STP_NRCD_Guidelines
Transcript of STP_NRCD_Guidelines
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ReportCode:003_GBP_IIT_EQP_S&R_02_Ver1_Dec2010
Sewage
Treatment
in
Class
I
Towns:
RecommendationsandGuidelines
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Preface
In exercise of the powers conferred by subsections (1) and (3) of Section 3 of the
Environment (Protection) Act, 1986 (29 of 1986), the Central Government has
constituted
National
Ganga
River
Basin
Authority
(NGRBA)
as
a
planning,
financing,
monitoring and coordinating authority for strengthening the collective efforts of the
CentralandStateGovernmentforeffectiveabatementofpollutionandconservationof
the river Ganga. One of the important functions of the NGRBA is to prepare and
implementaGangaRiverBasin:EnvironmentManagementPlan(GRBEMP).
AConsortiumof7Indian InstituteofTechnology(IIT)hasbeengiventheresponsibility
of preparing Ganga River Basin: Environment Management Plan (GRB EMP) by the
Ministry of Environment and Forests (MoEF), GOI, New Delhi. Memorandum of
Agreement
(MoA)
has
been
signed
between
7
IITs
(Bombay,
Delhi,
Guwahati,
Kanpur,
Kharagpur,MadrasandRoorkee)andMoEFforthispurposeonJuly6,2010.
This report is one of the many reports prepared by IITs to describe the strategy,
information, methodology, analysis and suggestions and recommendations in
developingGanga RiverBasin: EnvironmentManagementPlan (GRB EMP). The overall
FrameWorkfordocumentationofGRBEMPandIndexingofReportsispresentedonthe
insidecoverpage.
Thereare
two
aspects
to
the
development
of
GRB
EMP.
Dedicated
people
spent
hours
discussingconcerns,issuesandpotentialsolutionstoproblems.Thisdedicationleadsto
the preparation of reports that hope to articulate the outcome of the dialog ina way
that is useful. Many people contributed to the preparation of this report directly or
indirectly.Thisreportisthereforetrulyacollectiveeffortthatreflectsthecooperationof
many, particularly those who are members of the IIT Team. Lists of persons who are
membersoftheconcernedthematicgroupsandthosewhohavetakenleadinpreparing
thisreportaregivenonthereverseside.
DrVinod
Tare
ProfessorandCoordinator
DevelopmentofGRBEMP
IITKanpur
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TheTeam
1. AAKazmi,IITRoorkee [email protected]
2. AKGupta,IITKharagpur [email protected],[email protected]
3. AKMittal,IITDelhi [email protected]
4. AKNema,
IIT
Delhi
5. AjayKalmhad,IITGuwahati [email protected]
6. AnirbanGupta,BESUShibpur [email protected]
7. ArunKumar,IITDelhi [email protected]
8. GJChakrapani,IITRoorkkee [email protected]
9. GazalaHabib,IITDelhi [email protected]
10. HimanshuJoshi,IITRoorkee [email protected]
11. InduMehrotra,IITRoorkee [email protected]
12. IMMishra,IITRoorkee [email protected]
13. LigyPhilip,IITMadras [email protected]
14. MMGhangrekar,IITKharagpur [email protected]
15. MukeshDoble,IITBombay [email protected]
16. PKSingh,
IT
BHU
17. PurnenduBose,IITKanpur [email protected]
18. RRaviKrishna,IITMadras [email protected]
1 9 . RakeshKumar,NEERINagpur [email protected]
20. SMShivnagendra,IITMadras [email protected]
21. SaumyenGuha,IITKanpur [email protected]
22. Shyam RAsolekar,IITBombay [email protected]
23. SudhaGoel,IITKharagpur [email protected]
24. SuparnaMukherjee,IITBombay [email protected]
25. TRSreekrishanan,IITDelhi [email protected]
26. VinodTare,IITKanpur [email protected]
27. VivekKumar,IITRoorkee [email protected]
LeadPersons1. VinodTare,IITKanpur
2. LigyPhilip,IITMadras
3. AAKazmi,IITRoorkee
4. PurnenduBose,IITKanpur
5. ArvindKNema,IITDelhi
6. AtulMittal,IITDelhi
7. Arun
Kumar,
IIT
Delhi
8. InduMehrotra,IITRoorkee
9. SubrataHait,IITKanpur
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Contents
SNo. PageNo.
