STRAIGHT KNURL CROSS KNURL - Centra- · PDF fileto DIN 82 crossed at 45° to workpiece axis...
Transcript of STRAIGHT KNURL CROSS KNURL - Centra- · PDF fileto DIN 82 crossed at 45° to workpiece axis...
CONTEN
TS
Working range Tool Knurling cutter
Wheel pitches Page
Ø 1.5-12 mm LA/FL Ø 8.9 0.3-1.0 8
Ø 3-50 mm A1/FL Ø 14.5 0.4-1.2 10
Ø 5-250 mm A2/FL Ø 21.5 0.4-2.0 12
Ø 20-3,000 mm M/FL Ø 42 1.0-4.0 15
Ø 3-25 mm STR-A Ø 14.5 0.4-1.2 18-19
Ø 5-55 mm STR-B Ø 21.5 0.4-2.0 18-19
CUT
KNU
RLIN
G
Ø 15-250 mm B2 application with one knurling wheel
Ø 25 0.5-1.5 20-21
FORM
KN
URL
ING
STRAIGHT KNURL
STRAIGHT KNURL RAA:
toDIN82
SPIRAL KNURL RBL AND RBR
toDIN82
Working range Tool Knurling cutter
Wheel pitches Page
Ø 1.5-12 mm LA/KF Ø 8.9 0.3-1.0 9
Ø 3-50 mm A1/KF Ø 14.5 0.4-1.2 11
Ø 5-250 mm A2/KF Ø 21.5 0.4-2.0 13
Ø 20-1,000 mm MI/KF Ø 32 1.0-3.0 16
Ø 30-3,000 mm MII/KF Ø 42 1.0-4.0 17
Ø 3-25 mm STR-A Ø 14.5 0.4-1.2 18-19
Ø 5-55 mm STR-B Ø 21.5 0.4-2.0 19-20
CUT
KNU
RLIN
G
B2 application withtwo knurling wheels
FORM
KN
URL
ING
CROSS KNURL
CROSS KNURL RKE
toDIN82
crossed at 45° to workpiece axis
DIAMOND KNURL RGE
toDIN82
crossed at 30° to workpiece axis
SETS 14
SPECIAL TOOLS 23
RANGEofknurlingwheels/consumableparts 25-29
Cutting speed / feed rate / material application 30
Cutting to flange / workpiece shoulder edges 31
SETS 14
SPECIAL TOOLS 23
RANGEofknurlingwheels/consumableparts 25-29
Cutting speed / feed rate / material application 30
Cutting to flange / workpiece shoulder edges 31
OTH
ER
OTH
ER
CONTEN
TS
Ø 15-250 mm Ø 25 0.5-1.5 20-21
107
88
20
105
83
20
CUT KN
URLIN
GCU
T KNU
RLING
LA / KFQUICK CUT KNURLING TOOLS
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°R knurling cutter1 x 15°L knurling cutter
RGE: 2 x 90° knurling cutters
LA / FLQUICK CUT KNURLING TOOLS
MODEL PROD. NO.
LA/FL 8x8L P215-0204
LA/FL 10x10L P215-0206
LA/FL 12x12L P215-0208
The tools have been specially designed for long-turning automatic machines. However, because they can be used as
left-handandright-handtools,theyarealsocompatiblewithCNClathesandsmalllathes.
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 1.5-12 mm
Shank 8x8 / 10x10 / 12x12 mm
Shank length 88 mm
Weight 0.07 to 0.14 kg
Knurling wheel Ø Ø 8.9 mm
Wheel pitches 0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0
MODEL PROD. NO.
LA/FL 8x8R P215-0205
LA/FL 10x10R P215-0207
LA/FL 12x12R P215-0209
MODEL PROD. NO.
LA/KF 8x8L P212-0204
LA/KF 10x10L P212-0206
LA/KF 12x12L P212-0208
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 1.5-12 mm
Shank 8x8 / 10x10 / 12x12 mm
Shank length 83 mm
Weight 0.07 to 0.14 kg
Knurling wheel Ø Ø 8.9 mm
Wheel pitches 0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0
MODEL PROD. NO.
