operate• increase the

minimum quench energy

86

42 2

4

68

1 0

Fie ld Td

*86

42 2

4

68

1 0

Fie ld Td

*margin

0

200

0 2 4 6

Eng

Cur

ren * quench

Martin Wilson Lecture 1 slide 24 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

gyTemperature (K)

0 2 4 6

Page 25: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Minimum quench energy MQE100000

• MQE is the smallest energy input which quenches the conductor.

• measure it by injecting short (100μs) heat pulses at a point on

100000open insulationPorous metalALS 83 barebare wire(100μs) heat pulses at a point on

the conductor. 10000

MQ

E μJlarge MQE

⇒ more stable conductor

1000⇒ less training

for a large MQE we need:

l t t i

100

• large temperature margin

• large thermal conductivity – need copper

• small resisti it need copper

100.4 0.5 0.6 0.7 0.8 0.9 1.0

• small resistivity – need copper

• large specific heat – difficult

• good cooling – winding porous to liquid helium coolant

Martin Wilson Lecture 1 slide 25 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

I / Icliquid helium coolant

Page 26: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Persistent screening currents

• usual model is a superconducting slab in a• when a superconductor is subjected to a • usual model is a superconducting slab in a changing magnetic field By

• assume it's infinitely long in the z and y directions - simplifies to a 1 dim problem

when a superconductor is subjected to a changing magnetic field, screening currents are induced to flow

• screening currents are in addition to the hi h f h

p p

• dB/dt induces an electric field E which causes screening currents to flow at critical current density Jc

transport current, which comes from the power supply

• they are like eddy currents but, because there is no resistance, they don't decay

• known as the critical state model or Bean model

• in the 1 dim infinite slab geometry,

, y y

e d e s b geo e y,Maxwell's equation saysJ

J cozoy JJ

Bμμ =−=

BJ cozo JJ

xμμ

• so uniform Jc means a constant field gradient inside the superconductor

Martin Wilson Lecture 1 slide 26 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

x

Page 27: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

The flux penetration processplot field profile across the slabplot field profile across the slab

B

fi ld i i f

fully penetrated

field increasing from zero

everywhere current density is ± Jc or zero(C l S B d l)

Martin Wilson Lecture 1 slide 27 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

field decreasing through zero(Critical State or Bean model)

Page 28: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Magnetization of the Superconductor

f li d i l fil h i b dWhen viewed from outside the sample,

for cylindrical filaments the inner current boundary is roughly elliptical (controversial)

the persistent currents produce a magnetic moment. define a magnetization (magnetic moment per unit volume)

∑=V V

AIM .

moment per unit volume)

B

J JJ

NB units of HV V

for a fully penetrated slab

when fully penetrated, the magnetization is

2

Bd

fc dJ3π2M =

where df = filament diameteri h d fi d i l f b i fil

4aJdxxJ

a1M c

a

0c == ∫

d

Martin Wilson Lecture 1 slide 28 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Note: M is here defined per unit volume of NbTi filament 0

Page 29: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Magnetization of NbTi

M

Bext

Martin Wilson Lecture 1 slide 29 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 30: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Coupling between filaments

recap dJ2M =recap

• reduce M by making fine filaments• for ease of handling, filaments are

b dd d i i

fc dJ3π

M =

embedded in a copper matrix

• fortunately the coupling currents• fortunately the coupling currents may be reduced by twisting the wire

• coupling currents behave like dd t d d

2wp1dBM ⎥⎤

⎢⎡=

eddy currents and produce an additional magnetization

• but in changing fields, the filaments are magnetically coupled

te 2πρdt

M ⎥⎦⎢⎣

where ρt = resistivity across the copper

Martin Wilson Lecture 1 slide 30 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

magnetically coupled• screening currents go up the left filaments

and return down the right

and pw = wire twist pitch

Page 31: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Coupling ⇒ rate dependent magnetization

i i hrecap: magnetization has two components:

• persistent current in the filaments

2

gnet

izat

ion

External field Mf depends on B

fcf d)B(J3π2M =

• and eddy current coupling between the filaments

2

Mag

Me

Mf

M d d dB/d

2w

te 2π

pρ1

dtdBM ⎥⎦

⎤⎢⎣⎡=

Me depends on dB/dt

Note Mf defined per unit volume of NbTi filament

Martin Wilson Lecture 1 slide 31 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

and Me per unit volume of wire

Page 32: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Magnetization and field errorsMagnetization is important in accelerators because it produces field error The effect is worst

