SU-matic Instruction Manual - Velocity Instruction... · VELOCITY/SU-MATIC INSTRUCTION MANUAL ......

A Complete Lineup of In-Stock Lathe Tooling for Okuma Two Year Warranty

INSTRUCTION MANUAL

May 2018OKUMAOKUMAONLY FOR

VELOCITY/SU-MATIC INSTRUCTION MANUAL

www.velocityproducts.com 256-258-5549 [email protected]

V E L O C I T Y P R O D U C T S . C O M

VELOCITY / SU-matic Tooling Velocity Tooling is designed, engineered, and manufactured

in Switzerland and Italy by SU-matic - a worldwide leader in tooling technology.

SU-matic is the only lathe tooling manufacturer that focuses almost exclusively on Okuma tooling.

VELOCITY / SU-matic tooling is designed to give years of service under the most demanding applications. The build quality of our tool holders allows us to back them with an unconditional Two Year Factory Warranty. If you have any questions concerning VELOCITY / SU-matic tools, please call 256-258-5549.

VELOCITY / SU-matic General Information VELOCITY / SU-matic tools are delivered ready to use. All

driven tools are run-in at the factory and internal coolant tools

VELOCITY / SU-matic driven tools are CMM inspected and

All VELOCITY / SU-matic axial driven tools have the center height of the output etched on the tool to allow for quick set-up.

VELOCITY / SU-matic General Procedures Check the tool to make sure it was not damaged in shipping. Clean the turret and the tool mounting surfaces. Lightly grease the turret and the tool mounting surfaces.

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VELOCITY / SU-matic LB2000M, LB3000M, LB4000M, LU3000M, LU4000M, MULTUS U3000, MULTUS U4000, LT3000 Driven Tool Installation

Please consult the Okuma Operation & Maintenance Manual prior to mounting tools.

LB-Series M-turret, LU-Series M-turret, MULTUS U-Series, and LT3000 driven tools use a front reference plate that is precision ground at the factory to align the tool output to the Z-axis. A spring loaded

bolts are tightened.

Spring Loaded Back Mounting Plate Front Reference Plate

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VELOCITY / SU-matic LB2000M, LB3000M, LB4000M, LU3000M, LU4000M, MULTUS U3000, MULTUS U4000, LT3000 Driven Tool Installation

1) Loosen the bolt on the back mounting plate on the tool.

2) Place the tool in the turret station two positions above the machining station and install tool mounting bolts - do not tighten mounting bolts yet.

plate against the front of the turret face.

4) Firmly tighten the back mounting plate at the rear of the tool against the back face of the turret.

5) Lightly tighten the , then lightly tighten the front mounting bolts.

6) Firmly tighten the the front mounting bolts.

7) Check tool alignment by indicating either the alignment surface on the side of the tool, or indicating a test bar inserted into the tool collet.

8) For further information, please consult the Okuma Operation and Maintenance Manual.

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Alignment

Bearing Pocket

Alignment

Bearing Pocket

Never Move This Screw!

Never Move This

Screw!

ScrewScrew

Screw Screw

Tools are pre-aligned at the factory. If any adjustments are required,

Loosen screws , then adjust screws .




VELOCITY / SU-matic LT2000 Installation


LT2000 driven tools are pre-set at the factory to align the tool output with the Z-Axis.

1) Place the tool in the turret station three positions above the machining station.

2) Tighten tool mounting bolts in a diagonal sequence starting with bolt closest to the alignment bearing.

3) Check tool alignment by indicating either the alignment surface on the side of the tool, or indicating a test bar inserted into the tool collet.

4) If minor adjustments are required, fasten the Velocity LT2000 VAF Alignment Fixture to the front or back of the tool as shown on the following page.




VELOCITY / SU-matic LT2000 Tool Installation

LT2000 VAF Alignment Fixture

5) Loosen the tool mounting bolts, then align tool to the Z-Axis using the screws shown in red above.

6) If there is not enough play to allow alignment, loosen screw on the previous page, then loosen screw , then align tool using the screws shown in red above.

7) Firmly tighten mounting bolts.

as needed.

Fasten LT2000 VAF Alignment fixture to tool using these two screws.

Make any necessary tool alignment adjustments using these two screws.

VAF LT2000Alignment Fixture


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VELOCITY / SU-matic LT2000 Tool Installation

LT2000 VAF Alignment Fixture

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1,450 PSI high pressure axial internal

coolant tool with switch on back

of tool allowing for dry running

operation.

VELOCITY / SU-matic Coolant Tool Instructions All VELOCITY / SU-matic internal coolant tools require 30

absolute*. Cross/Radial coolant through tools cannot be run dry!

Operating cross/radial coolant through tools without coolant will quickly damage tool seals and bearings*.

1,450 psi Face/Axial coolant through tools are equipped with a switch on the back of the tool that allows the tool to be run dry. This switch completely disengages the internal coolant seals from the tool spindle allowing the tool to be run dry without damaging the tool.

