SUPERCHARGER - JustAnswer

21
PUBLISHED: 11-MAY-2011 2008.25 X250, 303-12 INTAKE AIR DISTRIBUTION AND FILTERING - V8 S/C 4.2L PETROL SUPERCHARGER (G1060825) REMOVAL AND INSTALLATION 18.50.15 SUPERCHARGER ASSEMBLY - RENEW 4200 CC, AJ V8, SUPERCHARGED 4.7 USED WITHINS REMOVAL NOTE: Removal steps in this procedure may contain installation details. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 1. Refer to: Cooling System Draining, Filling and Bleeding (303-03 Engine Cooling - 3.0L, General Procedures). 2. Refer to: Cowl Vent Screen (501-02 Front End Body Panels, Removal and Installation). 3. Refer to: Supercharger Outlet Pipe (303-12 Intake Air Distribution and Filtering - 4.2L, Vehicles With: Supercharger, Removal and Installation). 4. Refer to: Exhaust Manifold to Exhaust Gas Recirculation Valve Tube - V8 N/A 4.2L Petrol (303-08 Engine Emission Control - 4.2L, Removal and Installation). 5.

Transcript of SUPERCHARGER - JustAnswer

Page 1: SUPERCHARGER - JustAnswer

PUBLISHED: 11-MAY-20112008.25 X250, 303-12

INTAKE AIR DISTRIBUTION AND FILTERING - V8 S/C 4.2L PETROL

SUPERCHARGER (G1060825)

REMOVAL AND INSTALLATION

18.50.15SUPERCHARGER

ASSEMBLY - RENEW

4200 CC, AJ V8,

SUPERCHARGED4.7 USED WITHINS

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General

Procedures).

1.

Refer to: Cooling System Draining, Filling and Bleeding (303-03 Engine Cooling - 3.0L,

General Procedures).

2.

Refer to: Cowl Vent Screen (501-02 Front End Body Panels, Removal and Installation).3.

Refer to: Supercharger Outlet Pipe (303-12 Intake Air Distribution and Filtering - 4.2L,

Vehicles With: Supercharger, Removal and Installation).

4.

Refer to: Exhaust Manifold to Exhaust Gas Recirculation Valve Tube - V8 N/A 4.2L Petrol

(303-08 Engine Emission Control - 4.2L, Removal and Installation).

5.

Page 2: SUPERCHARGER - JustAnswer

Torque: 25 Nm

6.

7.

8.

9.

Page 3: SUPERCHARGER - JustAnswer

10.

Torque: 10 Nm

11.

Rotate the drive belt tensioner clockwise. Use a 1/2 inch square drive bar to rotate the

drive belt tensioner.

12.

Page 4: SUPERCHARGER - JustAnswer

13.

14.

15.

16.

Page 5: SUPERCHARGER - JustAnswer

17.

Torque: 8 Nm

18.

Torque: 25 Nm

19.

Page 6: SUPERCHARGER - JustAnswer

Torque: 25 Nm

20.

Torque: 25 Nm

21.

Page 7: SUPERCHARGER - JustAnswer

22.

Torque: 25 Nm

23.

INSTALLATION

To install, reverse the removal procedure.1.

Page 8: SUPERCHARGER - JustAnswer

PUBLISHED: 11-MAY-20112008.25 X250, 501-02

FRONT END BODY PANELS

COWL VENT SCREEN (G979342)

REMOVAL AND INSTALLATION

76.10.01

PLENUM CHAMBER

FINISHER - RENEW

ALL DERIVATIVES

0.4 USED WITHINS

CAUTION:

Always protect paintwork and glass when removing exterior components.

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

For additional information, refer to: Windshield Wiper Pivot Arm (501-16, Removal and

Installation).

1.

2.

Page 9: SUPERCHARGER - JustAnswer

3.

4.

Page 10: SUPERCHARGER - JustAnswer

5.

INSTALLATION

To install, reverse the removal procedure.1.