1
General
5
2 SelectionofAppropriateSewageTreatmentTechnology 5
3 TreatmentChain 6
4 CostofTreatmentandLandRequirement 7
5 DecisionMatrix.. 7
6 SludgeManagement.. 13
7 FlowMeasurement. 13
8 BioassayTest 13
9
References
16
AppendixI.ExhibitsonOptionsforSecondaryTreatment 17
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1. GeneralSewage is a major point source of pollution. The target of Nirmal Dhara i.e. unpolluted
flowcanbeachieved ifdischargeofpollutants intheriverchannel iscompletelystopped.
Also,sewagecanbeviewedasasourceofwaterthatcanbeusedforvariousbeneficialuses
includingground
water
recharge
through
surface
storage
of
treated
water
and/or
rain/flood
waterinanunlinedreservoir.ThismayalsohelpachievingAviralDhara.
Inordertoreducesubstantialexpenditureonlongdistanceconveyanceofsewageaswellas
treated water for recycling, decentralized treatment of sewage is advisable. As a good
practice,manysmallsewagetreatmentplants(STP)shouldbebuiltratherthanafewofvery
largecapacity.Allnewdevelopmentsmustbuildinwaterrecyclingandzeroliquiddischarge
systems. Fresh water intake should be restricted only to direct humancontact beneficial
uses of water. For all other uses properly treated sewage/wastewater should be used
wherever
sufficient
quantity
of
sewage
is
available
as
source
water
for
such
purposes.
All
newcommunitysanitationsystemsmustadoptrecyclingoftreatedwaterforflushingand
completely isolate fecal matter until it is converted into safe and usable organic manure.
The concept of decentralized treatment systems and water/wastewater management will
becoveredindetailinsubsequentreports.
2. SelectionofAppropriateSewageTreatmentTechnologyItem4.5.2inGuidelinesforthePreparationofUrbanRiverManagementPlan(URMP)forall
Class I Towns in Ganga River Basin (Report No. 002_GBP_IIT_EQP_S&R_01) concerns with
sewage treatment plant. One of the most challenging aspects of a sustainable sewage
treatmentsystem(eithercentralizedordecentralized)designistheanalysisandselectionof
the treatment processes and technologies capable of meeting the requirements. The
processistobeselectedbasedonrequiredqualityoftreatedwater.Whiletreatmentcosts
are important,other factorsshouldalsobegivendueconsideration.For instance,effluent
quality,processcomplexity,processreliability,environmentalissuesandlandrequirements
shouldbeevaluatedandweightedagainstcostconsiderations.Importantconsiderationsfor
selectionofsewagetreatmentprocessesaregiveninTable1.
Table1:
Sewage
Treatment
Process
Selection
Considerations
Consideration Goal
Quality ofTreatedSewage Productionoftreatedwaterofstipulatedqualitywithoutinterruption
Powerrequirement Reduceenergyconsumption
Landrequired Minimizelandrequirement
CapitalCostofPlant Optimumutilizationofcapital
Operation&Maintenancecosts Lowerrecurringexpenditure
Maintenancerequirement Simpleandreliable
Operatorattention Easyto understandprocedures
Reliability Consistentdeliveryoftreatedsewage
ResourceRecovery Productionofqualitywaterandmanure
LoadFluctuations
Withstand
variations
in
organic
and
hydraulic
loads
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3. TAllsew
chosen
perthe
Specifi
StageI
a)Thre
b)Aera
followi
Expect
No
Pro
StageII
treatm
a) Po
b) Ac
bu
m
c) M
e
eatmeagetreatm
andthe tr
flowsheet
ationsand
PreliminareStageScr
tedGritC
gunitope
deffluent
floatingma
percollecti
Primarya
nt. These
dBasedS
ivated Slu
not limit
de(EAAS
mbraneBi
tChaientplants
eatmentc
presented
Figur
treatment
Treatmenening: 2
1
5
amber if f
rationisan
qualityafte
terialsincl
onand
dis
d/orSeco
optionsca
stemsor
ge Proces
d to SBR,
),ASPwith
Reactor(
shouldfoll
pacity. In
inFigure1.
1: Proc
objectives
t:
mmbarr
2mmbarr
mmmesh
llowingun
aerobic.
rprelimina
dingpolyt
osalof
scr
daryTrea
begroup
s (ASP) an
UASB foll
Biological
BR)
waproce
eneral, tr
ssChainf
teachsta
cks(befor
acks
(
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Expectedeffluentqualityafterprimaryandsecondarytreatment:
BOD
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country should not be construed as showing technological limitations, nor to affirm that
plants outside thatrange do not exist. The ranges simply indicate most frequently found
sizes. A comparison of treatmentcosts and evaluation of various technologies for sewage
treatmentinIndiaispresentedinTable2.
