SUMMER INTERNSHIP PROJECT ON

Analysis of the products and raw materials of different plants in

By: Parmit Baghel

STEEL AND POWER

View of Jindal Steel & Power Raigarh

INTRODUCTION Spread over a geographical area of 1800

Acres. Water requirement is fulfilled by surface as

well as ground water. Annual turnover of over US $2.3 billion (Rs.

11,000 crore). 3-MTPA steel production capacity. It has an installed 353-MW Captive Power

Plant (CPP)

CUSTOMERS ANDRITZ HYDRO

Private Ltd. Balco BHEL Goindwal BHEL Hyderabad BHEL Tiruchirapalli Bhilai Steel Plant Bhushan Power and

Steel ltd. Bhushan Steel ltd.

SHADEED iron and steel LLC Oman

JSW steel ltd. L&T MHI – Hazira Metalock METSO minerals N.M.D.C Monnet Ispat &

Energy Ltd Sandvik

MAJOR COMPETITORS SAIL (steel authority of India)

TATA steel

ESSAR

RINL (rashtriya ispat nigam ltd.)

Bhushan steel

ANNUAL PRODUCTION CAPACITY OF STEEL COMPANIES

S.no. Company name Annual production in MTPA

1. Steel Authority Of India 26

2. TATA Steel 23.3

3. ESSAR 14

4. JSW 10

5. Jindal Steel & Power 3

6. RINL 2.9

7. Bhushan Steel 2.3

POLLUTION CONTROL Ambient Air Quality Monitoring Stations

(AAQMS).

Adopted stringent regulatory measures and monitoring process for water pollution

Mass tree plantation across the plant.

Finished Goods Semi Finished Goods

Beams

Channels

Coloums

Rail

Wire rods

TMT

Plates

Coils

Angles

Ferro chrome

Silico magnese

Round

Slab

Sponge iron

Billet

Bloom

Beam blank

FACILITIES AT PLANT INCLUDESDRI Plant - 4 nos. of 500 TPD (0.72 million TPA) and 6 nos. of 300 TPD rotary kilns(0.6 million TPA) 0.8 million TPA coke oven plant 2.5 million TPA sinter plant 1.25 million TPA and 0.42 million TPA Blast Furnace 2.0 million TPA and 1.25 million TPA steel melting shop 2 vacuum degassing units RH degassing unit 1 No. single strand slab caster1 No. of 6-strand billet-cum-round caster and 1 No. 6 strand billet caster 2 Nos. of 4-strand combi –caster 

 

Rail & universal beam mill (RUBM) (0.75 million TPA) Plate-cum-coil Mill (1.0 million TPA) Submerged arc furnace (SAF) (0.03 million TPA) Oxygen plant 37683 Nm3/hr Lime and dolomite calcinations plant (0.4165 million TPA) 358 MW captive power plant(CPP) 0.7 million TPA Medium & Light Structure mill

 

PRODUCTS OF JSPLRAIL Grades: IRS 52, UIC 54, UIC 60, CR 80 and CR 100

Size range: Up to 121 m

Applications: Railway tracks, railway siding of power plants, refineries, cement, steel plant, crane rails for port and harbours, factories, mines, launchpads and shipyards.

PARELLEL FLANGE BEAMSGrades: UB, NPB, WPB and IPE series

Size range: 180 mm to 900 mm

Applications: Refineries, airports, flyovers, metro rail projects, shopping malls, power plants, stadium, steel plants, industrial sheds and among others.

TMT REBARSGrades: 500, 500D, 550, 550D, 600 and CRS

Size range: 6 mm to 40 mm

Applications: Concrete re-enforcement structures, bridges, flyovers, dams, skyscrapers, industries, roads & tunnels, used in coastal areas, and earthquake zones.

WIRE RODS Grades: MS, MC & HC, EQ, Boron and other Alloy Steel

Size range: 5.5mm to 22mm

Applications: Fasteners, bolts, rivets, screws, general purpose wires, electrode wires, industrial wires, agriculture wires, CAQ, staple pin wire, ACSR tyre and hose reinforcement wires, pre-stressed concrete wire, springs and rope wires, needle wires, safety-pin wires, ball bearing, earth wires, screw etc.

