Strategies to Reduce Compressed Air Costs on the ... - … Compressed air leaks -- 60 leaks at 280...

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Strategies to Reduce Compressed Air Costs on the Demand Side Nipsco Symposium Merrillville, Indiana October 8, 2014

Transcript of Strategies to Reduce Compressed Air Costs on the ... - … Compressed air leaks -- 60 leaks at 280...

Page 1: Strategies to Reduce Compressed Air Costs on the ... - … Compressed air leaks -- 60 leaks at 280 cfm Estimated cost to repair $6,000 Recoverable energy savings $28,000/year Compressed

Strategies to Reduce Compressed Air

Costs on the Demand Side

Nipsco Symposium

Merrillville, Indiana

October 8, 2014

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The Best Opportunities to Improve Efficiency

and Reduce Costs of Your Compressed

Air System on the Demand Side

Compressed Air System Efficiency

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Compressed Air is NOT Free

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Compressed Air vs. Electric

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Energy Cost Calculation

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Artificial Demand

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Operating Cost Reductions

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The Basic Rules

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Bottling Plant Before Compressor

Room Piping and Design

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Bottling Plant After New Design and

Materials

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After with 4” Aluminum Alloy

Reusable Piping

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Bottling Plant Economics

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Types of Venturi Vacuum Generators

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Venturi Vacuum Generators

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Venturi Vacuum Generators

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Venturi Vacuum Generators

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Venturi Vacuum Generators

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Multi-stage Co-axial are more efficient than Single-stage

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Air Cylinder / Dual Pressure

Regulators

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Air Cylinders

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Blow-off Air

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Low Pressure Blower Generated

Blow-off Air

Use Low Pressure Air Whenever Possible!

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Blow-off Air

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Shut off blow-off air when not needed

Blow-off Air

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Blow-off Air

Replace blow-off air with Mechanical

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Blow-off Air

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Control Cabinet Cooling

Do you actually

need cabinet

cooling?

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Heat Pipe Cabinet Cooling

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Vortex Tube Refrigeration

Cabinet Cooler

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Thermostatic Automatic Shut-Off

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Thermoelectric Refrigeration Cabinet Coolers –

Peltier Cooling

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Cabinet Cooling

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Optimizing Air Operated Double

Diaphragm Pumps

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AODD Comparison

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Air Operated Double Diaphragm

Pumps

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Air Vibrators

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Air Motors

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Air & Electric Driven Motor Hoists

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5,000 Lb. Class Hoist

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Air Motor - Driven Mixers

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Compressed Air Leaks

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Compressed air leaks -- 60 leaks at 280 cfm

Estimated cost to repair $6,000

Recoverable energy savings $28,000/year

Compressed Air Leak Examples

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Compressed Air Leak Example

Page 42: Strategies to Reduce Compressed Air Costs on the ... - … Compressed air leaks -- 60 leaks at 280 cfm Estimated cost to repair $6,000 Recoverable energy savings $28,000/year Compressed

THANK YOU for this Opportunity to Present

Hank van Ormer

Air Power USA, Inc.

740.862.4112

[email protected]


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