In
general
it
is
accepted
worldwide
that
the
technologies
which
are
deemed
to
be
appropriatehavetobequalifiedthroughapplicationofarigorousframeworkunderscoring
the performance expectations as well as the choice should be concurrent with the socio
economicacceptability.
TreatmentPlantFootprint,m2/MLD
Figure2: TreatmentCost(asin2010)andCorrespondingPlantFootprintforvarious
SecondaryTreatment
Options
TreatmentCost,
/kL
TreatmentuptoTertiaryLevel
TreatmentuptoSecondaryLevel
For Treatment Capacity > 100 MLD:
ASP EA - ASP UASB + ASP SBR
ASP + BNR MBBR MBR WSP
Treatment Plant Footpri nt, m2/ MLD
0 200 400 600 800 1000 1200 5700 6000 6300
0
2
4
6
8
12
15
18
21
24
27
ASP EA - ASP UASB + ASP SBR
ASP + BNR MBBR MBR WSP
For Treatment Capacity < 5 MLD:
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500
TreatmentCost,
/kL
0
2
4
6
8
10
12
ASP
MBBR
SBRUASB+EA
MBR
WSP
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Table2:ComparisonofTreatmentCostsofVariousTechnologiesforSewageTreatmen
S.No. AssessmentParameter/Technology ASP*,a
MBBR*,c
SBR*,a
UA
1.0 PerformanceafterSecondaryTreatment
1.1 EffluentBOD,mg/L
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S.No. AssessmentParameter/Technology ASP*,a
MBBR*,c
SBR*,a
UASB+ASP*
5.0 Operation&MaintenanceCosts
5.1 EnergyCosts(PerMLD)
5.1.1Avg.TechnologyPowerRequirement,kWh/d/MLDSecondaryTreatment+SecondarySludgeHandling
180.00 220.00 150.00 120.00
5.1.2
Avg.TechnologyPowerRequirement,kWh/d/MLD
Tertiary
Treatment
+
Tertiary
Sludge
Handling 1.00
1.00
1.00
1.00
5.1.3Avg.NonTechnologyPowerReq.,kWh/d/MLDSecondaryTreatment
4.50 2.50 2.50 4.50
5.1.4Avg.NonTechnologyPowerReq.,kWh/d/MLDTertiaryTreatment
0.20 0.20 0.20 0.20
5.1.5 TotalDailyPowerRequirement(avg.),kWh/d/MLD 185.70 223.70 153.70 125.70
5.1.6DailyPowerCost(@ 6.0perKWh),`./MLD/h(IncludingStandbypowercost)
46.43 55.93 38.43 31.43
5.1.7 YearlyPowerCost,`.lacspa/MLD 4.07 4.90 3.37 2.75
5.2 Repairscost (PerMLD)
5.2.1 CivilWorks perAnnum,as%of CivilWorksCost 3.00 3.00 3.00 3.00
5.2.2 E&M Works, as%ofE&MWorksCost 1.00 1.00 1.00 1.00
5.2.3 CivilWorksMaintenance,`.Lacspa/MLD 1.94 1.30 1.04 2.11
5.2.4
E&
M
Works
Maintenance,
`.