LA/KF 8x8R P212-0205
LA/KF 10x10R P212-0207
LA/KF 12x12R P212-0209
This tool is intended for use on long-turning automatic machines, small lathes and, because it can be used as
left-handandright-handtool,itisalsosuitableforusewithCNClathes.
SPIRAL KNURL RBR: Right-hand tool 15° spiral 1 x 15°R knurling cutter
30° spiral 1 x 90° knurling cutter
SPIRAL KNURL RBL: Left-hand tool 15° spiral 1 x 15°L knurling cutter
30° spiral 1 x 90° knurling cutter
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter Left-hand tool 1 x 30°L knurling cutter
8 9
10/1
2/16
26
32
16
106
80
34
10/1
2/16
35
36
115
16
80
36
CUT KN
URLIN
G
A1 / FLQUICK CUT KNURLING TOOLS
MODEL PROD. NO.
A1/FL 10x16 P669-0203
A1/FL 12x16 P669-0204
A1/FL 16x16 P669-0205
A1toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 3-50 mm
Shank 10x16 / 12x16 / 16x16 mm
Shank length 80 mm
Weight 0.650 kg
Knurling wheel Ø Ø 14.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
A1 / KFQUICK CUT KNURLING TOOLS
A1toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.
MODEL PROD. NO.
A1/KF 10x16 P699-0200
A1/KF 12x16 P669-0201
A1/KF 16x16 P669-0202
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 3-50 mm
Shank 10x16 / 12x16 / 16x16 mm
Shank length 80 mm
Weight 0.650 kg
Knurling wheel Ø Ø 14.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°L knurling cutter1 x 15°R knurling cutter
• Maximum flexibility:
-TheA1/FLcanbeusedasaleft-handorright-handtoolonthemainandsubspindleofCNCandconventional lathes.
- A1 shanks 10x16, 12x16 and 16x16 can be used for A1/FLandA1/KFtoolbodies.
- Compatible adapters are available for long-turning lathes (see page 13 – Set)
• Maximum stability:
- The tool bodies used in the A1 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
• Reducedneedforstockthankstoextremeversatility
• Simpleandprecisefineadjustmentofthetoolbodywithouttheneed for dismantling
• Compactsize
• Maximum flexibility:
-TheA1/KFtoolcanbeusedasaleft-handorright-handtoolonthemainandsubspindleofCNCandconventional lathes.
-TheA1shankscanbeusedfortheA1/FLandA1/KFtool bodies.
• Maximum stability:
- The tool bodies used in the A1 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
• Reducedneedforstockthankstoextremeversatility
• Simpleandprecisefineadjustmentofthetoolbody:The diameter is easy to adjust using the double-sided indexdisc, irrespective of whether the machining is performed infront of or behind the turning centre, upside down or on mainand sub spindle.
• A backlash-free worm gear unit guarantees a simultaneousparallel contact of the wheel on the workpiece
• Compactsize
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutterLeft-hand tool 1 x 30°L knurling cutter
SPIRAL KNURL RBR: Right-hand tool 15° spiral 1 x 15°R knurling cutter
30° spiral 1 x 90° knurling cutter
SPIRAL KNURL RBL: Left-hand tool 15° spiral 1 x 15°L knurling cutter
30° spiral 1 x 90° knurling cutter
RGE: 2 x 90° knurling cutters
CUT KN
URLIN
G
10 11
20/2
5
38
50 25
149
111
56 50
20/2
5
47
25
111
158
63
CUT KN
URLIN
G
A2 / FLQUICK CUT KNURLING TOOLS
A2 / KFQUICK CUT KNURLING TOOLS
A2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.A2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.
MODEL PROD. NO.
A2/FL 20x25 P669-0212
A2/FL 25x25 P669-0213
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 5-250 mm
Shank 20x25 / 25x25 mm
Shank length 111 mm
Weight 1.5 kg
Knurling wheel Ø Ø 21.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 1.6 / 2.0
•Maximum flexibility:
-TheA2/FLcanbeusedasaleft-handorright-handtool onthemainandsubspindleofCNCand conventional lathes.
