Stratasys - The 3D Printing Solutions Company Printing - Tim...2 stratasys / the 3d printing...
Transcript of Stratasys - The 3D Printing Solutions Company Printing - Tim...2 stratasys / the 3d printing...
Tim Smith, Stratasys GmbH
Stratasys -
The 3D Printing
Solutions Company
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HEADQUARTERS
EDEN PRAIRIE, MN
AND REHOVOT, ISRAEL
OVER 1,200 GRANTED
OR PENDING ADDITIVE
MANUFACTURING
PATENTS GLOBALLY
Over 150,000 SYSTEMS
SOLD
OVER 30 TECHNOLOGY
AND LEADERSHIP
AWARDS
PUBLICLY TRADED ON
NASDAQ (SSYS)
$696 MILLION
REVENUE (2015)
For more than 25 years, Stratasys has been
at the forefront of 3D printing and additive
manufacturing innovation.
STRATASYS OVERVIEW
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WE SHAPE WHAT´S NEXT
Stratasys is shaping the world. Every day. Our solutions are
changing the way products are imagined, designed,
manufactured, marketed and sold.
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WHY 3D PRINTING?
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3D PRINTING CHANGES THE GAME
1. Design Freedom
2. Increased Part Functionality
3. Product Personalization
4. Improved Environmental Sustainability
5. New Business Models
6. Changes in Economies of Production
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Design and Geometric Freedom
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Increased Part Functionality
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Product Personalization & Customization
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Improved Environmental Sustainability
Lower material consumption for production
Lower weight (13% weight savings) contributes to lower fuel consumption and lower
CO2 emissions
Avoid tooling ($120,000 costs)
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New Business Models and Supply Chains
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New Business Models and Supply Chains
Supplier Network
Centralized Manufacturing Site
Distribution Network
Customers
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Centralized Manufacturing
Local Manufacturing Site
Customers
S T R ATA S Y S D I R E C T M A U FA C T U R I N G
Conventional manufacturing
3D printing
Number of product variants - complexity
Pro
du
ctio
n c
ost
Changes in the Economics of Production
Economies of Scale Economies of Scope
Conventional manufacturing
3D printing
Units manufactured (volume)
Co
st p
er
un
it m
anu
fact
ure
d
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OUR MARKETS – YOUR USE CASE VALUE
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SHAPING MANUFACTURING & SUPPLY CHAIN IN AEROSPACE
Use case Value References
• Wind tunnel testing
• Carbon fiber layups
• Surrogate parts
• Tooling for composite
aero-structures
• Production parts including
interior cabin parts
• Lighter weight parts
• Advanced functionality
• Improved fly-to-buy ratio
• Increased supply chain efficiency with
reduced inventory requirements
• Reduced lead times and production costs
• Part consolidation
• Rapid, on-site production (assembly tools)
• Nasa
• Airbus
• Boeing
• Aerialtronics
• Evector
• ULA
• Aurora Flight
Sciences
• Piper Aircraft
• Swift Engineering
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AIRBUS STANDARDIZES ON STRATASYS ADDITIVE MANUFACTURING SOLUTIONS
FOR A350 XWB AIRCRAFT SUPPLY CHAIN
Increased supply chain flexibility
Provided valuable weight reduction compared to traditional
components
Improves buy-to-fly ratio as significantly less material wasted than
with conventional manufacturing methods
ULTEM™ 9085 thermoplastic is FST compliant for aircraft interior
applications
Airbus implemented 1,000+ flight-approved FDM components to meet delivery of the A350 XWB program, now standardized for production.
ULTEM™ is a registered trademark of SABIC
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SHAPING INNOVATION IN AUTOMOTIVE
Use case Value References
• Concept modeling, functional
prototyping, design validation
• Soluble core support for carbon fiber
parts such as manifolds and turbo inlet
pipes
• Manufacturing aids
• Production parts
• Mass customization of design
elements
• Speed, responsiveness & efficiency
• Tooling – wide production spectrum
• Engines – widest array
• Electrical systems – complete part
production
• Ergonomic customized light weight
production aids
• BMW
• Volvo Trucks
• Strakka Racing
• Opel
• Honda Access
• Alseca
• Daihatsu
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VOLVO TRUCKS CUTS MANUFACTURING TOOL PRODUCTION TIME BY 94%
Producing clamps, jigs and supports in just 2 days (compared to 36
days)
3D printed ABS tools costing as little as 1€/cm3, compared to up to
100€/cm3 if making the same item from metal
“The capability to produce a virtually unlimited range of functional
tools in such a short timeframe is unprecedented, enables us to be
more experimental and inventive to improve production workflow.”