Page 11: SUPERCHARGER - JustAnswer

PUBLISHED: 11-MAY-20112008.25 X250, 303-08

ENGINE EMISSION CONTROL - V8 N/A 4.2L PETROL/V8 S/C 4.2L PETROL

EXHAUST MANIFOLD TO EXHAUST GAS RECIRCULATION VALVE TUBE - V8 N/A 4.2L PETROL (G1060624)

REMOVAL AND INSTALLATION

17.45.11

EGR SYSTEM VALVE

TRANSFER PIPE - RENEW

4200 CC, AJ V8,

NATURALLY ASPIRATED

1.6 USED WITHINS

17.45.11

EGR SYSTEM VALVE

TRANSFER PIPE - RENEW

4200 CC, AJ V8,

SUPERCHARGED3.2 USED WITHINS

REMOVAL

Disconnect the battery ground cable. For additional information, refer to: Battery Disconnect

and Connect (414-01, General Procedures).

1.

Remove the engine cover. For additional information, refer to: Engine Cover - V8 N/A 4.2L

Petrol (501-05, Removal and Installation).

2.

Remove the intake manifold. For additional information, refer to: Intake Manifold (303-01, In-

vehicle Repair).

3.

4.

Page 12: SUPERCHARGER - JustAnswer

Remove the exhaust gas recirculation (EGR) valve inlet tube.

Remove and discard the gasket.

INSTALLATION

To install, reverse the removal procedure.1.

Tighten to 21 Nm.

2.

Install a new gasket.

Page 13: SUPERCHARGER - JustAnswer

PUBLISHED: 02-MAR-20172008.25 X250, 414-01

BATTERY, MOUNTING AND CABLES

BATTERY DISCONNECT AND CONNECT (G1033944)

GENERAL PROCEDURES

DISCONNECT

NOTE:

If a new battery is installed, the battery monitoring system (BMS) must be reset using Jaguar

approved diagnostic equipment.

Refer to: Battery and Battery Charging Health and Safety Precautions (100-00 General

Information, Description and Operation).

1.

Obtain and record the audio unit preset radio frequencies.2.

3.

Page 14: SUPERCHARGER - JustAnswer

4.

NOTE:

Where fitted.

CAUTION:

Take extra care not to damage the wiring harness.

5.

6.

Page 15: SUPERCHARGER - JustAnswer

CAUTION:

Make sure that the battery negative cable does not move when detaching the negative

terminal from the battery.

7.

CONNECT

Page 16: SUPERCHARGER - JustAnswer

CAUTION:

Make sure that the battery negative cable to the body retaining bolt is not loose and

fully tightened.

Torque: 13 Nm

1.

Torque: 6 Nm

2.

3.

Page 17: SUPERCHARGER - JustAnswer

4.

NOTE:

Make sure that both the positive and negative battery terminals are correctly located.

5.

NOTE:

Where fitted.

Page 18: SUPERCHARGER - JustAnswer

PUBLISHED: 11-MAY-20112008.25 X250, 303-12

INTAKE AIR DISTRIBUTION AND FILTERING - V8 S/C 4.2L PETROL

SUPERCHARGER OUTLET PIPE (G1060826)

Using Jaguar approved diagnostic equipment, reset the battery monitoring system (BMS).

6.

NOTE:

This step is only necessary when installing a new battery.

Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General

Procedures).

7.

Enter the audio unit preset radio frequencies.8.

Reset the clock to the correct time.9.

Start the engine and allow to idle until the engine reaches normal operating temperature.10.

Switch the engine off.11.

REMOVAL AND INSTALLATION

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

Page 19: SUPERCHARGER - JustAnswer

Refer to: Engine Cover - V8 S/C 4.2L Petrol (501-05 Interior Trim and Ornamentation,

Removal and Installation).

1.

Refer to: Air Cleaner Outlet Pipe (303-12E, Removal and Installation).2.

3.

4.

Page 20: SUPERCHARGER - JustAnswer

5.

6.

Torque: 9 Nm

7.

Page 21: SUPERCHARGER - JustAnswer

Torque: 9 Nm

8.

Torque: 8 Nm

9.

INSTALLATION

To install, reverse the removal procedure.1.