300

Magnetization is important in accelerators because it produces field error. The effect is worst at injection because - ΔB/B is greatest

- magnetization, ie ΔB is greatest at low field

100

200

erro

r

6 mT/sec13 mT/seec19 mT/sec

skew quadrupole

i

0

100

uadr

upol

e error in Nb3Sn dipole which has exceptionally l

-200

-100

skew

qu large

coupling magnetization (University of T t )

-3000 1 2 3 4 5

Field B (T)

Twente)

Martin Wilson Lecture 1 slide 32 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

( )

Page 33: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

don't inject here!• synchrotrons

Synchrotron injection

• synchrotrons inject at low field, ramp to high field and then down again

B

t

• note how quickly ΔM

then down again t

the magnetization changes when we start the ramp upB

ΔM

ΔM

• much less magnetization B

h b tt h !

gchange if we ramp down to zero and then up to injection

t

Martin Wilson Lecture 1 slide 33 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

much better here! p j

Page 34: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Why cables?• for good tracking we connect synchrotron g g y

magnets in series

• if stored energy is E, rise time t and operating current I the charging voltage iscurrent I , the charging voltage is

2

21 LIE =

tIE

tILV 2==

2 tIt

• for a given magnet size and field the stored

the RHIC tunnel

energy E is fixed

• so to keep a reasonable voltage V we need high current

• a composite wire of fine filaments typically has 5,000 to 10,000 filaments, so it carries 250A to 500A

• for 5 to 10kA, we need 20 to 40 wires in parallel - a cable

Martin Wilson Lecture 1 slide 34 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

p

Page 35: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Rutherford cable

• fully transposed - every strand changes places with every other

• cable insulated by wrapping 2 3 l f K roller die2 or 3 layers of Kapton roller die

ll

superconducting i

pullerfinished cable

• gaps may be left to allow wiresgaps may be left to allow penetration of liquid helium

• outer layer is treated with an adhesive layer for

Martin Wilson Lecture 1 slide 35 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

an adhesive layer for bonding to adjacent turns.

Page 36: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Coupling in Rutherford cables

Ra Rccrossover resistance Rc

• To enable current sharing, we keep some electrical contact between strands of the cable

adjacent resistance Ra

• Changing transverse fields induce coupling currents via the crossover resistance Rc

B&

Martin Wilson Lecture 1 slide 36 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 37: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Cable coupling adds more magnetization

filament magnetization Mf depends on B

gnet

izat

ion

External field

coupling between

filaments MMt

Mag filaments Me

depends on dB/dt

Mf

Me

Mtc

coupling between wires

in cable depends on dB/dt

Martin Wilson Lecture 1 slide 37 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

in cable depends on dB/dt

Page 38: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

AC lossesFor a magnet material, work done For a magnet material, work done

by magnetic field

HdMμdW o=

gnet

izat

ion

External field

around a closed loop

∫μ= HdMW o

Mag

loop comes back to same place

- field energy is samefield energy is same - so work done is ac

loss in material

ac loss is area of hysteresis loop

∫ ∫== MdHHdMW oo μμ

within filaments

between filaments

b t i

Martin Wilson Lecture 1 slide 38 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

∫ ∫ oo μμbetween wires

Page 39: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Quenching: magnetic stored energyBE

2107 l 3 7 3Magnetic energy density

oE

μ2= at 5T E = 107 Joule.m-3 at 10T E = 4x107 Joule.m-3

LHC dipole magnet (twin apertures) E = ½LI 2 L = 0.12H I = 11.5kA E = 7.8 x 106 Joules

the magnet weighs 26 tonnes

so the magnetic stored energy is equivalent to the kinetic energy of:-

26 tonnes travelling at 88km/hrg

coils weigh 830 kgequivalent to the kinetic energy of:-

830kg travelling at 495km/hr

Martin Wilson Lecture 1 slide 39 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 40: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

The quench process • resistive region starts somewhere

in the winding at a pointin the winding at a point- this is the problem!