Lacs
pa/MLD
0.43
0.65
0.81
0.38
5.2.5 Annualrepairscosts,`.Lacspa/MLD 2.38 1.94 1.84 2.48
5.3 ChemicalCost(PerMLD)
5.3.1RecurringChemical/PolymerCosts,`.Lacspa/MLDSecondaryTreatment
0.40 0.40 0.40 0.40
5.3.2RecurringChemical,`.Lacspa/MLD(Alum,Chlorine,Polymer)Costs,TertiaryTreatment
4.00 4.00 2.00 5.00
5.3.3 OtherChemicalCost,`.Lacspa/MLD 0.90 0.90 0.90 0.90
5.3.4 TotalChemicalCost,`.Lacspa/MLD 5.30 5.30 3.30 6.30
5.4 ManpowerCost(Assuming50MLD Plant)
5.4.1 Manager,`.pa(1No.) 3.60 3.60 3.60 3.60
5.4.2 Chemist/Engineer,`.pa (1No.) 3.60 3.60 3.60 3.60
5.4.3 Operators,`. Pa (@`.12000pm) 8.64 5.76 4.32 8.64
5.4.4 Skilledtechnicians,`.pa (@`.10000pm) 7.20 4.80 3.60 7.20
5.4.5 Unskilledpersonnel,`.pa (@`.7000pm) 5.04 2.88 2.16 5.04
5.4.6 TotalSalaryCosts,`.Lacspa 28.08 20.64 17.28 28.08
5.4.7 Benefits(50%oftotalsalary),`.Lacspa 14.04 10.32 8.64 14.04
5.4.8 Salary+Benefits,`.Lacspa 42.12 30.96 25.92 42.12
5.4.9 TotalannualO&Mcosts,`.Lacspa 629.26 638.11 451.22 618.96
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S.No. AssessmentParameter/Technology ASP*,a
MBBR*,c
SBR*,a
UASB+EA*,b
6.0 NPV(2010)ofCapital+O&MCostfor15years, .Lacs 14838.92 14971.67 12518.32 14684.42
Present(2010)TreatmentCost,paisa/L 0.54 0.55 0.46 0.54
7.0AverageCapitalCost, .Lacs/MLDuptoSecondaryTreatment
68.00 68.00 75.00 68.00
7.1
Yearly
Power
Cost,`.
lacs
pa/MLDuptoSecondaryTreatment 4.04 4.87 3.34 2.73
7.2AnnualRepairsCost,`.Lacspa/MLDuptoSecondaryTreatment
1.50 1.22 1.16 1.56
7.3AnnualChemicalCost,`Lacspa/MLDuptoSecondaryTreatment
0.85 0.85 0.85 0.85
7.4ManpowerCost,`. Lacspafor50mldplantuptosecondarytreatment
33.70 24.77 20.74 33.70
7.5TotalAnnualO&MCosts,`.LacspauptoSecondaryTreatment
353.02 372.11 288.15 290.72
7.6NPV(2010)ofCapital+O&MCostfor15years,`.LacsuptoSecondaryTreatment
8695.35 8981.58 8072.24 7760.85
7.7Present(2010)TreatmentCost,paisa/LuptoSecondaryTreatment
0.32 0.33 0.29 0.28
SludgeTreatment: *Thickener+Centrifuge; **Drying
ProcessType :aAerobic;
bAnaerobicAerobic;
cAnoxic/AnaerobicAerobic
1. NoSludgeDryingBeds. Howevercanbeprovidedtocater25%of
sludgedewateringunderemergencyconditions
2. NoFPUafterUASB,onlyExtendedAeration(EAProcess)
3. UASBnotRecommendedforinfluentSO4>25mg/L
4. NoBiologicalPhosphorusRemoval,Coagulantsarenecessary
5. NoEnergyRecoverysystemrecommendedonlyifBOD
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Exhibit1: AssessmentofTechnologyOptionsforSewageTreatmentintheGangaRiv
Criteria ASP UASB+ASP SBR MBBR
Performance in Terms o f Quality of Treated Sewage
Potential of Meeting the RAPs TSS, BOD, and COD Discharge Standards
Potential of Total / Faecal Coliform Removal
Potential of DO in Effluent
Potential for Low Initial/Immediate Oxygen DemandPotential for Nitrogen Removal (Nitrification-Denitrification)
Potential for Phosphorous Removal
Performance Reliability Impact of Effluent Discharge
Potential of No Adverse Impact on Land
Potential of No Adverse Impact on Surface Waters
Potential of No Adverse Impact on Ground Waters
Potential for Economically Viable Resource GenerationManure / Soil Conditioner
Fuel
Economically Viable Electricity Generation/Energy Recovery
Food
Impact of STP
Potential of No Adverse Impacts on Health of STP Staff/Locals
Potential of No Adverse Impacts on Surrounding Building/Properties
Potential of Low Energy Requirement
Potential of Low Land Requirement
Potential of Low Capital Cost
Potential of Low Recurring Cost
Potential of Low Reinvestment Cost
Potential of Low Level of Skill in Operation
Potential of Low Level of Skill in Maintenance
Track Record
Typical Capacity Range, MLD All Flows All Flows All Flows Smaller
Low Medium High Very High
ASP :ActivatedSludgeProcess
MBBR :MovingBedBiologicalReactor
SBR :SequentialBatchReactor
UASB :UpflowAnaerobicSludgeBlanket
EA :ExtendedAeration
MBR :MembraneBioReactor
WSP :WasteSt
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6. SludgeManagementThe sludge dewatering should be done using thickener followed by filter press or
centrifugeoranyotherequivalentmechanicaldevice.Sludgedryingbeds (SDB)should
be provided for emergency only. SDBs should be designed only for 25% of the sludge
generated
from
primary
and
secondary
processes.
