Sugar - Fluid Flow Velocities

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 Wed, 09 April 201 4 Guidelines for the acceptable ranges of flow ve locity for various fluids found in a sugar factory Goodall  Velocity [m/s]  Water for space heating 2 4  Water for boiler feed 3 6 Saturated steam 30 50 Superheated steam 50 100 Hugot  Velocity [m/s] Superheated steam 40 76 Saturated steam 24 37 Exhaust (wet/oily) 31 46 Bled vapour 37 49  Vapour under vacuum 46 76 Suction  Water 1 1.25 Juice 1 1.2 Syrup 0.5 1 Molasses 0.25 0.5 Massecuites 0.1 0.2 Delivery  Water 1.25 2.5 Juice 1.2 2 Syrup 0.75 1.25 Molasses 0.5 0.75 Massecuites 0.15 0.3 SUGAR PRICE 01 Apr 2014  White $/tonne 458.50 01 Apr 2014 Raw ¢/lb 17.18 Home  News  Prices  Engineering Guides  Rapid Design  Material Properties   Whats New  Factories  Links  Contact Search Sugar - Fluid Flow V elocities ht t p://www.sugart ech.co.z a/piping/f luidf low/ 1 of 4 4/10/2014 6:00 AM

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Transcript of Sugar - Fluid Flow Velocities

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    Wed, 0

    Guidelines for the acceptable ranges of flow velocity for various fluids found in a sugarfactory

    Goodall

    Velocity [m/s]

    Water for space heating 2 4

    Water for boiler feed 3 6

    Saturated steam 30 50

    Superheated steam 50 100

    Hugot

    Velocity [m/s]

    Superheated steam 40 76

    Saturated steam 24 37

    Exhaust (wet/oily) 31 46

    Bled vapour 37 49

    Vapour under vacuum 46 76

    Suction

    Water 1 1.25

    Juice 1 1.2

    Syrup 0.5 1

    Molasses 0.25 0.5

    Massecuites 0.1 0.2

    DeliveryWater 1.25 2.5

    Juice 1.2 2

    Syrup 0.75 1.25

    Molasses 0.5 0.75

    Massecuites 0.15 0.3

    SUGAR P

    01 Apr 2014White

    $/tonne

    01 Apr 2014Raw

    /lb

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    Lyle

    Velocity [m/s]

    Water 1.22 2.44

    Superheated steam 46 61

    Dry saturated steam 31 40

    Wet exhaust steam 21 31Moderate vacuum water vapour 46 61

    High vacuum water vapour 61 107

    Babcock & Wilcox

    Velocity [m/s]

    High pressure steam 41 61

    Low pressure steam 61 76

    Water general 2.54 3.81

    F r om a sou r c e on t h e i n t er n et

    Maximal velocity in pipes

    Water m/s ft/s

    Tap water (low noise)0.5 -0.7

    1.6 -8.2

    Tap water1.0 -2.5

    3.3 -8.2

    Cooling water 1.5 -2.5 4.9 -8.2

    Boiler feed water. suction0.5 -1.0

    1.6 -3.3

    Boiler feed water. discharge1.5 -2.5

    4.9 -8.2

    Condensate1.0 -2.0

    3.3 -6.5

    Heating circulation1.0 -3.0

    3.3 -9.8

    Steam m/s ft/s

    Saturated Steam. high pressure 25 - 4082 -131

    Saturated Steam. in special cases - 60 - 197

    Saturated Steam. medium and low pressure 30-4099 -131

    Saturated Steam. at peak load - 50 - 164

    Sugar Bo

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    Steam / Water emulsion - 25 - 82

    Oil m/s ft/s

    Suction lines for pumps - 0.5 -1.6

    Suction lines for pump (low pressure)0.1 -0.2

    0.3 -0.65

    Discharge line for booster pump

    1.0 -

    2.0

    3.3 -

    6.5

    Discharge line for burner pump - 1.0 - 3.3

    Air m/s ft/s

    Combustion air ducts 12 - 20 40 - 66

    Air inlet to boiler room 1 - 33.3 -9.8

    Warm air for house heating0.8 -1.0

    2.6 -3.3

    Vacuum cleaning pipe 8 - 15 26 - 49Compressed air pipe 20 - 30 66 - 98

    Ventilation ducts (hospitals) 1.8 - 4 5.9 - 13

    Ventilation ducts (office buildings)2.0 -4.5

    6.5 - 15

    Exhaust gas m/s ft/s

    Ducts at minimum load - 4.0 - 13

    Stack at minimum load - 5.0 - 16

    Boiler with one-step burner (on - off) 5.0 -8.0

    16 - 26

    Boiler with two-step burner (high - low) 10 - 15 31 - 49

    Boiler with modulating burner (3:1) 15 - 25 49 - 82

    To keep the surface free from soot thevelocity should always exceed

    3.0 -4.0

    9.8 - 13

    It is recommended that the maximum inlet velocitiesapplied to control valves should be as shown in the

    tables below.

    Gate Valve Size Liquid Steam or Gas

    mm m/s ft/s m/s ft/s

    15 - 25 9 30 120 400

    40 - 50 7.5 25 90 300

    65 - 100 6 20 75 250

    150 - 200 6 20 70 225

    250 - 400 4.5 15 55 175

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    Angle Valves Size Liquid Steam or Gas

    mm m/s ft/s m/s ft/s

    15 - 25 13.5 45 135 450

    40 - 50 12 40 105 350

    65 - 100 10.5 35 90 300

    150 - 200 9 30 85 275

    250 - 400 7.5 25 70 225

    Refer en ces

    Goodall, Efficient Use of Steam, pg 192 Table 9.5

    Hugot, Handbook of Cane Sugar Engineering, pg 1058 Table 47.6 and pg 1123 Table45.2

    Lyle, Efficient Use of Steam, pg 132 Table XXVII

    Babcock & Wilcox, Steam: Its Generation and Usage

    http://www.steamesteem.com/index.html?tables

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