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    1

    Flexible Pavement

    Structural Evaluation

    Overlay Design

    M.N.Nagabhushana

    Principal Scientist

    CRRI, New Delhi-110 025

    5thSeptember, 2012

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    DESIGN OF OVERLAY

    D

    Benkelman Beam Deflection Method

    IRC:81-1997

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    x

    Direction of traffic

    Pavement Shoulder

    x

    Direction of traffic

    Pavement Shoulder

    Rebound Deflection Study by

    Benkelman Beam

    0.9 m for a two lane

    1.5 m for a divided0.6 m for a single lane

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    Criteria for Classification of Pavement

    Sections based on Pavement Condition

    Survey

    Classification Pavement Condition

    Good No Cracking, rutting 20 mm

    Sections with cracking exceeding 20per cent shall be treated as failed

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    DEFLECTION BY BENKELMAN

    BEAM

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    BBD Study

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    BBD Study

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    Determination of Pavement Crust

    NH-11

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    Benkelman Beam

    Length of the probe arm from pivot to 244cm

    probe pointLength of measurement arm from pivot 122cm to dial

    Distance from pivot to front legs 25cm

    Distance from pivot to rear legs 166cm

    Lateral spacing of front support legs 33cm

    Equipment

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    Equipment

    A 5 tonne truck is recommended on the reaction. The vehicle shall have

    8170 kg rear axle load equally distributed over the two wheels,

    equipped with dual tyres.

    Tyre pressure measuring gaugeThermometer (0-100oC)

    A mandrel for making 4.5cm deep hole

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    Procedure

    (1) The point on the pavement to be tested is selected

    and marked. For highways, the points should be located 60cm from the

    pavement edge if the lane

    width is less than 3.5m and 90cm from the pavement edge for wider lanes.

    (2) The dual wheels of the truck are centred above the

    selected point

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    (3) The probe of the Benkelman beam is inserted between

    the duals and placed on the selected point

    (4) The locking pin is removed from the beam and the spindle is in

    contact with stem of the dial gauge. The beam pivot arms are checkedfor free movement.

    (5) The dial gauge is set at approximately 100mm. The initial reading isrecorded when the rate of deformation of the pavement is equal or less

    than 0.025mm per minute

    Procedure

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    (6) The truck is slowly driven a distance of 2.70m

    and stopped

    (7) An intermediate reading is recorded when the rate of

    recovery of the pavement is equal to or less then0.025mm per minute

    (8) The truck is driven forward a further 9m

    Procedure

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    Procedure

    (9) The final reading is recorded when the rate of recovery of

    pavement is equal to or less than 0.025mm per minute

    (10) Pavement temperature is recorded at least once every hourinserting thermometer in the standard hole and filling up the holewith glycerol

    (11) The tyre pressure is checked at two to three hour interval during

    the day and adjusted to the standard, if necessary

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    (1) Subtract final dial reading from initial dial reading,

    Subtract the intermediate reading from the initial reading

    (2) If the differential reading obtained compared within0.025mm the actual pavement deflection is twice the final differentialreading

    (3) If the differential reading obtained do not compare to

    0.025mm, twice the final differential dial reading represents apparent

    pavement deflection

    CALCULATIONS

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    (4) Apparent deflection are corrected by means of the following formula:

    XT= XA+ 2.91 Y , where

    XT = True pavement deflection

    XA = Apparent pavement deflection

    Y = Vertical movement of the front legs i.e. twice the difference

    between the final and immediate dial

    reading

    CALCULATIONS

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    CHARACTERISTIC DEFLECTION

    (1) Mean deflection

    (2) Standard deviation

    (3) Characteristic deflection=Dc

    D = Individual deflection

    Da= Mean deflection

    N = Number of deflection measurements

    = Standard deviation

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    Traffic : A = P (1 + r)n+10

    A = Number of commercial vehicles per day for design

    P = Number of commercial vehicles per day at lastcount

    r = Annual rate of increase of commercial vehicles

    (7.5%)

    n = Number of years between the last count and the

    year of completion of overlay construction

    CHARACTERISTIC DEFLECTION

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    Collection of Soil Sample for Field Moisture

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    Sandy/Gravelly Soil for Low Rainfall Area

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    Overlay Thickness Design Chart

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    Design Example

    The following deflection readings were observed

    over a 1 km section of a National Highway

    Chainage Deflection Chainage Deflection(mm) (mm)

    100.000 1.50 100.550 1.60

    100.050 1.24 100.600 1.75

    100.100 1.20 100.650 1.80100.150 1.10 100.700 1.98

    100.200 1.76 100.750 1.45100.250 1.80 100.800 1.72

    100.300 1.90 100.850 1.79

    100.350 1.78 100.900 2.01

    100.400 1.92 100.950 1.98100.450 1.75 101.000 1.80100.500 1.50

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    Data

    Sl.

    No. Di Df Di~Df

    Legcorrectio

    n

    Deflecti

    on dc Temp

    Corrected for

    Temp.

    Correct

    ed forMoistur

    e Mean

    Std.

    Devi.

    Mean+2*Std.

    Devi

    Final

    Deflection

    1

    5.5

    6.5

    1.0

    0.020

    0.13

    0.13

    22

    0.26

    0.27

    0.52

    0.186

    0.89

    0.89

    2

    17.0

    19.0

    2.0

    0.040

    0.38

    0.38

    0.51

    0.53

    3 10.5 12.0 1.5 0.030 0.24 0.24 0.37 0.38

    4

    13.5

    15.5

    2.0

    0.040

    0.31

    0.31

    0.44

    0.45

    5 12.0 18.0 6.0 0.120 0.36 0.71 0.84 0.87

    6 10.5 13.5 3.0 0.060 0.27 0.44 0.57 0.59

    7

    18.0

    21.5

    3.5

    0.070

    0.43

    0.63

    0.76

    0.79

    8 9.0 11.5 2.5 0.050 0.23 0.23 0.36 0.37

    9 10.5 13.0 2.5 0.050 0.26 0.26 0.39 0.40

    10

    10.0

    13.5

    3.5

    0.070

    0.27

    0.47

    0.60

    0.62

    11 11.0 13.5 2.5 0.050 0.27 0.27 0.40 0.41

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    The Subgrade Soil is clay of low plasticity of

    PI < 15 with a moisture content of 11 percent.

    The pavement temperature was observedto be 40 C. The area has annual rainfall less

    than 1300 mm. The existing traffic is 5600 cv

    per day. Design life is required for 10 years

    Traffic growth rate is 8 percent and VDF is 4.5

    Example

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    N = 365 x [(1+0.08)101] x 5600 x 0.75 x4.5

    -----------------------------0.08

    = 99.2 msa say 100 msa

    Calculation of CSA in millions

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    DA= 1.68 mm = 0 .25

    Dc = DA+ 2 = 2.18 mm

    Correction factor for temp = 0.01mm/ C rise-ve for higher than 35 C

    +ve for lower than 35 C

    Deflection corrected for temperature:

    = 2.18

    5 0.01 = 2.13 mm

    Calculations

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    Referring the chart for clayey soil with PI

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