PLATESThickness: 5 mm to 150 mm

Width: Up to 5000 mm

Applications: General engineering, structural fabrication, micro-alloyed grades, pressure vessel and boilers, bridges etc.

ANGLES & CHANNELSAngles: 50 mm to 250 mm

Channels: 100mm – 400mm

Applications: Power sector, infrastructure construction, steel and cement plant construction, transmission line tower, telecom line tower, fabrication, bus/truck body construction, industrial sheds, commercial and individual house and others.

FABRICATED STRUCTUREGrades: H-type beams, I-type beams, Box sections and Star columnsDimensions: Web(depth): 350mm – 3000mm, Flange Width: 250 mm - 1000 mm, Length: 3 to 18 Meter, Web thickness: 6mm – 40mm, Flange thickness: 6mm – 80mmApplications: Large support columns and beams for manufacturing andprocess plants, airports, high-rise buildings, power plants,stadium and flyovers.

SPEED FLOORS

Grades: Available Joint Depth: 200 mm, 250 mm, 300 mm, 350 mm, 400 mm, Minimum yield strength of steel – 350mpaMinimum zinc coating – 275gsm

Applications: Steel frame structures, RCC frame buildings, Poured in situ or precast concrete frames, Light gauge steel frame, conventional structuralbrick wall construction and so on

WELDED MESHSize range: TMT bar diameter used: 6mm-12mm,Aperture: 50 mm -200 mm, Width: 1200 mm to 3200 mm, Length: 2000 mm to 6000 mmApplications: Welded wire mesh is a new and efficient product, which is aimed to expedite the construction process. It is a processed steel product that consists of rebars welded together form grid pattern. Use of wire mesh reduces construction time, considerably it eliminates activity like cutting marking and spacing of bars and binding.

CUT & BEND BARSSize range: As per drawings provided by the customerBar diameter used : 6mm-40mm

Applications: Used along with reinforcement bars in all RCC structures, such as building, airports, metro rails and so on.

RAW MATERIALS FOR DIFFERENT PLANTS IN JSPL

COKE OVENRaw material: coking coal

Dimensions: Length - 13mWidth – 3.500mHeigth – 1m

Capacity: 0.8 MTPA

Output: Coke, heat, gas, WHRB (waste heat recovery boiler)0-10mm – fines coke10-25mm - nut coke25-80mm – Blastfurnance coke

Specific consumption: as a fuel for Blastfurnance

SINTER PLANT

Raw material:Iron ore, lime stone, dolomite, coke brich, sinter fines

Capacity: 2.5 MTPA

Output: Sinter 5mm – 40mm

Specific consumption: fuel for Blastfurnance

BLAST FURNANCE

Raw material:Iron ore, pallete, sinter, coke, flux, limestone and additive

Capacity: 1.25 MTPA

Output: Hot metal, Slag

Specific consumption: SMS

DRI PLANT 2

Raw material: Iron ore, coal, dolomite

Capacity:0.72 MTPA

Output:Iron, Char, Gas

Specific consumption:SMS

LIME DOLO PLANT

Raw material:Limestone, dolo stone

Capacity:0.4165 MTPATotal KILN – 3Lime KILN – 2Dolo KILN – 1

Output:Lime

Specific consumption:SMS

SAF (Submerged ARC Furnance)

Raw material:Magnese ore, coke & coal, Quartz, dolomite, power

Capacity:0.03 MTPA

Output:Silico magnese

Specific consumption:SMS

SMS 2 (Steel Melting Shop)

Raw material:Hot metal, sponge iron, silico magnese, lime

Capacity:2.0 MTPA

Output:Caster, semis, round, square, cone

Specific consumption:Slab used for plates, blooms, pillets, TMT, angle, channel etc.

CONCLUSION

At last it is concluded that the company as a whole is a well branded company. The goodwill of the company is good. As one of the India’s most valuable and respected corporations, JSPL is widely perceived to be dedicatedly nation – oriented

The company continuously endeavors to enhance its wealth generating capabilities in a globalization

THANK YOU