Sprint5000HCS-USA.doc3.doc Page 21 01/05/2002

Spare parts drawings

for the

Sprint 5000 Bookletmaker

Appendix A

C5003-FC 4.97

ProSource Packaging, Inc. 14911 Stuebner Airline Suite AHouston, TX 77069800-203-0233www.Machine-Solution.com

RHS

1

2

3

4

10

11 12

1. Panels

LHS

C5000-1a 5.97

9

8

5

7

6

240V 3A

14

15

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

1.00 PANELS

1.01 Side Cover 11.02 Bottom Front Plate 11.03 Top Front Plate 11.04 Counter (not in view). State 240vAC or 24vDC 11.05 Fuse Holder 21.06 Fuse 21.07 Switch - Staple count 11.08 Staple delay knob 11.09 Reset Switch 11.10 Power Switch 11.11 Side Cover 11.12 Perspex Cover 11.131.14 Motorised Interface Unit socket (24v DC output) 11.15 240v/110v AC output socket 11.16 Trimmer On-line socket 11.17 Collator On-line socket 1

Please quote machine model and serial number, with part number, on order.

1647

46

1

2

109,107

6

7

8

9

10

11

12

14

88

18

2. Staple section

LHS

RHS

108

19

20

93

26 2829

30

31

3233

34

134

3637

35

39

40414243

50

51

54

5548

57

61

62

58

60

65

63

6869

104

10570

71

135

77

78

131

80

81 82 83138

133

85 87

56

98

101

103

99

100

102

94

95

96

91

13

24

90

17

89

64

122,67

59

132

C5002-2c cdr 8.99

110

111112113114115116117118119120121

136

137

140

13986

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

2.00 STAPLE SECTION

2.01 Stapling head actuator Bar 12.02 Top Takeaway Wheel - corner stapler 12.032.042.052.06 Corner/Edge Stop adjust thumbscrew 12.07 Side Guide RHS 12.08 Scale RHS 12.09 Paper Table 12.10 Scale LHS 12.11 Bearing Housing 12.12 Side Jog Shaft RHS 12.13 Bottom Takeaway Wheel - corner sta. 12.14 Bearing Block 22.152.16 Timing Pulley 12.17 Collar 12.18 Shaft 12.19 Cup Bearing 12.20 Front Shaft for Paper Stop Assembly 12.212.222.232.24 Paper Stop Frame 12.25 Fine Adjustment Plate 12.26 Timing Pulley 12.27 Paper Stop Pivot Block 12.28 Angle 12.29 Spindle 12.30 Collar 12.31 Corner stop pivot arm 12.32 Corner stop mount 12.33 Collar 22.34 Spindle 12.35 Edge/corner stapling stop 12.36 Link Arm 12.37 Return Spring 12.382.39 Stapling stop sleeve 12.40 Collar 12.41 Cup Bearing 12.42 Timing Belt - Takeaway drive 12.43 Stapling Position Stop Belt 12.442.452.46 Side Jog Spring 12.47 Collar 12.48 Support Blocks 22.492.50 Collar 12.51 Bearing Housing 12.52 Washer 12.53 Spacer 12.54 Side Jog Shaft LHS 12.55 Bearing Housing 12.56 Collar 12.57 Bottom Takeaway Shaft 1

Please quote machine model and serial number, with part number, on order.

