Subcontracting Table Up Broaching Machines · 2018-01-12 · The FRÖMAG Table Up broaching...
Transcript of Subcontracting Table Up Broaching Machines · 2018-01-12 · The FRÖMAG Table Up broaching...
© 2
014
FRÖ
MA
G M
asch
inen
fabr
ik G
mbH
& C
o.KG
· su
bjec
t to
chan
ge ·
DTP
: PRO
JEKT
OR
ElectromechanicalTable Up Broaching Machines
Innovation, Quality and Operating Effi ciency
Maschinenfabrik FRÖMAG GmbH & Co.KG
P.O. Box 1261 · D-58718 Fröndenberg · Am Klingelbach 2 · D-58730 Fröndenberg
Tel: +49 (0) 23 73 / 756 - 0 · Fax +49 (0) 23 73 / 756 - 33
www.froemag.com · e-mail: [email protected]
Messrs. FRÖMAG is your reliable partner for:
• Subcontracting
• Electromechanical Keyseating and Profi ling Machines
• Electromechanical Slotting Machines
• Electromechanical Broaching Machines
• Special Purpose Machines
Innovation, Quality and Operating Effi ciencyThere are more than 5.000 FRÖMAG machines worldwide much valued due to their precision and reliability.
They offer cost saving solutions for the jobs defi ned by our customers especially in the fi elds of:
drive systems (motors, gears and gear boxes, couplings)
pumps-, fi ttings-, actuators manufacturing systems
materials handling and wind energy
automotive and components
special purpose machines...
Messrs. FRÖMAG is certifi ed according to DIN EN ISO 9001
Please contact us,
we will fi nd a perfect solution for your requirements.
Beispiele für VerkettungAutomation examples
Feeding a FTR20-1500-APC by side built servo linear axes. Variable placement of 1-3 broaching locations. Supply via a timed conveyor, storage in bulk containers.
Complete manufacturing cell including the supply and discharge belt, stations for deburring and cleaning of the workpieces, suction, side stream cooling, semi-automatic tool change aid and 6-axis robot for fl exible parts feeding.
The technical principle
Machine stroke length(mm)
Machine loading capacity
(KN)
Machinetable height
(T)
Machine height (H)
Machine base surface (BxL)
FTR6-1000-PPC/APCFTR6-1250-PPC/APC
10001250
60kN (6t) ca. 920mm 2800 mm3100 mm
1.500 mm x 1.000 mm
FTR9-1000-PPC/APC FTR9-1250-PPC/APC
10001250
90kN (9t) ca. 920mm 2800 mm3100 mm
1.500 mm x 1.000 mm
FTR10-1500-PPC/APCFTR10-2000-PPC/APC
15002000
100kN(10t) ca. 920mm 3800 mm4600 mm
1.900 mm x 1.580 mm
FTR20-1500-PPC/APCFTR20-2000-PPC/APC
15002000
200kN(20t) ca. 920mm 3800 mm4600 mm
1.900 mm x 1.580 mm
FTR30-2000-PPC/APC 2000 300kN(30t) ca. 920mm 4600 mm 1.900 mm x 1.580 mm
PPC-control for basic machine · APC-control for machine integration in production lines Further stroke lengths on request.
Performance and dimensions-subject to technical changes-
The machines
Broaching
Highlights:· placable at ground level
· ergonomic design
· energy effi cient
· space saving
· profi table
· high level of performance
· fully automated applicable
workpiece
workpiece
profi lebroach tool
keywaybroach tools
machinetable
machinetable
BroachingBroaching is a machining process using a single cutter bar with multiple graduated cutting edges, in which the broaching tool is moving relative to the workpiece. The material to be machined is removed in one stroke prefer-ably. Because of the stepped shape of the broaching tool there is no need for an infeed motion. Broaching is principally used in cases in which complex and diffi cult to manufacture profi les of high surface quality, high rigid-ity, and precision are needed.
FRÖMAG Table-Up Broaching-MachinesWhile developing the electromechanical Table Up machines FRÖMAG emphasized improving the profi le accuracy of the workpieces to be processed by using electromechanical drives with a highly linear behavior. Compared to hydraulically driven machines the energy effi ciency is vastly improved. Further advantages are the omission of hydraulic power packs, cooling units, and oil pans, which leads to less space requirements and more safety because no oil leaks can occur. The energy consumption is reduced, since the energy is only needed for machine movements and not tomaintain a constant oil pressure. A constant chip fl ow will be achieved due of the inherent rigidity of the electromechanical drives, leading to an improved broaching result.