*

1,450 PSI high pressure axial internal

coolant tool with switch on front

between internal coolant and

external coolant.

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VELOCITY / SU-matic Boring Bar Holders VELOCITY / SU-matic boring bar holders are shipped with

coolant through plates installed. Extra nozzle plugs are included with the tool. If the tool is to be run with internal coolant only, replace the nozzles with the nozzle plugs. If the holder is to be run with external coolant only, remove the coolant plate and plug hole with the screw located in hole (labeled "Parking Screw"). The same procedure is used with both single and double boring bar holders. Certain VELOCITY / SU-matic boring bar holders are equipped with

external nozzles.

VELOCITY / SU-matic Cutting Tool Installation A spindle locking wrench must always be used in conjunction

with the collet nut wrench to ensure that the driven tool spindle is locked when installing cutting tools. Failure to use the spindle wrench could result in damage to the driven tool bearings and drive tang, and also to the turret.




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VELOCITY / SU-matic Adjustable Tool Special Instructions


When an adjustable tool is used for milling, the maximum cutter diameter is 1/2 the maximum drill diameter for the tool.




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VELOCITY / SU-matic Capto Tools VELOCITY / SU-matic Capto live tools use a SU-matic

designed, sealed draw tube mechanism. All VELOCITY / SU-matic Capto tools are internal coolant

and

When installing a Capto cutting unit:1)2) Push down hard on the torque wrench to make sure the hex drive is fully engaged in the hex socket. Do not use a ball tipped hex drive as this may damage the Capto mechanism.3) If the seal does not snap back when the torque wrench is removed, wiggle the Capto cutting unit and the seal will snap back into a closed position. The spring loaded seal must snap back into a closed position before the tool is run.

Spring loaded draw tube

sealing mechanism.Hex socket.

Use torque

wrench to

install

Capto

cutting unit.

Torque specification

is shown on tool.

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VELOCITY/SU-MATIC CAPTO® TOOLING


VELOCITY / SU-matic Capto Tools VELOCITY / SU-matic Capto tools use a Sandvik Capto

clamping unit installed in the "Right" orientation as standard. If the "Left" orientation is required, the tool holder can be ordered in advance with "Left" orientation, or the clamping unit can be easily rotated by using a Sandvik CC-ET-01extracting tool (C4) and a C4-WDT-02 withdrawal tool. Please contact Velocity for assistance if clamping unit rotation is required.

Right Orientation Left Orientation

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VELOCITY / SU-matic Capto Tools The example below shows a main/sub spindle Capto OD

holder. The orientation of the Capto clamping units can be adjusted so that the Capto cutting units are optimized for chip removal, insert maintenance, or uniformity of cutting units as shown on the next page. The "Right" orientation is standard.

Right Orientation

Left Orientation

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VELOCITY / SU-matic Capto Tools The examples below show the options available on an Okuma

LT2000 twin turret, main/sub spindle lathe for the orientation of the Capto clamping units on the tool holders, and also the choices available for the Capto cutting units.

RIGHT

LEFT RIGHT

LEFT

LEFT

RIGHT LEFT

RIGHT

LEFT

LEFT LEFT

LEFT

This example shows the Capto clamping units oriented on the tool holders for chip optimization. The Capto cutting units were chosen to ensure that the chips all drop in the same direction.

This example shows the Capto clamping units oriented on the tool holders optimized for insert monitoring. The Capto cutting units were chosen so that the inserts are all facing the front of the machine.

This example shows the Capto clamping units oriented on the tool holders so that only one type of Capto cutting unit is required.

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Extracting Tool

Withdrawal Tool

VELOCITY / SU-matic Capto Tools If the Capto clamping unit needs to be rotated, the proper

extracting tool and withdrawal tool must be used.

Capto Size Withdrawal Tool Extracting Tool

C3 C3-WDT-01MCC-ET-01

C4 C4-WDT-02

C5 C5-WDT-02

CC-ET-02C6 C6-WDT-02

C8 C8-WDT-02

Capto Clamping Unit Rotation Instructions Clean the CC sleeve and the cavity in the CC clamping unit. Slightly grease the external diameter of the CC sleeve. Carefully replace the sleeve (indexed 180° from the previous

position) into the cavity. Gently tap down on the CC sleeve and positioning pins until the CC sleeve reaches the face of the CC clamping unit housing.

Lock the CC sleeve with (4) Torx screws.

INSTRUCTION MANUAL

A Complete Lineup of In-Stock Lathe Tooling for Okuma Two Year Warranty*Velocity Products 350 Electronics Blvd, Huntsville, AL 35824 256-258-5549

www.velocityproducts.com [email protected]*Warranty voided if internal coolant tools are used without coolant and coolant filtration.

Exceeding specified maximum cutting tool sizes voids warranty.© Velocity Products Specifications subject to change without notice SU-matic Instructions 5.2018

OKUMAOKUMAONLY FOR

SU-matic Instruction Manual - Velocity Instruction... · VELOCITY/SU-MATIC INSTRUCTION MANUAL ......

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