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

2.58 Collar 12.59 Center Bearing Block 12.60 Bottom Takeaway Wheel 12.61 Side Guide Extension LHS 12.62 Side Guide LHS 12.63 Paper Deflector LHS 12.64 Second Paper Table 12.65 Side Guide clamping thumbscrew 22.66 Anvil 22.67 Anvil Bar 12.68 Staple Stop Scale 12.69 Side Guide Extension RHS (not shown) 12.70 Paper Deflector RHS 12.71 Photocell Receiver 12.722.732.742.752.76 Stapling head locking lever 22.77 Bearing Housing 12.78 Collar 22.792.80 Pivot Shaft 12.81 Top Takeaway Wheel Lift Arm 12.82 Top Takeaway Wheel 12.83 Photocell Emitter 12.842.85 Staple Out Light 22.86 Staple Out reset button 12.87 Staple Out socket for interface lead (2.107) 22.88 Staple centring adjustment screw block 12.89 Staple centring adjustment screw 12.90 Collar 22.91 Control wheel 12.922.93 Belt support plate 12.94 Spacer - short 32.95 Spacer - long 12.96 Clamping bolt 32.972.98 Bottom plate - runner assembly 12.99 Top plate - runner assembly 1

2.100 Slide plate - LHS 12.101 Spacer - medium 22.102 Slide plate - RHS 12.103 Staple stop plate 12.104 Staple head retaining plate 22.105 Staple head capivating plate 22.106 22.107 Staple head interface lead 22.108 Staple cartridge 22.109 Staple head 22.110 Staple head return spring clip 22.111 Bottom Stop Bolt 12.112 Rubber Stop 12.113 Cam Lever 12.114 Clinch Activator Plate 12.115 Shaft 12.116 Clinch activator Arms 2

Please quote machine model and serial number, with part number, on order.

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

2.117 Block 22.118 Collar 22.119 Cup Bearing 22.120 Clinchers 42.121 Clinch Spacer Plate 22.122 Anvil Bar for Clinchers (replaces 2.67) 1

2.1302.131 Centre guide (replaces 2.79) 12.132 Stapling head universal bar (replaces 2.74) 12.133 Slide bracket (replaces 2.106) - LHS 12.134 Centre guide mounting block 12.135 Slide bracket - LHS 12.136 Staple head position arm - RHS 12.137 Staple head position arm - LHS 12.138 Protective rubber 22.139 Carrier tube for emmitter (replaces 2.84) 12.140 Smoother plate 12.1412.142

Please quote machine model and serial number, with part number, on order.

1 2 3 4

6

9

40

41

42

44

45

46

515253545556

57

59

61

62

63

64

65

69

71

75

76

77

78

73

72

79

80

81

82

83

84

85

3. F

old

se

ctio

n

REARRHS

C5

00

2-3

a 11

.98

47

48, 49

66

86

87, 88

89

7

8

11

50

74

43

FRONT

60

25

26

27

29

30

37

31

32

33

34

38

35

36

LHS

39

14

12

15

18

28

23

24

16 17 19

13

20 21 2291

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

3.00 FOLD SECTION

3.01 Staple & Fold stops adjust wheel 13.02 Bearing Housing 13.03 Fold Stop Tape Wheel 13.04 Fold Stop Tilt Thumbscrew 13.053.06 Spacer 13.07 Fold Stop Tilt Block 13.08 Fold Stop Shaft 13.09 Collar 13.10 Knife crank assembly bolt 13.11 Bearing Housing 13.12 Knife In' Adjustment screw 13.13 'Knife In' Cam Roller 13.14 Knife crank pivot bolt 13.15 Collar 13.16 Paper Stop Cam 13.17 'Knife In' Cam Block 13.18 'Knife In' Stop Blade 13.19 'Knife Out' Cam Roller 13.20 'Knife Out' Cam Block 13.21 Timing Shaft 13.22 Timing Collar 33.23 Roller Microswitch 33.24 Bearing Housing 13.25 Collar 43.26 Bearing Housing 13.27 Knife Shaft 13.28 Timing Pulley 13.29 Rubber sleeve 13.30 Knife Tie Bar 13.31 Knife Frame 13.32 Knife Blade Assembly 13.33 Knife Pivot Lever 13.34 Collar 23.35 Knife pivot shaft 13.36 Collar 23.37 Knife adjustment screw 23.38 Knife crank 13.39 Knife operating assembly 13.40 Clutch shaft 13.41 Collar 23.42 Bearing housing 23.43 Top front plate 13.44 Motor 13.45 Plate 13.46 Tie bar 13.47 Knife Return Spring Plate 13.48 Front angled bracket LHS 13.49 Front angled bracket RHS 13.50 Mains Inlet Cable 13.51 Plug 13.52 Fold Stop Retaining Mount 23.53 Bottom front plate 13.54 Fold stop guide 33.55 Fold stop 13.56 Castor 43.57 Castor bar 2

Please quote machine model and serial number, with part number, on order.