- A2 shanks 20x25, 25x25 can be used for the A2/FLandA2/KFtoolbodies.
•Maximum stability:
- The tool bodies used in the A2 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Reducedneedforstockthankstoextremeversatility
•Simpleandprecisefineadjustmentofthetoolbodywithouttheneed for dismantling
•Compactsize
MODEL PROD. NO.
A2/KF 20x25 P669-0210
A2/KF 25x25 P669-0211
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 5-250 mm
Shank 20x25 / 25x25 mm
Shank length 111 mm
Weight 1.5 kg
Knurling wheel Ø Ø 21.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 1,6 / 2.0
•Maximum flexibility:
-TheA2/KFcanbeusedasaleft-handorright-handtoolonthemainandsubspindleofCNCandconventionallathes.
- A2 shanks 20x25, 25x25 can be used for the A2/FLandA2/KFtoolbodies.
•Maximum stability:
- The tool bodies used in the A2 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Reducedneedforstockthankstoextremeversatility
•Simpleandprecisefineadjustmentofthetoolbody: The diameter is easy to adjust using the double-sided
index disc, irrespective of whether the machining is performed in front of or behind the turning centre, upside down or on main- and sub spindle.
•Abacklash-freewormgearunitguaranteesasimultaneous parallel contact of the wheel on the workpiece
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15° L knurling cutter 1 x 15° R knurling cutter
SPIRAL KNURL RBR: Right-hand tool 15° spiral 1 x 15°R knurling cutter
30° spiral 1 x 90° knurling cutter
SPIRAL KNURL RBL: Left-hand tool 15° spiral 1 x 15°L knurling cutter
30° spiral 1 x 90° knurling cutter
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter
Left-hand tool 1 x 30°L knurling cutter
RGE: 2 x 90° knurling cutters
CUT KN
URLIN
G
12 13
195
104
140
57 27
CUT KN
URLIN
G
SET A1QUICK CUT KNURLING TOOLS
MODEL PROD. NO.
Set A1Includes: A1/KFshank16x16A1/FLshank12x16Shank 10x16
P669-0206
Your Quick team recommends purchasing a set to ensure that you enjoy maximum tool flexibility.
Be prepared for virtually any cut knurling requirement.
SET A2QUICK CUT KNURLING TOOLS
MAMMUT / FLQUICK CUT KNURLING TOOLS
ThistoolisintendedforuseonmanualandCNC-controlledcentrelathes,
toolmaker lathes and roll turning lathes. It is used to produce larger diameter
straight and spiral knurls.
AVAILABLE LONG-TURNING ADAPTERS FOR A1/KF669-0274 A1/KFLA-Adapter16
669-0275 A1/KFLA-Adapter12
669-0276 A1/KFLA-Adapter10
AVAILABLE LONG-TURNING ADAPTERS FOR A1/FL669-0277 A1/FLLA-Adapter16
669-0278 A1/FLLA-Adapter12
669-0279 A1/FLLA-Adapter20
MODEL PROD. NO.
Set A2Includes: A2/KFshank25x25A2/FLshank20x25
P669-0214
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
RRA: 1 x 30° R knurling cutter
TECHNICAL DATA
Type of knurl straight / spiral
Workpiece Ø 20-3,000 mm
Shank 35 x 27 mm
Shank length 140 mm
Weight 1.6 kg
Knurling wheel Ø Ø 42 mm
Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0
RBR: 15° spiral 1 x 15° R knurling cutter 30° spiral 1 x 90° knurling cutter
MODEL PROD. NO.
M/FL P226-0200
CUT KN
URLIN
G
14 15
280
160
79
40
445
275
117
60
CUT KN
URLIN
G
MAMMUT I / KFQUICK CUT KNURLING TOOLS
ThistoolisdesignedforusewithmanualandCNC-controlledtoolmakerlathes,centrelathesandrollturninglathes.