FRÖMAG electromechanical driven FTR broaching machines ensure cost effectiveness and effi ciency. Because of the ergonomic construction, the machines can be placed at ground level and do not need a foundation pit. They can be operated without additional platforms or pedestals.
The FTR broaching machines can be set up as stand-alone machines with either manual or automated feed. They can also be fully integrated into machining cells applying robotics and handling devices. Contrary to conventional broaching machines the broaching tool stays stationary and the mov-ing table including the workpiece and workpiece clamping is moved relative to the broaching tool.
The FRÖMAG Table Up broaching machines consist principally of the following components: the broaching machine itself, the control cabinet, and the chip conveyor, which can be assembled on each side or the back face of the machine.
The base of the FRÖMAG Table Up Machine is manufactured as a durable weldment that is also the broaching oil or emulsion reservoir. Between the frames on the left and the right side of the machine, the combined moving and sliding table is driven by two ball splines. The machine is equipped with a central lubrication system. The fi lling level is monitored by the control software.
Below the moving table a shaftholder either for broaching tools according to DIN 1417 or DIN 1415 is mounted onto a rigid cross member.
Also, a retriever system for lifting the broaching tools is implemented into the machine. This system is operating above the moving table. During the initial broaching process the retriever system yields additional stability to the broaching tool.
FRÖMAG Table Up broaching machines are designed to accomplish highest machining quality.
Therefore FRÖMAG only uses high value components.
workpiece samples
The technical principle
Machine stroke length(mm)
Machine loading capacity
(KN)
Machinetable height
(T)
Machine height (H)
Machine base surface (BxL)
FTR6-1000-PPC/APCFTR6-1250-PPC/APC
10001250
60kN (6t) ca. 920mm 2800 mm3100 mm
1.500 mm x 1.000 mm
FTR9-1000-PPC/APC FTR9-1250-PPC/APC
10001250
90kN (9t) ca. 920mm 2800 mm3100 mm
1.500 mm x 1.000 mm
FTR10-1500-PPC/APCFTR10-2000-PPC/APC
15002000
100kN(10t) ca. 920mm 3800 mm4600 mm
1.900 mm x 1.580 mm
FTR20-1500-PPC/APCFTR20-2000-PPC/APC
15002000
200kN(20t) ca. 920mm 3800 mm4600 mm
1.900 mm x 1.580 mm
FTR30-2000-PPC/APC 2000 300kN(30t) ca. 920mm 4600 mm 1.900 mm x 1.580 mm
PPC-control for basic machine · APC-control for machine integration in production lines Further stroke lengths on request.
Performance and dimensions-subject to technical changes-
The machines
Broaching
Highlights:· placable at ground level
· ergonomic design
· energy effi cient
· space saving
· profi table
· high level of performance
· fully automated applicable
workpiece
workpiece
profi lebroach tool
keywaybroach tools
machinetable
machinetable
BroachingBroaching is a machining process using a single cutter bar with multiple graduated cutting edges, in which the broaching tool is moving relative to the workpiece. The material to be machined is removed in one stroke prefer-ably. Because of the stepped shape of the broaching tool there is no need for an infeed motion. Broaching is principally used in cases in which complex and diffi cult to manufacture profi les of high surface quality, high rigid-ity, and precision are needed.
FRÖMAG Table-Up Broaching-MachinesWhile developing the electromechanical Table Up machines FRÖMAG emphasized improving the profi le accuracy of the workpieces to be processed by using electromechanical drives with a highly linear behavior. Compared to hydraulically driven machines the energy effi ciency is vastly improved. Further advantages are the omission of hydraulic power packs, cooling units, and oil pans, which leads to less space requirements and more safety because no oil leaks can occur. The energy consumption is reduced, since the energy is only needed for machine movements and not tomaintain a constant oil pressure. A constant chip fl ow will be achieved due of the inherent rigidity of the electromechanical drives, leading to an improved broaching result.
FRÖMAG electromechanical driven FTR broaching machines ensure cost effectiveness and effi ciency. Because of the ergonomic construction, the machines can be placed at ground level and do not need a foundation pit. They can be operated without additional platforms or pedestals.