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

3.583.59 Fold roll stub shaft 23.60 Fold stop retainer 23.61 Conveyor wheel assembly mount shaft 13.62 Fold stop guide retaining shaft 13.63 Fold Roll 23.64 Fold Roll Stub Shaft - bottom 13.65 Fold Roll Stub Shaft - top 13.66 Bearing housing 13.673.683.69 Pivot bar 13.703.71 Divert plate 13.72 Cover Plate 13.73 Center Deflector 13.74 Front Takeaway Wheel Shaft 13.75 Takeaway Wheel Block 13.76 Spring 13.77 Spring Load Collar 13.78 Front Takeaway Wheel 13.79 Tie Bar3.80 Fold Stop Tape 23.81 Bearing Housing 13.82 Takeaway Roll 13.83 Block mount 13.84 Lock block 13.85 Tape wheel 13.86 Locking thumbscrew 13.87 Rear angled bracket LHS 13.88 Rear angled bracket RHS 13.89 Top Cover Frame 13.903.91 Clinch cam block 1

Please quote machine model and serial number, with part number, on order.

62

11

12

13

14

16

17

19

18

20

21

22

24

25

262728,2932

43

1

23

4

58

9

33

34

35

36

37

38

39

40

42

44

45

46

47

51 52 5349 50

4. L

eft h

an

d s

ide

55

C5002-4

a 1

0.9

9

61

31

48

57,5830

41

23

1559

54

10

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

4.00 LEFT HAND SIDE

4.01 Bearing Housing 14.02 Sprocket 14.03 Chain 14.04 Sprocket 14.05 Sprocket 14.064.074.08 Ball race 14.09 Nylatron runner 14.10 Actuating Lever 14.11 Shoulder Screw 14.12 Block 14.13 Plate 14.14 Bar 14.15 Chain link4.16 Pressure Plate 14.17 Compression Spring 14.18 Chain 14.19 Sprocket 14.20 Sprocket 14.21 Chain - Fold Roll 14.22 PCB bracket 14.23 Sprocket - Idle 14.24 Sprocket - Fold Roll 14.25 Sprocket - Fold Roll 14.26 Sprocket - Idle 14.27 Sprocket 14.28 Control PCB (SPRINTx) replaces 4.29 on 24V dc machines 14.29 Control PCB (PSKF01) 14.30 Mains line filter 14.31 Staple Out PCB (PSKF04) where fitted 14.32 Grommet 14.33 Fold Roll Tension Spring 14.34 Bearing Housing 14.35 Feed roll lever limit 24.36 Fold roll pivot lever 14.37 Collar 24.38 Collar 14.39 Spacer 14.40 Limit screw 24.41 Fold Roll Tension Spring 14.42 Fold roll pivot lever 14.43 Sprocket 14.44 Micro Switch Bracket 14.45 Cover MicroSwitch 14.46 Bearing Housing 14.47 Pivot Plate 14.48 Side Plate LHS 14.49 Actuating Lever - Cover M/S 14.50 Terminal Strip 14.51 Terminal Strip 14.52 Bearing Block 14.53 Side Jog Fork Plate 14.54 Spring 14.55 Potentiometer 14.564.57 Relay 1

Please quote machine model and serial number, with part number, on order.

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

4.58 Relay base 14.59 Transformer 14.604.61 Spring retaining plate 14.62 Actuating Lever Return Spring 1

Please quote machine model and serial number, with part number, on order.

