Super - tough PPS Library/TUSA...PPS PA6T >PPS-I-GF30< >PPS-I-GF30< >PPS-I-GF30< >PA6T-GF35< Weld...
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Super - tough PPS 50 60 70 80 0 200 400 600 800 1000 Weld Tensile Strength (MPa) Time (hrs) 0 20 40 60 80 100 0 1000 2000 3000 Tensile Strength Retention Rate (%) Time (hrs) PA6T 1801-005 CompetitivePPS 50 60 70 80 90 100 0 1000 2000 3000 Tensile Strength Retention Rate (%) Time (hrs) PA6T CompetitivePPS 1801-005 80 100 120 140 160 180 0 200 400 600 800 1000 Tensile Strength(MPa) Time (hrs) Battery Inverter Motor Bus-bar for Inverter High weld strength Low gas during molding Low mold stain Thermal shock resistance Benefits Test Unit Method Tosoh Susteel ® 1801-005 Tosoh Susteel ® 1901-002 Competitive PPS PA6T >PPS-I-GF30< >PPS-I-GF30< >PPS-I-GF30< >PA6T-GF35< Weld strength MPa ASTM D638 70 78 67 79 Thermal shock 1) Times TOSOH 700 470 320 30 Gas emission 2) ml/g TOSOH 0.9 0.7 1.3 2.1 Stain 2) % TOSOH 0.02 0.02 0.05 0.11 90 degC Hot Water CompetitivePPS 1801-005 250 degC Air 1)-40℃×30min⇔150℃×30min 2)350℃×30min CompetitivePPS 1801-005 85degC * 85%RH High design flexibility Thin-wall and light weight mold products Void-free and good surface products Mold maintenance reduction All properties shown in this brochure are the typical values of the material. It is not guaranteed value. All properties can not guarantee qualities of your product. EV Core Parts Data sheet Tosoh Corporation Polymers Division Shiba-Koen First Bldg. 3-8-2, Shiba, Minato-Ku, Tokyo 105-8623, Japan Phone: +81-3-5427-5147 Fax: +81-3-5427-5210 E-mail: [email protected]
Transcript of Super - tough PPS Library/TUSA...PPS PA6T >PPS-I-GF30< >PPS-I-GF30< >PPS-I-GF30< >PA6T-GF35< Weld...
Super - tough PPS
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Weld
Ten
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Time (hrs)
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Time (hrs)
PA6T
1801-005
CompetitivePPS
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Time (hrs)
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CompetitivePPS
1801-005
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sile
Str
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gth
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Time (hrs)
Battery
Inverter
Motor
Bus-bar for Inverter
High weld strength
Low gas during molding
Low mold stain
Thermal shock resistance
Benefits
Test Unit Method
Tosoh Susteel®
1801-005
Tosoh Susteel®
1901-002
Competitive
PPSPA6T
>PPS-I-GF30< >PPS-I-GF30< >PPS-I-GF30< >PA6T-GF35<
Weld strength MPa ASTM D638 70 78 67 79
Thermal shock1) Times TOSOH 700 470 320 30
Gas emission2) ml/g TOSOH 0.9 0.7 1.3 2.1
Stain2) % TOSOH 0.02 0.02 0.05 0.11
90 degC Hot Water
CompetitivePPS
1801-005
250 degC Air
1)-40℃×30min⇔150℃×30min 2)350℃×30min
CompetitivePPS
1801-005
85degC * 85%RH
High design flexibility
Thin-wall and light weight mold products
Void-free and good surface products
Mold maintenance reduction
All properties shown in this brochure are the typical values of the material. It is not guaranteed value. All properties can not guarantee qualities of your product.
EV Core Parts
Data sheet
Tosoh Corporation Polymers Division
Shiba-Koen First Bldg. 3-8-2, Shiba, Minato-Ku, Tokyo 105-8623, Japan
Phone: +81-3-5427-5147 Fax: +81-3-5427-5210 E-mail: [email protected]
Power Module
V
ElectrodesTest Specimen
Aqueous electrolytic solution
(0.1% NH4Cl aq.)