The FTR broaching machines can be set up as stand-alone machines with either manual or automated feed. They can also be fully integrated into machining cells applying robotics and handling devices. Contrary to conventional broaching machines the broaching tool stays stationary and the mov-ing table including the workpiece and workpiece clamping is moved relative to the broaching tool.
The FRÖMAG Table Up broaching machines consist principally of the following components: the broaching machine itself, the control cabinet, and the chip conveyor, which can be assembled on each side or the back face of the machine.
The base of the FRÖMAG Table Up Machine is manufactured as a durable weldment that is also the broaching oil or emulsion reservoir. Between the frames on the left and the right side of the machine, the combined moving and sliding table is driven by two ball splines. The machine is equipped with a central lubrication system. The fi lling level is monitored by the control software.
Below the moving table a shaftholder either for broaching tools according to DIN 1417 or DIN 1415 is mounted onto a rigid cross member.
Also, a retriever system for lifting the broaching tools is implemented into the machine. This system is operating above the moving table. During the initial broaching process the retriever system yields additional stability to the broaching tool.
FRÖMAG Table Up broaching machines are designed to accomplish highest machining quality.
Therefore FRÖMAG only uses high value components.
workpiece samples
The technical principle
Machine stroke length(mm)
Machine loading capacity
(KN)
Machinetable height
(T)
Machine height (H)
Machine base surface (BxL)
FTR6-1000-PPC/APCFTR6-1250-PPC/APC
10001250
60kN (6t) ca. 920mm 2800 mm3100 mm
1.500 mm x 1.000 mm
FTR9-1000-PPC/APC FTR9-1250-PPC/APC
10001250
90kN (9t) ca. 920mm 2800 mm3100 mm
1.500 mm x 1.000 mm
FTR10-1500-PPC/APCFTR10-2000-PPC/APC
15002000
100kN(10t) ca. 920mm 3800 mm4600 mm
1.900 mm x 1.580 mm
FTR20-1500-PPC/APCFTR20-2000-PPC/APC
15002000
200kN(20t) ca. 920mm 3800 mm4600 mm
1.900 mm x 1.580 mm
FTR30-2000-PPC/APC 2000 300kN(30t) ca. 920mm 4600 mm 1.900 mm x 1.580 mm
PPC-control for basic machine · APC-control for machine integration in production lines Further stroke lengths on request.
Performance and dimensions-subject to technical changes-
The machines
Broaching
Highlights:· placable at ground level
· ergonomic design
· energy effi cient
· space saving
· profi table
· high level of performance
· fully automated applicable
workpiece
workpiece
profi lebroach tool
keywaybroach tools
machinetable
machinetable
BroachingBroaching is a machining process using a single cutter bar with multiple graduated cutting edges, in which the broaching tool is moving relative to the workpiece. The material to be machined is removed in one stroke prefer-ably. Because of the stepped shape of the broaching tool there is no need for an infeed motion. Broaching is principally used in cases in which complex and diffi cult to manufacture profi les of high surface quality, high rigid-ity, and precision are needed.
FRÖMAG Table-Up Broaching-MachinesWhile developing the electromechanical Table Up machines FRÖMAG emphasized improving the profi le accuracy of the workpieces to be processed by using electromechanical drives with a highly linear behavior. Compared to hydraulically driven machines the energy effi ciency is vastly improved. Further advantages are the omission of hydraulic power packs, cooling units, and oil pans, which leads to less space requirements and more safety because no oil leaks can occur. The energy consumption is reduced, since the energy is only needed for machine movements and not tomaintain a constant oil pressure. A constant chip fl ow will be achieved due of the inherent rigidity of the electromechanical drives, leading to an improved broaching result.
FRÖMAG electromechanical driven FTR broaching machines ensure cost effectiveness and effi ciency. Because of the ergonomic construction, the machines can be placed at ground level and do not need a foundation pit. They can be operated without additional platforms or pedestals.
The FTR broaching machines can be set up as stand-alone machines with either manual or automated feed. They can also be fully integrated into machining cells applying robotics and handling devices. Contrary to conventional broaching machines the broaching tool stays stationary and the mov-ing table including the workpiece and workpiece clamping is moved relative to the broaching tool.
The FRÖMAG Table Up broaching machines consist principally of the following components: the broaching machine itself, the control cabinet, and the chip conveyor, which can be assembled on each side or the back face of the machine.