• it grows by thermal conduction

• stored energy ½LI2 of the magnet is dissipated as heat

• greatest integrated heat• greatest integrated heat dissipation is at point where the quench starts

• internal voltages much greater• internal voltages much greater than terminal voltage ( = Vcs current supply)

• maximum temperature may be• maximum temperature may be calculated from the current decay time via the U(θ) function (adiabatic approximation)

Martin Wilson Lecture 1 slide 40 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 41: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

The temperature rise function U(θ)or the 'fuse blowing' calculationor the fuse blowing calculation (adiabatic approximation)

θθγθρ dCdTTJ )()()(2 =

1.6E+17

J(T) = overall current density, T = time, ρ(θ) = overall resistivity, γ = density, θ = temperature,

1.2E+17

U()

(A2 sm

-4)

∫∫ =∞ m

dCdTTJθ

θθγ )()(2

C(θ) = specific heat, TQ= quench decay time.

8.0E+16

U∫∫ oo

ddTTJθ

θθρ )(

)(

)(2 UTJ θ=

)( mU θ=

4.0E+16

GSI 001 dipole windingpure copper

• GSI 001 dipole winding is 50% copper, 22% NbTi,

)( mQo UTJ θ= 0.0E+000 100 200 300 400 500

temp (K)

p pp

Martin Wilson Lecture 1 slide 41 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

pp , ,16% Kapton and 3% stainless steel • NB always use overall current density

Page 42: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Measured current decay after a quench

8000

60006000

t (A

)

4000

curre

nt

2000

00.0 0.2 0.4 0.6 0.8

time (s)

Martin Wilson Lecture 1 slide 42 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Dipole GSI001 measured at Brookhaven National Laboratory

Page 43: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Calculating the temperature rise from the current decay curve

∫ J 2 d ( d)

6 E+166 E+16

∫ J 2 dt (measured) U(θ) (calculated)

6.E+16

(A2 sm

-4)

6.E+16

egra

l (J2 dt

)

4.E+16

U( θ

) 4.E+16inte

2.E+162.E+16

0.E+000 200 400

temp (K)

0.E+000.0 0.2 0.4 0.6

time (s)

Martin Wilson Lecture 1 slide 43 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

( )

Page 44: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Growth of the resistive zone

the quench starts at a point and then grows in three dimensions via the combined

ff t f J l h ti deffects of Joule heating and thermal conduction

*

Martin Wilson Lecture 1 slide 44 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 45: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Quench propagation velocity

• resistive zone starts at a point and spreads along the conductor and transverse to it

• the force driving it forward is the heat generation in the resistive zone, together with heat θt

vresistive

temperature, gconduction along the wire

xt

θt

θo

superconducting temperature

distance1

Along the conductor

where: J = engineering current density, γ = density, C = specific heat,ρ = resistivity, k = thermal conductivity, θt = transition temperature

21

0 ⎭⎬⎫

⎩⎨⎧

−=

θθρ

γ tlong

kCJv

vαvαvTransverse to the conductor

21

⎪⎫⎪⎧k 2

⎪⎭

⎪⎬⎫

⎪⎩

⎪⎨⎧

==long

trans

long

trans

kk

vvα

Typical values vad = 5 - 20 ms-1 α = 0.01 − 0.03

Martin Wilson Lecture 1 slide 45 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Typical values vad 5 0 s

Page 46: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Computation of resistance growth and current decay

start resistive zone 1 vδtstart resistive zone 1

in time δt zone 1 grows v.dt longitudinally and α.v.dt transversely

f b δθ J2 (θ )δ / C(θ )

αvdt*

temperature of zone grows by δθ1 = J2 ρ(θ1)δτ / γ C(θ1)

resistivity of zone 1 is ρ(θ1)

calculate resistance and hence current decay δI = R / L.δt

in time δt add zone n: v δt longitudinal and α v δt transverse

vδtαvdt

i ti it f h i (θ ) (θ ) (θ ) i t (θ ) f ( f ) (θ ) * f (θ ) * f

v.δt longitudinal and α.v.δt transverse

temperature of each zone grows by δθ1 = J2ρ(θ1)δt /γC(θ1) δθ2 = J2ρ(θ2)δt /γC(θ2) δθn = J2ρ(θ1)dt /γC(θn)

resistivity of each zone is ρ(θ1) ρ(θ2) ρ(θn) resistance r1= ρ(θ1) ∗ fg1 (geom factor) r2= ρ(θ2) * fg2 rn= ρ(θn) * fgn

calculate total resistance R = ∑ r1+ r2 + rn.. and hence current decay δI = (I R /L)δt