-- Pierre Jenny, Manufacturing Director at Volvo Trucks
Increased plant production efficiency to ensure delivery times are met
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SHAPING INNOVATION IN HIGH TECH & CONSUMER GOODS
Use case Value References
• Concept modeling
• Functional prototyping
• Injection molding
• Blow molding
• EOA tooling
• Jigs & fixtures
• Production parts
• Reduced time-to-market
• Cost efficiencies
• Optimize design by removing
manufacturing constraints
• SAP
• Wincor Nixdorf
• Xerox
• adidas
• Salomon
• Black and Decker
• Grohe
• Nike
• Bianchi Bikes
• Seuffer
• Whales
• Berker
• OtterBox
• Safilo
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OTTERBOX DESIGN AND PRODUCT DEVELOPMENT
3D printing starts within 24 hours of receiving data
» Verification prints to identify exact location of cameras, ports, sensors,
buttons and other critical features
» Allows the designer to order parts in various materials or design
variations
» Technicians can prioritize and create exactly what the designers want
» Fast print times allow for more prototype iterations and fewer changes
while in production
» Time to market has been reduced x 4 (from 26 weeks to 8 week)
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SHAPING NEXT GENERATION CAREERS IN EDUCATION
Use case Value References
• Curriculum for the class room
• Concept modeling
• Functional Prototyping for higher
education
• Preparing leaders and workforce of
tomorrow
• Ensuring learning is stimulating and fun
• Accelerating projects for researchers
• Unprecedented student/teacher
collaboration and innovation
• City University of Hong Kong
• University of Science Jena
• State University NYC
• Budapest University
• Wentworth Institute of Technology
• Temasek Polytechnic
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Shaping Careers
“Student grades have
increased 350% since we
used 3D printed models in
my course because there’s
just something special
about learning with your
hands.”
Prof. Paul G. McMenanmin, Director of Centre for Human Anatomy Education, Monash University
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SHAPING PATIENT OUTCOMES IN HEALTHCARE
Use case Value References
• Pre-surgical models
• Personalized prosthetics
• Orthotics
• Bionics prototyping for
surgical instruments
• Training with vascular and
other type of models
Patient outcomes
• Increased success/time
savings in operating rooms
• Improved individual
procedure outcomes
• Heightened practitioner
clinical preparedness
Medical Devices
• Better preclinical device
testing and evaluation
• Cost-effective, rapid
development and high
performance
• Shorter cycle times
• Magic Arms
• Replica 3DM UK
• Nicklaus Children’s Hospital
Miami
• CHU Bordeaux
• RTM Hospital UK
• Jacobs Institute, US
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MODELING HUMAN TISSUE
To enhance neurosurgery training, CBMTI 3D printed anatomical
models with lifelike textures
Soft and rigid tissues and embedded pathologies are 3D printed in
one build, without slow secondary processes
Increased production capacity by 40%
Developed jigs and guides for surgical planning
Center for Biomedical and Technology Integration (CBMTI)
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SHAPING NEXT GENERATION DENTISTRY
Use case Value References
• Digital orthodontics for
crowns, bridges, stone
models
• Digitized workflows
• Accuracy, Precision, Reliability
• More efficient, cost-effective digital methods productivity
• Enhancing visualization, training and patient communication
• Improved precision and aesthetics Increased patient
satisfaction
• ClearCorrect
• NimroDENTAL
• ProTec Laboratories
• Leone S.p.A
• ASO International
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DENTAL
» With digital dentistry, 3D printing takes advantage
of oral scanning and CAD/CAM design
» Rapidly produces stone models for crowns,
bridges and a range of orthodontic appliances
» Eliminates the bottleneck of manual modeling
Dental Design and Surgical Guides
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What’s Next?THE FUTURE OF MANUFACTURING
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Infinite-Build 3D Demonstrator Robotic Composite 3D Demonstrator• Advanced extrusion
• Reliability
• Repeatability
• Speed
• Hybrid capabilities
• Process control
Stratasys Technology Demonstrators
Core Elements
Introducing a manufacturing platform with Two Technology Demonstrators that
break down typical barriers associated with part performance and production
efficiency in aerospace and automotive manufacturing
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Infinite-Build 3D Demonstrator
Scale and endurance for
large tools and production parts
• Bigger Parts – Horizontal Build
• Better Parts – Better extrusion and In Situ
process control to increase reliability
• Tool changer
• Faster Throughput – 10x Faster Deposition
plus high acceleration motion system
• Unattended Production – Tool change to
increase reliability, introduce multiple
materials, and automate material
replenishment
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Breaking the print-by-layer mentality enabling composite structures with
strength in any direction
Robotic Composite 3D Demonstrator
• Strong parts – Using 8-axes of motion to control
alignment of directional composites
• Enhanced throughput – 10x fast deposition,
elimination of layer transition, elimination of support
printing, and elimination of support removal
• Simplified workflow – Hybrid add/subtract/inspect in
one cell
• Factory-integration – powered by Siemens
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Stratasys Continuous Build Demonstrator
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THANK YOU