The base of the FRÖMAG Table Up Machine is manufactured as a durable weldment that is also the broaching oil or emulsion reservoir. Between the frames on the left and the right side of the machine, the combined moving and sliding table is driven by two ball splines. The machine is equipped with a central lubrication system. The fi lling level is monitored by the control software.
Below the moving table a shaftholder either for broaching tools according to DIN 1417 or DIN 1415 is mounted onto a rigid cross member.
Also, a retriever system for lifting the broaching tools is implemented into the machine. This system is operating above the moving table. During the initial broaching process the retriever system yields additional stability to the broaching tool.
FRÖMAG Table Up broaching machines are designed to accomplish highest machining quality.
Therefore FRÖMAG only uses high value components.
workpiece samples
© 2
014
FRÖ
MA
G M
asch
inen
fabr
ik G
mbH
& C
o.KG
· su
bjec
t to
chan
ge ·
DTP
: PRO
JEKT
OR
ElectromechanicalTable Up Broaching Machines
Innovation, Quality and Operating Effi ciency
Maschinenfabrik FRÖMAG GmbH & Co.KG
P.O. Box 1261 · D-58718 Fröndenberg · Am Klingelbach 2 · D-58730 Fröndenberg
Tel: +49 (0) 23 73 / 756 - 0 · Fax +49 (0) 23 73 / 756 - 33
www.froemag.com · e-mail: [email protected]
Messrs. FRÖMAG is your reliable partner for:
• Subcontracting
• Electromechanical Keyseating and Profi ling Machines
• Electromechanical Slotting Machines
• Electromechanical Broaching Machines
• Special Purpose Machines
Innovation, Quality and Operating Effi ciencyThere are more than 5.000 FRÖMAG machines worldwide much valued due to their precision and reliability.
They offer cost saving solutions for the jobs defi ned by our customers especially in the fi elds of:
drive systems (motors, gears and gear boxes, couplings)
pumps-, fi ttings-, actuators manufacturing systems
materials handling and wind energy
automotive and components
special purpose machines...
Messrs. FRÖMAG is certifi ed according to DIN EN ISO 9001
Please contact us,
we will fi nd a perfect solution for your requirements.
Beispiele für VerkettungAutomation examples
Feeding a FTR20-1500-APC by side built servo linear axes. Variable placement of 1-3 broaching locations. Supply via a timed conveyor, storage in bulk containers.
Complete manufacturing cell including the supply and discharge belt, stations for deburring and cleaning of the workpieces, suction, side stream cooling, semi-automatic tool change aid and 6-axis robot for fl exible parts feeding.
© 2
014
FRÖ
MA
G M
asch
inen
fabr
ik G
mbH
& C
o.KG
· su
bjec
t to
chan
ge ·
DTP
: PRO
JEKT
OR
ElectromechanicalTable Up Broaching Machines
Innovation, Quality and Operating Effi ciency
Maschinenfabrik FRÖMAG GmbH & Co.KG
P.O. Box 1261 · D-58718 Fröndenberg · Am Klingelbach 2 · D-58730 Fröndenberg
Tel: +49 (0) 23 73 / 756 - 0 · Fax +49 (0) 23 73 / 756 - 33
www.froemag.com · e-mail: [email protected]
Messrs. FRÖMAG is your reliable partner for:
• Subcontracting
• Electromechanical Keyseating and Profi ling Machines
• Electromechanical Slotting Machines
• Electromechanical Broaching Machines
• Special Purpose Machines
Innovation, Quality and Operating Effi ciencyThere are more than 5.000 FRÖMAG machines worldwide much valued due to their precision and reliability.
They offer cost saving solutions for the jobs defi ned by our customers especially in the fi elds of:
drive systems (motors, gears and gear boxes, couplings)
pumps-, fi ttings-, actuators manufacturing systems
materials handling and wind energy
automotive and components
special purpose machines...
Messrs. FRÖMAG is certifi ed according to DIN EN ISO 9001
Please contact us,
we will fi nd a perfect solution for your requirements.
Beispiele für VerkettungAutomation examples
Feeding a FTR20-1500-APC by side built servo linear axes. Variable placement of 1-3 broaching locations. Supply via a timed conveyor, storage in bulk containers.
Complete manufacturing cell including the supply and discharge belt, stations for deburring and cleaning of the workpieces, suction, side stream cooling, semi-automatic tool change aid and 6-axis robot for fl exible parts feeding.