212627283032

33

1 2 3 5 6

9

8

11

12

17

10

13

14

15

2425

18

23

16

22

19

44

57

35

36

38

39

40

41

42

45

47

48

49

50

51

53

5. Right hand side C5002-5 10.99

4

29

56

31

43

54

37

34

60

61

59

55

On newer machines, parts 59, 60 & 61 have replacedparts 29, 30 & 31. The two sets do not exist on any onemachine.

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

5.00 RIGHT HAND SIDE

5.01 Bearing Housing 15.02 Washer 15.03 Bearing Block 15.04 Side Jog Fork Plate 15.05 Timing Pulley 15.06 Bearing Housing 15.075.08 Pressure Plate 15.09 Bearing Housing 15.10 Compression Spring 15.11 Fold Roll Tension Spring 15.12 Block 25.13 Fold roll pivot lever 15.14 Collar 25.15 Bearing Housing 15.16 Collar 15.17 Limit screw 25.18 Fold Roll Pivot Lever 15.19 Fold Roll Tension Spring 15.205.21 Bearing Housing 15.22 Stacker Drive One-way Clutch Block 15.23 Stacker Drive Link 15.24 Collar 15.25 Stacker Belt Drive Block 15.26 Grommet 15.27 Timing Pulley - Clutch Drive 15.28 Timing Pulley - Motor 15.29 Clutch Solenoid 15.30 Clutch Assembly 15.31 Clutch Bracket 15.32 Clutch Retaining Bolt 15.33 Timing Belt - Clutch Drive 15.34 Spring 15.35 Timing Cam - Top Takeaway Wheel 15.36 Side jog cam plate 15.37 Side Jog Cam Follower 15.38 P-B Bush 15.39 Collar 15.40 Shaft 15.41 Block 15.42 Top takeaway roll actuating bar 15.43 Cam Follower 15.44 Timing Cam - Side Jog 15.45 Pivot Bracket 15.465.47 Timing Belt 15.48 Pulley 15.49 Shoulder Screw 15.50 Bearing Housing 15.51 Actuating Lever 15.525.53 Side Plate RHS 15.54 Buffer 15.55 Spring retaining plate 15.56 Actuating Lever Return Spring 15.57 Clutch pin 1

Please quote machine model and serial number, with part number, on order.

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

5.585.59 Clutch Bracket (replaces item 5.31 on 240v AC m/c's) 15.60 Clutch drive collar (replaces item 5.57 on 240v AC m/c's) 15.61 Clutch Assembly (replaces item 5.29 & 5.30 on 240v AC m/c's) 1

NB:240v AC m/c's PCB have prefix 'PSKF'.24v DC m/c's PCB have prefix 'SPRINT'.

Please quote machine model and serial number, with part number, on order.

C5

00

1-6

4.9

9

20

2

3

4

5678

10

9

11

12

1716 1

6. O

utfe

ed

co

nv

ey

or

18 19 2123 24

kf_5002.xls 01/05/2002

5000HCS/ Part Quantity

6.00 OUTFEED CONVEYOR

6.01 Deflector Plate 16.02 Conveyor Mounting Bracket 26.03 Conveyor Drive Shaft 16.04 Conveyor Belt Drive Rolls 16.05 Conveyor Belt 16.06 Support Bar 26.07 Plate 26.08 Cup Bearing 26.09 Conveyor Belt Drive Rolls 16.10 Conveyor Front Shaft 16.11 Conveyor End Stop 16.12 Conveyor Table 16.13 26.14 16.15 16.16 Conveyor wheel support bracket 16.17 Conveyor wheel spindle 16.18 Conveyor wheel 16.19 Collar 46.20 Conveyor wheel support bracket 16.21 Thumbscrew 26.226.23 Nut plate 26.24 Spring steel clip 2

Please quote machine model and serial number, with part number, on order.