Martin Wilson Lecture 1 slide 46 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

when I ⇒ 0 stop

Page 47: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Methods of quench protection:

1) External dump resistor 2) Quench back heater

method mostcommonly usedcommonly usedin accelerator

magnets

• detect the quench electronically

• open an external circuit breaker

• detect the quench electronically

• power a heater in thermal contact with the winding

• this quenches other regions of the magnet forcingopen an external circuit breaker

• force the current to decay through the resistor

• this quenches other regions of the magnet, forcing the normal zone to grow more rapidly⇒ higher resistance ⇒ shorter decay time ⇒ lower temperature rise at the hot spot

Martin Wilson Lecture 1 slide 47 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

⇒ lower temperature rise at the hot spot

Page 48: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Winding an LHC dipole

Martin Wilson Lecture 1 slide 48 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

photo courtesy of Babcock Noell

Page 49: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Curing press

Martin Wilson Lecture 1 slide 49 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 50: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

CollarsHow to make an external structure thatHow to make an external structure that • fits tightly round the coil • presses it into an accurate shape• has low ac losses• can be mass produced cheaplycan be mass produced cheaply• ???

• Answer make collars by precision stamping of stainless steel or aluminium alloy plate a fewstainless steel or aluminium alloy plate a few mm thick

- inherited from conventional magnet laminations press collars over coil from above and below

invert alternate pairs so that they interlock push steel rods through holes to lock in position

Martin Wilson Lecture 1 slide 50 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

invert alternate pairs so that they interlock push steel rods through holes to lock in position

Page 51: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Collars and end plate

(LHC dipole)

Martin Wilson Lecture 1 slide 51 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 52: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Adding the ironstainless shell

iron laminations

• ironiron laminations

are added around the collared coil

• they are forced into place, again using the collaring press

• remember however that pure iron becomes brittle at low temperature

• the tensile forces are therefore taken by a stainless steel shell which is welded around the iron, while still in the press

• this stainless shell can also serve as the

Martin Wilson Lecture 1 slide 52 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

this stainless shell can also serve as the helium vessel

Page 53: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Dipole inside its stainless shell

Martin Wilson Lecture 1 slide 53 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 54: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Complete magnet in cryostat

Martin Wilson Lecture 1 slide 54 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 55: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Make a lot of Magnets and install in the tunnel

Martin Wilson Lecture 1 slide 55 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

Page 56: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Concluding remarks• superconductivity offers higher magnetic fields and field gradients with less energy dissipation• superconductivity offers higher magnetic fields and field gradients, with less energy dissipation

• NbTi is the most common superconducting material and has been used in all accelerators to date

• superconducting magnets do not use iron to shape the field so must use special winding shapes• superconducting magnets do not use iron to shape the field, so must use special winding shapes

• magnets don’t reach their expected current/field first time but show training- control training by reducing movement, attention to contraction and increasing MQE

• persistent screening currents produce magnetization of the superconductor which causes field errors and ac loss – need fine ~ 5μm filaments

• accelerators need high currents so must use many wires in parallel a cable• accelerators need high currents, so must use many wires in parallel – a cable

• coupling between filament in wire and between wires in cable increases magnetization

• magnets store large inductive energy which is released at quench as heating must protect• magnets store large inductive energy which is released at quench as heating – must protect

• magnet manufacturing techniques have been developed to ensure accurate winding shape and minimize conductor movement

Martin Wilson Lecture 1 slide 56 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

customer support: [email protected]

Page 57: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Some useful referencesSuperconducting Magnets• Superconducting Accelerator Magnets: KH Mess P Schmuser

Materials Mechanical• Materials at Low Temperature: Ed RP Reed & AF ClarkSuperconducting Accelerator Magnets: KH Mess, P Schmuser,

S Wolf., pub World Scientific, (1996) ISBN 981-02-2790-6• High Field Superconducting Magnets: FM Asner, pub Oxford

University Press (1999) ISBN 0 19 851764 5• Case Studies in Superconducting Magnets: Y Iwasa, pub

Pl P N Y k (1994) ISBN 0 306 44881

Materials at Low Temperature: Ed RP Reed & AF Clark, pub Am. Soc. Metals 1983. ISBN 0-87170-146-4

• Handbook on Materials for Superconducting Machinery pub Batelle Columbus Laboratories 1977.

