STRAILastic a Inox Installation Instructions 02

8/9/2019 STRAILastic a Inox Installation Instructions 02

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STRAILlevel crossing systems/ STRAILastictrack damping systems

KRAIBURG STRAILGmbH & Co. KG D-84529 Tittmoning Goellstrasse 8

Phone + 49(0)8683/701-0 Fax -126 [email protected] www.strail.com www.strailastic.com

STRAILastic_A INOXInstallation instructionsSubject to technical modifications / September 2012 / HUD

www.strail.com / www.strailastic.com


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Installation instructionsSTRAILastic_A inox page 2/4 September 2012 / Subject to technical modifications

STRAILastictrack damping systems/D-84529 Tittmoning Phone +49(0)8683/701-0 [email protected] www.strailastic.com

CONTENT

1. Track availability

2. Installation

3. Installation performance

4. Rail grinding, re-performing, etc.

5. Removal, selective removal

6. Quality & Environment

> INSTALLATION INSTRUCTIONS

These instructions describe the installation of our STRAILastic_A INOXabsorber with steel insert and steel

clamp.

PLEASE NOTE

All work surfaces need to be cleaned prior to installation. Furthermore, all guidelines and manufacturers

instructions need to be observed unconditionally. In case of non-compliance with the installation

instructions, all guarantee and warranty claims expire on the part of the manufacturer.

Please read all documents accompanying the supplied materials prior to use. All legal requirements as well

as guidelines regarding health and environment protection are to be adhered to.

# 1 /TRACK AVAILABILITY

This system can be installed during on-going train traffic, when train breaks longer than 5 minutes are

available. We absolutely recommend creating an appropriate and detailed work schedule (depending on

the train schedule) in order to coordinate the work progress

# 2 /INSTALLATION

Bring the STRAILastic_Aabsorber to the installation position

(use transport platform) and place it onto the sleeper bay.

Use brushes, pressurised water and pressurised air to clean and

dry the rail web from cinder, loose rust and dirt.

If necessary, wet the surface of the rail web with STRAILastic_A

coating (e.g. using a spray container, a portable pressure

sprayer or a brush).


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Place the STRAILastic_AINOXabsorber onto the rail

(install as much as possible in the middle of the

sleeper bay), so that the rail web and the rail base

are in full contact with the absorber and the edge of

the rail base.

If necessary, the rubber product/the damping

element can be tailored on all sides to a depth of 20

mm using a suitable tool.

This could be possible at welding beads, at the rail

fastening with differences in sleeping spaces, electric

connections, and et.al.

According to the chosen number of fixing clamps,

pass through one, two or three clamps per absorberunder the rail and insert them on the outside and /

or in the middle of the designated recesses.

If necessary, remove hampering gravel from under

the rail base.

Fix the milling label between the order number

and the product description e.g. by using a badge,galvanised nails, wood screws, or the like.

The clamps are clipped on the rail base using the

STRAILastic_AINOXmounting lever, so that the

clamps click into their final position.

Insert the opposite STRAILastic_AINOXabsorber as

directly as possible into the opposing rail web and

insert the clamps firmly.

Final check:

The absorber is in final position if the fixing clamps are fully protruding on the side opposing the

absorber and the crank of the clamps lies against the channelling of the steel insert, thus in the recess of

the absorber.


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# 3 /INSTALLATION PERMORMANCE

A team of 12 workers (three or four installation tools) allows an installation performance (without check

intervals, dependent on the cycle time) of a minimum of 150 metres of track per hour.

# 4 /RAIL GRINDING, REPROFILING, TAMPING, ETC

Removing STRAILastic_AINOXabsorbers is usually not necessary for rail grinding, tamping, rail

measurements as well as track works with a ballast plough.

# 5 /SELECTIVE REMOVAL / REMOVAL

5.1 / Rail welding, rail breakage

STRAILastic_A INOX absorbers are resistant against temporary increasing temperatures.

This applies particularly to the scope of minor coat welding.

The absorbers need to be removed in cases of repairing rail breakage and multi-layer coat welding.

The STRAILastic_A INOXabsorbers are easy to remove in the event of rail breakage (see 5.2). In this case,

please observe the DB AG guidelines.

After the welding has been completed, the removed absorbers may be adapted to the new rail geometry.

Complete installation in accordance with the installation instructions.

5.2 / Removal

Tools for the removal of STRAILastic_A INOX

Preparation of the removal aid:

j Backside of the mounting lever

The clamp is pressed downwards with the back part of the

installation tool foot and clicks out automatically.

The STRAILastic_A INOXabsorbers can be removed with the foot

of the installation tool as well.

5.3 / Re-installation

For re-installation please follow the steps as described in point # 2 / Installation

# 6 / QUALITY & ENVIRONMENT

KRAIBURG / STRAIL is a certified company according to standard ISO 9001:2000

KRAIBURG / STRAIL use environmentally friendly materials.External supervision according to DIN ISO EN 18200

j

STRAILastic a Inox Installation Instructions 02

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