Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample...

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Sucker Rods Intended for Sucker Rods Intended for Progressing Cavity Pump Application Progressing Cavity Pump Application

Transcript of Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample...

Page 1: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Sucker Rods Intended for Sucker Rods Intended for Progressing Cavity Pump ApplicationProgressing Cavity Pump Application

Page 2: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Sucker Rod• Standard API design• Designed for reciprocating application• Time proven over 45 years to provide

a dependable link between surface and pump

• Connection is engineered to have a much higher tensile strength than the rod body

Conventional Sucker RodsConventional Sucker Rods

Page 3: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Drive RodsDrive Rods®®

Developed specifically for use in PCP applications

1” Sucker Rod

1” Drive Rod

Page 4: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Produced in sizes:Produced in sizes:

• 1” with 7/8” pin

• 1 1/4” with 1” pin• 1 1/4” with 1 1/8” pin

• 1 1/2” with 1 1/8” pin

Drive RodsDrive Rods®®

Page 5: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

• Reduced connection size decreases flow/pressure losses

Drive RodsDrive Rods®®

Page 6: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

• Reduced connection size decreases flow/pressure losses

• Examples:• 1” Drive Rod in 2 7/8” tubing has 37% more flow area

than a 1” Sucker Rod

• 1 1/4” Drive Rod in 3 1/2” tubing has 27% more flow area that a 1 1/8” Sucker Rod

Drive RodsDrive Rods®®

Page 7: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

• Reduced connection size decreases flow/pressure losses

• Lower pump discharge pressure, rod string torque, and drive head input power

Drive RodsDrive Rods®®

Page 8: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

• Reduce rod tubing wear by allowing more rod body to contact the tubing wall

• Upset transition is much smaller leading to improved fatigue life

Drive RodsDrive Rods®®

Page 9: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Sample Simulations

•Well Type: Deviated•Pump Depth: 750 m•Fluid rate: 15 m3/day•Tubing: 88.9 mm•Viscosity: 3,000 cp•Pump speed: 142 rpm•Pump model: 15-1800

Example:Example:

816 psi

71%

73%

Drive Rod

85%Rod

Loading

1126 psiFlow

Losses

83%Pump

Loading

Sucker Rod

Page 10: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

•Well Type: Deviated•Pump Depth: 750 m•Fluid rate: 15 m3/day•Tubing: 88.9 mm•Pump model: 15-1800•Average DLS: 2.13°/30m•Max DLS: 4.66°/30m

160

Guided Rod

484

Drive Rod

573Average

Side Load(lb/ft)

Sucker Rod

Example:Example:

Sample Simulations

Page 11: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

1” Sucker Rod

1” Drive Rod

Drive Rod modified thread provides much higher torque capacity

Drive RodsDrive Rods®®

Page 12: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

High Strength Couplings• Designed for PC application in conjunction with Drive Rods• Made from higher strength base material than API Class T

couplings

63.3 - 65.3105,000 minAISI 4130AOT High Strength56 - 6280,000 minAISI 8630API Class T

Hardness, HRAYield

Strength, PSIMaterial

• Wider contact face = greater friction = higher torque capacity

Page 13: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Drive RodsDrive Rods®®

1” API Connection

7/8” Drive Rod Connection

Page 14: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

1” API Connection

1” Drive Rod Connection

Drive RodsDrive Rods®®

Page 15: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Torque Ratings

3,7502,5001,200High

Strength

3,0002,0001,100Grade D1 1/2"1 1/4"1"Grade

Torque Capacity of Drive Rods (ft-lb)

Drive RodsDrive Rods®®

Page 16: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Key Points to Prevent Failure

Drive RodDrive Rod®® InstallationInstallation

Page 17: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

1. Cleanliness is vital2. Rod shoulders & Coupling Faces must be free of all

grease

Key Points

Drive RodDrive Rod®® InstallationInstallation

Page 18: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Key Points

Drive RodDrive Rod®® InstallationInstallation

1. Cleanliness is vital2. Rod shoulders & Coupling Faces must be free of all

grease3. Connections must be tight

Page 19: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

4. When checking displacement, both sides of the connection must be measured

Key Points

Drive RodDrive Rod®® InstallationInstallation

Page 20: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

• Reduced flow/pressure losses• Decreased rod/tubing wear• Improved fatigue life

Increased connection strength

• Connections are stronger than rod body• Drive Rod connections provide a higher safety factor

than API connections

Drive Rods should be used in all PCP applications

Improved Overall Well Performance

SummarySummary

Page 21: Sucker Rods Intended for Progressing Cavity Pump · PDF fileSucker Rod Example: Sample Simulations. 1” Sucker Rod 1” Drive Rod Drive Rod modified thread provides much higher torque

Questions?