It can be used to make larger diameter cross and diamond knurls.
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°L knurling cutter 1 x 15°R knurling cutter
RGE: 2 x 90° knurling cutters
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 20-1,000 mm
Shank 45x40 mm
Shank length 160 mm
Weight 6 kg
Knurling wheel Ø Ø 32 mm
Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0
MODEL PROD. NO.
MI/KF P218-0200
MAMMUT II / KFQUICK CUT KNURLING TOOLS
ThistoolisdesignedforusewithmanualandCNC-controlledtoolmakerlathes,centrelathesandrollturninglathes.
It can be used to make larger diameter cross and diamond knurls.
RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
Similar to RKE: 1 x 15°L knurling cutter 1 x 15°R knurling cutter
RGE: 2 x 90° knurling cutters
TECHNICAL DATA
Type of knurl cross / diamond
Workpiece Ø 30-3,000 mm
Shank 90x60 mm
Shank length 275 mm
Weight 18 kg
Knurling wheel Ø Ø 42 mm
Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0
MODEL PROD. NO.
MII/KF P219-0200
CUT KN
URLIN
G45x40 mm
16 17
15 37
25,5
20 54
30 52
37
35 95
G
H F
CUT KN
URLIN
G
STR-A / STR-B QUICK CUT KNURLING TOOLS
ThesetoolsareusedwithmanualandCNC-controlledlathes.Theyarealsointendedforusewithtransfermachines
and turning centres where the workpiece remains stationary and the tool is rotated around it. Their design
(with three knurling cutters) means that they can also be easily used to machine long workpieces with small diameters.
TOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
TECHNICAL DATA STR-A STR-B
Type of knurl straight / cross / diamond straight / cross / diamond
Workpiece Ø 3-25 mm 5-55 mm
Shank See page 19 See page 19
Shank length See page 19 See page 19
Weight 0.5 kg 2.0 kg
Knurling wheel Ø 14.5 mm 21.5 mm
Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 / 1.6 / 2.0
MODEL PROD. NO. STR-A PROD. NO. STR-B
M/FL P281-0200 P280-0200
AVAILABLE SHANKS STR-A
PROD. NO. Clamping Ø (F) Chucking length (G) Hole Ø (H)
281-415 15 mm 50 mm 9 mm
281-420 20 mm 50 mm 10 mm
281-425 25 mm 50 mm 15 mm
281-463 3/4˝ 50 mm 9 mm
281-461 5/8˝ 50 mm 9 mm
281-464 1˝ 50 mm 15 mm
281-482 MK2 – 8.5 mm
PROD. NO. Clamping Ø (F) Chucking length (G) Hole Ø (H)
280-420 20 mm 70 mm 10 mm
280-425 25 mm 70 mm 15 mm
280-430 30 mm 70 mm 18 mm
280-464 1˝ 70 mm 15 mm
280-465 1 1/4˝ 70 mm 18 mm
280-466 1 1/2˝ 70 mm 25 mm
280-483 MK3 – 10 mm
AVAILABLE SHANKS STR-B
TOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:
RAA: Wheel holder 0: 1 x 30°L knurling cutter Wheel holder 0: 1 x 30°L knurling cutter Wheel holder 1: 1 x 30°R knurling cutter
Similar to RKE: Wheel holder 0: 1 x 15°R knurling cutter Wheel holder 0: 1 x 15°R knurling cutter Wheel holder 1: 1 x 15°L knurling cutter
RGE: Wheel holder 0: 1 x 90° knurling cutters Wheel holder 0: 1 x 90° knurling cutters Wheel holder 1: 1 x 90° knurling cutters
CUT KN
URLIN
G
18 19
STR-A STR-B
50 mm
EN 01/2011 We reserve the right to make changes regarding design and delivery. We accept no liability for printing errors.
Forfurtherinformation,pleasecontact:
SWAROVSKI OPTIK VERTRIEBS GmbH, 6067 Absam AustriaTel.+43/5223/511-0,Fax+43/5223/511-6550
[email protected], WWW.QUICK-TOOLS.AT