Super Economizer Katalog
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Transcript of Super Economizer Katalog
GAS SAVING SYSTEMSUP TO 80%
MIG/MAG
TIG/WIG
ROBOT
WELDING
APPLICATIONS
GAS SAVING SYSTEMS
CEVAT DUNDAR CD. KAVACIKLI IS MERKEZI
17/C OSTIM-ANKARA/TURKEY
Phone: +90 312 354 84 18
Fax: +90 312 354 84 19
e-mail: [email protected]
www.alsemakine.com
“YOU CAN'T MANAGE WHAT YOU CAN'T MEASURE”
CEORWorld
TALLERES BETONO S.A.BECOLARRA 8 - 01010 VITORIAPhone : +34 945 247 250SPAIN
Spain & England & Portugal & France Authorized Distributor
Postbus 520083007 LA RotterdamE-mail : [email protected] : +31 (0) 624 34 01 80 +31 (0) 617 57 51 75 NETHERLANDS
Belgium & Nerherlands & Luxembourg Authorized Distributor
ECONILEWASFI & WAFIK DOSS & Co.E-mail : [email protected] , [email protected] , [email protected] : +20 10121 71 86Fax : +20 (2) 25921 621Telephone: +20 (2) 25 914 853 - 25 897 308 25 915 277 - 25 915 810Address : P.O. Box 2045, Cairo 11 5 11 19 Alfi Bey str., Cairo 11 1 11 EGYPT
North Africa & Gulf Region Authorized Distributor
If the distance between Machine and Wire Drawing increases, it will decrease the welding
quality and increase consumed gas volume by increasing gas flow rate and flow time
directly proportionally. Gas saving systems “Super Economizer”, improve the quality of
the welding by sustaining constant flow rate (to be free from the negative effect of the
high flow rate and the welding to begin with the standart flow rate).
It decreases the gas consumption by mounting the saving device named “Super
Economizer” to the wire feed, in 0 – 30 meters distance by decreasing the consumed gas
volume by sustaining the gas pressure at the beginning. Therewith, welder or welding
operator can perform the flow rate settings on the product called “Super Economizer”
therefore they do not need to go center and tube for setting the flow rate.
The excessive gas flow has negative effect on gas welding which is flown out in the
beginning of the welding process. As the less shielding gas brings forth pores in the
welding, much gas foams up the welding. The excessive gas flow in the beginning may
cause pores and cracks. “Super Economizer” puts away this situation and inceases
welding quality.
WELDING QUALITY
30 meters3 - 4,5 meters
LESS GAS(Pore Formation)
EXCESSIVE GAS(Pore Formation)
REGULAR GAS(High Quality Welding)
ENVIRONMENT AND HEALTH
TIME EFFICIENCY
One of the most important factor in the cost of amount of shielding gas in inert-gas
welding. Amount used reduce by half gas saving system called “Super Economizer”
avail of both business economics and state economy.
Inert gas welding gases, much of it given to the environment and the amount vacuumed is
taken to the outside with fans, the significant part of it remains in the air. On the other
hand, working with “Super Economizer” is very beneficiary for occupational health since it
cleans the air of the working environment. Welding operators expose to the gas, which
flown out by the first trigger push. This unwanted situation may cause serious neural
illnesses. This breathed gas decreases the operators' performance in the short term.
Various gases formed during the reactions and CO2, Mixed, Argon gas are given to the
atmosphere. Decreasing these values by half, it will really positively contribute especially
to the solution of the global warming.
Gas tubes are stored outside of the manufacturing area. Due to the distance between tube
storing and welding area and tube changing operation, changing a tube takes
approximately 30 minutes. This situation causes pauses in the manufacturing process.
As a result of decrease in tube changing amount, it is predicted that these pauses may be
decreased. It is also predicted that welding operator will be less physically effected by less
changing.
CO2
ArCO2
ArCO2
ArCO2
ArCO2
ArCO2
ArCO2
ArCO2
ArCO2
ArCO2
Ar
NORMAL
SUPER ECONOMIZER
SUPERECONOMIZER
GAS SAVING SYSTEMS
www.alsemakine.com
“ALSE GAS MANAGEMENT SYSTEMS”, “YOU CAN'T MANAGE WHAT YOU CAN'T
MEASURE”
“IS0 9001:2008 QUALITY
MANAGEMENT SYSTEM” “CE”.
with
motto, provides services in gas management systems for the companies
which performs weld production since 2007.