The
compressed
sludge
should
beconverted into good quality manure using composting and/or vermicomposting
processes. Energy generation through anaerobic digestion of sludges in the form of
biogas and subsequent conversion to electrical energy as of now is viable only when
sewageBOD>250mg/L.Singlefuelenginesshouldbeusedforconversionofbiogasto
electrical energy. Hazardous sludge, if any should be disposedof as per the prevailing
regulations.
7. FlowMeasurementFlowmeasuringdevicesshouldbeinstalledaftertheStageITreatmentaswellasatthe
outlet
of
the
sewage
treatment
plant.
These
flow
devices
should
be
of
properly
calibratedVnotchwith arrangements for automaticmeasurement of head. Additional
electronicorothertypeof flowmetersmayalsobe installed.Arrangementsshouldbe
madeforrealtimedisplayofmeasured(bothcurrentandmonthlycumulative)flowsat
prominentplaces.
8. BioassayTestThe bioassay test is gaining importance in wastewater treatment plant design and
operationasthewholeeffluenttoxicity(WET)test.Thistestusesastandardspeciesof
aquatic
life
forms
(like
fish,
algae)
as
a
surrogate
to
measure
the
effect
of
the
effluent
on
the receiving stream. The flowthrough method employing continuous sampling is
recommendedforonsitetests.
Flowrate(retentiontime):Foraflowthroughsystem,theUSEPAManualforAcute
Toxicity Test of Effluents (USEPA, 2002) specifies that the flow rate through the
proportionaldilutormustprovideforaminimumoffive90%replacementsofwater
volumeineachtestchamberevery24h(i.e.aretentiontimeof4.8h)(seeFigure3).
This replacement rate should provide sufficient flow to maintain an adequate
concentration of dissolved oxygen (DO).This impliesa maximumHRTof 5.3 h (i.e.
0.9V/Q
=
4.8)
for
a
flowthrough
system.
Therefore,
a
flowthrough
pond
with
a
maximum HRT of 5 h for 100% exposure is recommended for bioassay test of
tertiarytreatedeffluent.
Totalflowrequirement:10%oftheflow(subjectedtomaximum1MLD)isrequired
topassthroughthebioassaypond.
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Figure3:Approximatetimesrequiredtoreplacewaterintestchambersinflowthroughtests
(For Example: For a chamber containing 4 L, with a flow of 2 L/h, the above graph
indicatesthat90%ofthewaterwouldbereplacedevery4.8h.Thesametimeperiod,
suchashours,mustbeusedonbothaxes,andthesameunitofvolume,suchasliters,
mustbeusedforbothvolumeandflow(AdaptedfromUSEPA,2002)
Depthofflowthroughsystemorpond:Thedepthoftheflowthroughbioassaypond
shouldbe
within
1.5
to
2.5
m
based
on
an
equivalent
system
of
wastewater
fed
fish
pond(aquaculture)(CostaPierce,1998;HoanandEdwards,2005).
Testorganisms:Inthebioassaypond,locallyfoundfish,algaeanddaphniashouldbe
inhabited in the bioassay pond. USEPA (2002) and APHA et al. (1995) have
recommended following freshwater fishspecieswhen fish is thepreferred formof
aquaticlife/testorganism:
1. Oncorhynchusmykiss(rainbowtrout)andSalvelinusfontinalis(brooktrout)
2. Pimephalespromelas(fatheadminnow)
3. Lepomismacrochirus(Bluegillsunfish)
4. Ictalurus
punctatus
(Channel
catfish)
Based on above, following equivalent fish species are recommended under Indian
conditions.
1. Puntiasstigma
2. Puntiassophore
3. Anabas
4. Chelabacalia
5. Puntiastictoand
6. Colisafaciatus
1
10
100
0.1 1 10 100
TimeforPartialReplacement,Hours
Volume of Water in Tank / Flow of Water per Hour
99% Replacement 95% Replacement 90% Replacement
75% Replacement 50% Replacement
0.4
4
40
4 40
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Other freshwater fish species like Gambusia affinis (mosquito fish) can also be
considered.DaphniapulexandD.magna(daphnids),Selenastrumsp.,Scenedesmus
aculeala, Scenedesmus guadacanda are also recommended similar to the
recommendationsmadebyUSEPA(2002)forbioassaytest.