CTI ; IEC 60112
Fixing Jig
Torque Wrench
Test Unit Method
Tosoh Susteel®
TR-65-12
Tosoh Susteel®
TR-60-E2Normal PPS ＰＡ6Ｔ
>PPS-(GF+MD)65<
>PPS-I-(GF+MD)60<
>PPS-(GF+MD)65<
>PA6T-GF35<
CTI V IEC 60112 650 600 200 600
Bolt tightening torque N･m TOSOH 1.6 2.4 2.1 -
Tensile elongation % ISO 527 0.5 2.1 1.0 2.3
Water absorption % ISO 62 0.03 0.03 0.02 0.4
Mold shrinkage
（MD/TD）% TOSOH 0.3 / 0.4 0.3 / 0.6 0.3 / 0.6 0.3 / 0.7
Bolt tightening torque
Tracking - resistant PPS
Test specimen ; M4
Rated Voltage
(V)
Rated Current
(Amp)Market Field Applications
600～3600 ≧15
Telecommunication Emergency power systems
Automotive Inverters for EV, HEV
Railway Inverters
Energy Wind-power generation
Industry Motors, Elevators
≦600 5～15
Home Refrigerators, Microwave ovens
Automotive Automotive air conditioners
Industry Motors
Applications
Benefits
Voltage Rating
(V)
Minimum creepage distance of
insulation (mm)
Tracking-resistant
PPSNormal PPS
500 6 8
1000 12 16
1600 20 25
Creepage distance reduction of insulation partsPLC* CTI (V) PPS
0 CTI≧600 Tracking-resistant
PPS1 600＞CTI≧400
2 400＞CTI≧250
3 250＞CTI≧175Normal PPS
4 175＞CTI≧100
5 100＞CTI≧0
Measurement
Electric micro-discharge
Dielectric breakdown
Data sheet
All properties shown in this brochure are the typical values of the material. It is not guaranteed value. All properties can not guarantee qualities of your product.
＊PLC：Performance level category
Tosoh Corporation Polymers Division
Shiba-Koen First Bldg. 3-8-2, Shiba, Minato-Ku, Tokyo 105-8623, Japan
Phone: +81-3-5427-5147 Fax: +81-3-5427-5210 E-mail: [email protected]
BNAl2O3
0.01 0.1 1 10 100 1000 10000
Normal MgO Al CuAu Ag(0.2)
Thermal conductivity
W/(m･K)
Thermal conductive
material
Thermal conduction
Heat radiation correlates with thermal conduction of
thermal conductive material and radiation in air.
RadiationHeat
source
T3
T2T1
Air
Thermal conductive
material
Thermal conductivity
(W/(m･K))
Emissivity
（－）
Aluminum 230 0.1
Thermal conductive
PPS20 >0.8
Normal PPS 0.3 >0.8
LED Lamp
Thermal conductive PPS
Aluminum
90℃
102℃
Test Unit Method
Tosoh Susteel®
TCX-250 (12)
Tosoh Susteel®
TCX-150 (12)
Tosoh Susteel®
TC-70(12)
Normal
G-10(12)
Electrical conductivity
Electrical conductivity
Insulation Insulation
Thermal conductivity
(in-plane) W/(m･K)
Laser
Flash26 16 2 0.2
Thermal conductivity
(through plane) W/(m･K)
Laser
Flash5 3.5 0.9 -
Electrical conductivity Ohm･cm Tosoh 100 101 1015 1016
Molding flow length
(1mmt)mm Tosoh 53 135 158 130
Mold shrinkage
(MD/TD)% Tosoh 0.03/0.5 0.05/0.6 0.3/0.5 0.3/0.6
Thermal conductive PPS
Thermal conductive PPS
(Electrical conductivity)
26 W/(m･K)
Thermal conductive PPS
(Insulation)
2 W/(m･K)
Heat Radiation Mechanism
Applications
- Inverter case
- Motor insulator
- Electronic Control Unit case
- Connector
Heat Radiation TestHeat sink PPS
Data sheet
All properties shown in this brochure are the typical values of the material. It is not guaranteed value. All properties can not guarantee qualities of your product.
Tosoh Corporation Polymers Division
Shiba-Koen First Bldg. 3-8-2, Shiba, Minato-Ku, Tokyo 105-8623, Japan
Phone: +81-3-5427-5147 Fax: +81-3-5427-5210 E-mail: [email protected]
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Normal PPS
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Tosoh Susteel® PPS
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Cycle Number (times)
Normal PPS
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nd
ing
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Cycle Number (times)
Tosoh Susteel® PPS
Adhesive
Small Pores are formed on the surface of the Metal
by Chemical Etching, Laser processing, etc.
Metal Small pores Insert Molding Metal SurfaceTreatment
Plastics
0.8 - 1µm
20 - 30nm
Chemical Etching
100µm
Laser processing
PPS
Al
Bonding area
Lap shear strength
ISO 19095
-40 degC*30min ⇔ 150 degC*30min
85deg-C * 85%RH
Smartphone
TabletAutomotiveLIB sealing
MP3 playerDigital camera
2008～2009 2012～ 2020～
Plastic-Metal Bonding
Plastic bossMetal plate
Conventional New Process
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Normal PPS
Bondin
g S
trength
(M
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Competitive PPS
Tosoh PPS
Screwing
Insert Molding
Insert Molding
Benefits・Lightweighting
・Screw-free, Flat surface
・Simple process
・High-bonding Strength
・Excellent sealing performance
Bonding MechanismPlastics fill Small Pores
→ High bonding Strength by Anchoring effect
Bonding Strength
All properties shown in this brochure are the typical values of the material. It is not guaranteed value. All properties can not guarantee qualities of your product.
Applications
Tosoh Corporation Polymers Division
Shiba-Koen First Bldg. 3-8-2, Shiba, Minato-Ku, Tokyo 105-8623, Japan
Phone: +81-3-5427-5147 Fax: +81-3-5427-5210 E-mail: [email protected]
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