“Gas Metal Arc Welding” is one of the methods which has been used since 1930. The most
crucial element determining the cost for that type of welding is wire and shielding gas
selection. In this welding method coming up to our date, the excess usage of welding
gases resulted from not zoning out the leakages, more than needed due to deficiencies
resulted from working principles of the equipments (Welding Machine, Regulator, Welding
Torch) affects cost in negative way. The patented gas saving systems, invented and
developed by our company, provide solutions to the these problems with gas
measurement and management techniques.
Our products are manufactured in accordance with
and
“ALSE GAS MANAGEMENT SYSTEMS”, prove gas retrenchment values with its free demo
project studies obviously and clearly. Therewith, during the guarentee determined by
Ministry of Industry, gas saving values aimed at companies are in our undertaking. Our
firm provides services at many locations in across Europe, North Africa and Gulf Region
with steadily increasing regional and local dealership network. The applications
performed after our installation, it has been proved that the companies increase their
profit by increasing the yielding of the gas and the yielding of the gas outweighes the
installation cost in a year. Therefore the firms starting to use the application, shall perform
the gas consumation much more efficiently without sacrificing any quality, even with
higher weld quality. In this content, it is obvious that our invention provides so much
saving in inert gas welding operations. We call for you, the valuable company authorities,
not only to earn but also to make you earn.
TÜRKAKü
GAS SAVING SYSTEM
As you know, one of the crucial part of the inert gas welding is TORCH. Once the trigger of
the TORCH is pulled, from the regulator we adjust the intensity of the gas, the intensity
increases (flow rate) between 3 and 6 times of its normal value and it is sent to the
welding zone for between 4 and 10 seconds. This is a totally unwanted situation and one of
the main problem in our welding in current cases. The gas saving system named “Super
Economizer“, prevents wasting of the gas given out at the beginning of the welding, for
which we pay in vain and it provides optimum usage by gaining up to 80% saving.
This new system, developed by the leakages found about the working principles of the
regulator, impedes flow rate increase due to gas pressure in the tube.
In normal melt welding single stage regulator systems, in order to maintain gas flow, you have to set the pressure regulation screw so that it should overcome the input gas pressure.This equation must be provided.
D u r i n g m e l t w e l d i n g process,diaphgram should be moving at all times.After releasing torch trigger, there will be some gas that will accumulate in the hose. This gas accumilation depends on some variables (ie:Hose length and diameter, air temperature etc…). Gas pressure is applied equally on all the points in a closed environment.
F > Fscrew input
This gas accumulation will stop, if;
Input Pressure + Output Pressure = Screw Pressure
F + F = F input output screw
Fig-2(a) shows the gas flow during melt welding process, as you can see, diaphragm is
bent a little to a upper position and there is no gas accumilation during this process. After
releasing torch trigger, screw pressure is higher than input pressure so gas accumilation is
about to start. After gas accumilation starts, gas also starts to apply pressure to all points
in the hose. This pressure pushes the diaphragm downwards. When accumulated gas
pressure plus input gas pressure equals to screw pressure, gas accumilation stops. This
state is shown in Fig-2(b).
Every welding machine has a selenoid valve locadet in the portable box. This valve works
with trigger so that when you push the trigger valve becomes active and gas flow occurs.
When you push trigger again, valve will be closed and gas flow stops.
When you push the trigger, the valve will be active and the accumulated gas flows into the
air immediatly. Because of this, every time that we start the welding process, the gas that
is accumulated goes in to the air and this gas can not be used in the process itself.
Our gas saving system prevents this gas waste and it uses this inert gas in to the process.
SECOND
0MTWELDING CABLE DEVICE
30MT
WE
LD
ING
CA
BL
E D
EV
ICE
0MT
30MTLT/MIN
FLOW OF GAS
SUPER ECONOMIZER
5MT
15MT
30MT
80
70
60
50
40
30
20
12
1 2 3 4 5 6 7 8
WASTE AMOUNT OF GAS
TIME
Flow Regultor
Flow of Argon and CO2
Gas OUT
Electric Cable
Gas INGas OUT
Electric Cable