Stocking
density
and
number
of
test
organisms:
For
flowthrough
tests,
the
live
weight of test organisms in the systemmust not exceed7.0 g/L (i.e. 7.0 kg/m3) of
volumeat l5C,or2.5g/L (i.e.2.5kg/m3)at25C (USEPA,2002).Aminimumof20
organismsofagivenspeciesarerequiredforthetest.
Feeding requirement: Considering the bioassay of tertiarytreated sewage effluent
andfishasthepreferredformofaquaticlife/testorganism,32%proteinfeedat1%
ofthestockingbiomass/dintwodailyslots(preferablymorningandevening)witha
floating system need to be fed (CostaPierce, 1998). The feeding regime for fish
mentionedin
USEPA
(2002)
can
also
be
adopted.
Aerationandoxygenrequirements:SufficientDO(4.0mg/Lforwarmwaterspecies
and6.0mg/L for coldwaterspecies) shouldbe maintained in the pond for proper
environmentfortestorganisms.TheDOdepletionisnotaproblemincaseofaflow
throughsystembecauseaerationoccursasthewaterpassthroughthesystem.IfDO
decreasestoalevelthatwouldbeasourceofadditionalstress,theturnoverrateof
thewatervolumemustbeincreased(i.e.theHRTofthesystemmustbedecreased)
sufficientlytomaintainacceptableDOlevels(USEPA,2002).Alternativelyfountainor
cascadeaerationarrangementsmaybeprovided.
Requirement of Dechlorination: Dechlorinated effluent only should be passed
through the bioassay pond. If the effluent from the STP is chlorinated, the total
residualchlorineintheeffluentshouldbenondetectableafterdechlorination.
Bioassaytestacceptabilitycriterion:Nomortality (100%survival)of testorganisms
underanycondition.
SalientFeaturesofRecommendedSTPs
Continuousmeasurement
of
flow
at
the
inlet
and
outlet
Excellentpreliminarytreatment
Treatmentuptotertiarylevel
Onlinebioassaytest
Designedandbuiltasmodularunits
PumpingandSTPstobetakentogetherforcontracting/bidding
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9. ReferencesAPHA, AWWA, WEF (1995) Standard Methods for the Examination of Water and
Wastewater, 19th ed. American Public Health Association, American Water Works
Association,WaterEnvironmentFederation,Washington,DC.
Arceivala,S.
J.
and
Asolekar,
S.
R.
(2006)
Wastewater
Treatment
for
Pollution
Control
(3rd
Edition),McGrawHillEducation(India)Pvt.Ltd.,NewDelhi
Asolekar,S.R.andGopichandran,R. (2005)PreventiveEnvironmentalManagement
An IndianPerspective,FoundationBooksPvt.Ltd.,NewDelhi (the Indianassociateof
CambridgeUniversityPress,UK)
CostaPierce, B.A. (1998) Preliminary investigation of an integrated aquaculture
wetlandecosystemusingtertiarytreatedmunicipalwastewater inLosAngelesCounty,
California.Ecol.Eng.10,341354.
Hoan,V.Q.,Edwards,P. (2005)Wastewaterreusethroughurbanaquaculture inHanoi,
Vietnam:Status
and
prospects,
in:
Costa
Pierce,
B.A.,
Desbonnet,
A.,
Edwards,
P.
(Eds.),
UrbanAquaculture,CABIPublishing,Wallingford,UK,pp.103117.
Kumar,R. (2010) DraftUnpublishedReportentitled: StatusofSewageWastewaterand
TechnologyReviewInIndia,NEERIZonalOffice,Mumbai
Tare,V.andBose,P.(2009)CompendiumofSewageTreatmentTechnologies, National
RiverConservationDirectorate,MinistryofEnvironmentalandForests,Governmentof
India
USEPA (2002) Methods for Measuring the Acute Toxicity of Effluents and Receiving
Waters toFreshwaterandMarineOrganisms. Fifth ed.EPA821R02012. Washington
DC,U.S.A.
