STRATEGIC MINE PLANNING INTEGRATING COMPUTER SOFTWARE, SIMULATION, AND SOCIAL RESPONSIBILITY

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    Sukumar Bandopadhyay, PhD, PE.Professor of Mining Engineering, University of Alaska

    Fairbanks, AK, USA

    Raja V. Ramani, Ph.D., P.E.

    Professor of Mining Engineering Emeritus, Pennsylvania State University,USA

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    • Underground copper + zinc mine• Sulphur + Oxides in stockworks

    • Expected production: 3,000 tpd

    • Metallurgy for copper: flotation

    (sulphur) and leaching (oxide)(zinc will be considered a byproduct

    for this exercise)

    • Expected run-of-mine grade:

    11+/- 2% (sulphur)

    6+/- 1.5% (oxide)

    • Stopes:

    - sulphur A (grade: 20 +/- 4%)B (6 +/- 2.7%)

    - oxides C (grade 8+/- 2.1%)

    D (5+/-3%)

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    Stope A

    Stope B

    Stope C

    Stope D

    Oxide Zone

    Concentrator Plant

    Sulphur Zone

    SULPHUR

    BINOXIDE

    BIN

    Passenger

    loading level

    (shift change)

    Leaching Pad

    Mine Layout

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    Stope A

    Stope B

    Stope C

    Stope D

    Oxide Zone

    Concentrator Plant

    5 +/-3 min.

    3 +/-1 min.

    4 +/-1.5 min.

    2 +/-.6 min.

    2 min.

    7 +/-4 min.

    STK-SSTK-O

    y

    Sulphur Zone

    SULPHUR

    BINOXIDE

    BIN

    Passenger

    loading level

    (shift change)

    Leaching Pad

    QBIN-SQBIN-O

    15 +/5 min.

    A C?

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    • Run-of-Mine Grade for Sulphur & Oxides

    • Number of Trucks and Scoops

    • Negotiating Time between ore and personnel transport

    • Average R-O-M production

    A C?

    • Availability of Ore Bins

    • Availability of Stockpiles

    • Availability of Locomotive – number of mine cars

    • Consider changes in current infrastructure, i.e. number of cars, equipment units,

    skips and bin capacities for a production increase from 3,000 to 5,000 tpd

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    E

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    Tonnage Output of Cu during a 30-day simulation

    0

    200400

    600

    800

    1000

    1200

            1 3 5 7 9        1        1

            1        3

            1        5

            1        7

            1        9

            2        1

            2        3

            2        5

            2        7

            2        9

    Days

         T    o    n    s

    Suplhides Oxides

    Variation of Cu grade during a 30-day simulation

    0

    2

    4

    6

    8

            1 3 5 7 9        1        1

            1        3

            1        5

            1        7

            1        9

            2        1

            2        3

            2        5

            2        7

            2        9

    Days

         %

    Sulphides Oxides

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    ••   : :  

    ••   : :

    ••  

    10/12/201110/12/2011

       

    ••   : :

    ••   C .C .

    .. D E A D E A

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    D E A D E A(A (A 2011) 2011)

    Q1: What is the best way to design the mine?There might be 16 different scenarios:Cut-off grade (Oz/ton): 0.15, 0.18, 0.20, 0.22;

    Stope width (ft): 15, 20, 25, 30.

    Lantern 3 Pit: 2010~2011NorthLantern

    Pit

    DeclineQ2: How many reserves we can generate?2010MY Model total resource:

    800,000 ounces; average grade @ 0.25;

    Q3: What are the options for ventilation?How much air we need, what is the best wayto establish the vent system so we can start production in Q4?

    ( )

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    ( , )

    22

    3 43 4

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    1600 ft; Φ14~16ft 

    NPV with 0.2 cutoff designs:

      ,

    Estimated cost: $3~5M

    -$6.5M

    @ $950 gold price, 10% discount rate

    Mining from Bottom Up

    Mine Ventilation Design Option 2: Dual DeclineMine Ventilation Design Option 2: Dual Decline(Adapted from Wang, 2011)(Adapted from Wang, 2011)

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    ~10,000 ft, 16’X16’, $11M,

    $45KNPV with 0.2 cutoff designs:

    @ $950 gold price, 10% discount rate

    Mining from Multiple Levels

    Mine Ventilation Design Option 3: Vent Decline + ShortMine Ventilation Design Option 3: Vent Decline + ShortVentVent RaisesRaises (Adapted(Adapted from Wfrom Wangang 2011)2011)

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    Vent Decline: 1400 ft, $1.5M

    Main Fan  

    Φ 12~14ft;~$500,00

    NPV with 0.2 cutoff designs: $3.1M

    @ $950 gold price, 10% discount rate

    Mining from Multiple Levels

    Exhausting or Forcing?Exhausting or Forcing?

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    If the depositgrows significantly

    Main Fan

    D C

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    D C

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    SUMMER SUNSET IN FAIRBANKS

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