• Nonmetallic materials and composites at low Plenum Press, New York (1994), ISBN 0-306-44881-5.

• Superconducting Magnets: MN Wilson, pub Oxford University Press (1983) ISBN 0-019-854805-2

• Proc Applied Superconductivity Conference: pub as IEEE Trans Applied Superconductivity Mar 93 to 99 and as IEEE Trans

temperatures: Ed AF Clark, RP Reed, G Hartwig pub Plenum

• Nonmetallic materials and composites at low temperatures 2, Ed G Hartwig, D Evans, pub Plenum 1982Applied Superconductivity, Mar 93 to 99, and as IEEE Trans

Magnetics Mar 75 to 91• Handbook of Applied Superconductivity ed B Seeber, pub UK

Institute Physics 1998• JUAS lectures on superconducting magnets (and all accelerator

t i ) htt //j i 2 3 f

• Austenitic Steels at low temperatures Editors R.P.Reed and T.Horiuchi, pub Plenum1983

Cryogenics• Helium Cryogenics Van Sciver SW pub Plenum 86topics) http://juas.in2p3.fr

• 'Superconducting Accelerator Magnets' DVD available from mjball @ comcast.net

Superconducting Materials

Helium Cryogenics, Van Sciver SW, pub Plenum 86 ISBN 0-0306-42335-9

• Cryogenic Engineering, Hands BA, pub Academic Press 86 ISBN 0-012-322991-X

• Cryogenics: published monthly by Butterworths• Superconductor Science and Technology, published monthly by

Institute of Physics (UK).• Superconductivity of metals and Cuprates, JR Waldram, Institute

of Physics Publishing (1996) ISBN 0 85274 337 8• High Temperature Superconductors: Processing and Science A

• Cryogenie: Ses Applications en Supraconductivite, pub IIR 177 Boulevard Malesherbes F5017 Paris France

• Handbook of Cryogenic Engineering, ed JG Weisand, Taylor & Francis 1998 ISBN 1-56032-332-9C i S t RF B O f d S i

Martin Wilson Lecture 1 slide 57 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

High Temperature Superconductors: Processing and Science, A Bourdillon and NX Tan Bourdillon, Academic Press, ISBN 0 12 117680 0

• Cryogenic Systems, RF Barron, Oxford Science Publications ISBN 0-19-503567-4

Page 58: Superconducting magnets for Accelerators · Superconducting magnets for Accelerators Martin N Wilson (Rutherford Lab ⇒Oxford Instruments ⇒CERN ⇒consultant) Outline • why bother

Materials data web sites and softwarewww.nist.gov/chemistry/fluid/ costs $200 runs as dll from

E l l l t th h i l ti f fl id fwww cryogenics nist gov (free) thermal Excel, calculates thermosphyiscal properties of fluids from the triple point upwards

Software Products from www.cryodata.comGASPAK

www.cryogenics.nist.gov (free) thermal conductivity, specific heat, and thermal expansion of solids, have been empirically fitted and the equation parameters

GASPAKproperties of pure fluids from the triple point to high temperatures. HEPAKproperties of helium including superfluid above 0.8 K, up to 1500 K

www.cpia.jhu.edu (charged) plots and automated data-look-up using the NIST equations

www cryodata com (charged) cryogenic 1500 K. STEAMPAKproperties of water from the triple point to 2000 K and 200 MPa. METALPAK CPPACK EXPAK

www.cryodata.com (charged) cryogenic properties of about 100 materials.

www.jahm.com (charged) temperature dependent properties of about 1000 METALPAK, CPPACK, EXPAK

reference properties of metals and other solids, 1 - 300 K. CRYOCOMPproperties and thermal design calculations for solid materials, 1 - 300 K.

materials, many at cryogenic temperatures).www.matweb.com (free) room-temperature

data for 10 to 20 properties of about 24,000 materials

SUPERMAGNETfour unique engineering design codes for superconducting magnet systems. KRYOMnumerical modelling calculations on radiation-shielded

thanks to Jack Ekin of NIST for this information

materialdatabase.magnet.fsu.edu (free) structural materials at low temperature

Martin Wilson Lecture 1 slide 58 Superconducting Magnets for Accelerators CAS Frascati Oct 2008

numerical modelling calculations on radiation-shielded cryogenic enclosures.