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AppendixI:ExhibitsonOptionsfor
SecondaryTreatment
Exhibit
1:
ASP
Conventional
Activated
Sludge
Process
SchematicDiagram
of
aConventional
Activated
Sludge
Process
Activated Sludge Process (ASP) is a suspended growth aerobic process. It is provided
with primary clarifier to reduce the organic load in biological reactor (aeration basin).
About 40% of organic load is intercepted in primary clarifier in the form of sludge,
decreasing the loading in the aeration tank. Detention period in aeration tank is
maintained between 46 h. After aeration tank, the mixed liquor is sent to secondary
clarificationwheresludgeand liquidareseparated.Amajorportionofthesludgeisre
circulatedandexcesssludgeissenttoadigester.
Sludgegeneratedinprimaryclarifierandexcesssludgefromsecondaryclarifierarenot
matured, digestion of such sludge is essential before disposal. In anaerobic sludge
digestion,suchsludgeproducesbiogaswhichcanbeusedforpowergenerationbygas
engines.Generatedpowercanbeusedforoperationofplant.
Merits
Goodprocessflexibility
Reliableoperation
Proventrackrecordinall plantsizes
Lessland
requirements
Lowodoremission
Energyproduction
Abilitytowithstandnominalchangesinwatercharacteristics
Demerits
Highenergyconsumption
Skilledoperatorsneeded
Uninterruptedpowersupplyisrequired
Requiressludgedigestionanddrying
Lessnutrientremoval
PSTInfluent Effluent
Aeration
TankSecondary
Clarifier
ReturnedSludge ExcessSludge
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Exhibit2: MBBR MovingBedBiofilmReactor
SchematicDiagramofaMovingBedBioReactor
MovingBedBiofilmReactorisanaerobicattachedbiologicalgrowthprocess.Itdoesnot
requireprimaryclarifierandsludgerecirculation.Rawsewage,afterscreeningandde
gritting,is
fed
to
the
biological
reactor.
In
the
reactor,
floating
plastic
media
is
provided
whichremains insuspension.Biologicalmassisgeneratedonthesurfaceofthemedia.
Attached biological mass consumes organic matter for their metabolism. Excess
biological mass leaves the surface of media and it is settled in clarifier. Usually a
detentiontimeof5to12hisprovidedinthereactors.
MBBR were initially used for small sewage flow rates and because of less space
requirement.In largeplant,mediaquantity isveryhighand itrequires longshutdown
periodforplantmaintenance.Infact,itmaynotbesuccessfulforlargecapacityplants.
Moreovertheplasticmediaispatentedandnotavailableintheopenmarket,leadingto
singlesupplierconditionswhichlimitordenypricecompetition.Inaddition,duetovery
less detention time and other engineering factors, functional Moving Bed Biofilm
ReactorinIndiadonotproduceacceptablequalityeffluent.
Merits
Moving Bed Biofilm Reactor needs less space since there is no primary
clarifieranddetentionperiodinreactorisgenerally45h.
Abilitytowithstandshockloadwithequalizationtankoption
Highoperatoroversightisnotrequired
Demerits
Highoperatingcostduetolargepowerrequirements
Notmuchexperienceavailablewithlargercapacityplants(>1.5MLD)
Skilledoperatorsneeded
Noenergyproduction
EffluentqualitynotuptothemarkinIndia
Muchlessnutrientremoval
Designedcriterianotwellestablished
InfluentMBBRI MBBRII
AirBlower
Secondary
Clarifier
ExcessSludge
Effluent
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Exhibit3: SBR SequencingBatchReactor
SchematicDiagramofaSequencingBatchReactor(AContinuousProcessInBatch)
It is a fillanddraw batch aerobic suspended growth (Activated Sludge) process
incorporating
all
the
features
of
extended
aeration
plant.
After
screening
and
degritting,
sewage is fed to the batch reactor. Reactor operation takes place in certain sequence in
cyclicorderandineachcycle,followingoperationsareinvolved
AnoxicFillingtank
Aeration
Sedimentation/clarification
Decantation
Sludgewithdrawal
A number of largescale plants exist around the world with several years of continuous
operation.
In
India
also,
there
are
large
scale
plants
operating
efficiently
since
more
than
a
year. Hundreds of fullscale plants operated on Sequencing Batch Reactor Technology are
undersuccessfuloperationinJapan.Somepartsarepatentedandnotavailableintheopen
market,leadingtosinglesupplierconditionswhichlimitordenypricecompetition.
Merits
Excellenteffluentquality
Smallerfootprintbecauseofabsenceofprimary,secondaryclarifiersanddigester
RecenttrackrecordavailableinlargeapplicationsinIndiaalso
Biologicalnutrient(N&P)removal
Highdegreeofcoliformremoval
Lesschlorine
dosing
required
for
post
disinfection
Abilitytowithstandhydraulicandorganicshockloads
Demerits
Comparativelyhighenergyconsumption
Toachievehighefficiency,completeautomationisrequired
Highlyskilledoperatorsneeded
Noenergyproduction
Uninterruptedpowersupplyrequired
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Exhibit4:UASB+ASP UpflowAnaerobicSludgeBlanketFollowedbyActivatedSludge
Process
SchematicDiagramofanUpflowAnaerobicSludgeBlanketProcessfollowedbyASP
It
is
an
anaerobic
process
in
which
influent
wastewater
is
distributed
at
the
bottom
of
the UASB reactor and travels in an upflow mode through the sludge blanket. Critical
components of UASB design are the influent distribution system, the gasliquidsolid
separator (GLSS) and effluent withdrawal design. Compared to other anaerobic
processes,UASBallowstheuseofhighhydraulicloading.
Merits
Relativelysimpleoperationandmaintenance
Noexternalenergyrequirementandhencelessvulnerabletopowercuts
Noprimarytreatmentrequired
Energyproduction
possible
but
generally
not
achieved
Lowsludgeproduction
Nospecialcareorseedingrequiredafterinterruptedoperations
Canabsorbhydraulicandorganicshockloading
Demerits
Posttreatmentrequiredtomeettheeffluentstandard
Anoxiceffluentexertshighoxygendemand
LargeLandrequirement
MoremanpowerrequireforO&M
Effluent quality is not up to the mark and poor fecal and total coliform
removal
FoulsmellandcorrosionproblemsaroundSTParea
Highchlorinedosingrequiredfordisinfection.
Lessnutrientremoval
EffluentAeratio
nTank
ReturnedSludge
Secondary
Clarifier
UASBInfluent
Sludge
Gas
ExcessSludge
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Exhibit5: MBR MembraneBioreactor
SchematicDiagramofaMembraneBioreactor
It
is
a
biological
reactor
with
a
suspended
biomass.
The
solid
liquid
separation
in
membranebioreactorisachievedbyamicrofiltrationmembranewithporesizesranging
from0.1to0.4m.Nosecondaryclarifierisusedandhastheabilitytooperateathigh
MLSS concentrations. Membranes are patented and not available in the open market,
leadingtosinglesupplierconditionswhichlimitordenypricecompetition.
Merits
Lowhydraulicretentiontimeandhencelowfootprint(area)requirement
Lesssludgeproduction
Highqualityeffluentintermsoflowturbidity,TSS,BODandbacteria
Stabilizedsludge
Abilitytoabsorbshockloads
Demerits
Highconstructioncost
Veryhighoperationcost
Periodiccleaningandreplacementofmembranes
Highmembranecost
Highautomation
Foulingofmembrane
No
energy
production
Influent
Effluent
Anoxic
Zone
MixedLiquid
recirculationpump
BIOREACTOR
Aeration AirScourBlower
PermeateWasteSludge
MixedLiquid
Recycle
Membrane
Module
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Exhibit 6: WSP Waste Stabilization Pond (Combination of Anaerobic
andAerobicPond)
SchematicDiagramofaWasteStabilizationPond
Sewage istreated inaseriesofearthenponds. Initiallyafterscreeninganddegritting it is
fedtoananaerobicpondforinitialpretreatment;depthofanaerobicpondisusually3to3.5
m;asaresultthelowersectionofponddoesnotgetoxygenandananaerobicconditionis
developed.BODreductiontakesplacebyanaerobicmetabolismandgaseslikeammoniaand
hydrogensulphideareproducedcreatingodorproblems.AfterreductionofBODby40% it
enters the facultative/aerobic pond, which is normally 1 1.5 m in depth. Lesser depth
allows continuous oxygen diffusion from atmosphere; in addition algae in the pond also
producesoxygen.
ThoughBODattheoutletremainswithintherange,sometimestheeffluenthasgreencolor
duetopresenceofalgae. Thealgaegrowthcancontributetothedeteriorationofeffluent
quality (higher total suspended solids) from time to time. Moreover, coliforms removal is
also
in
1
2
log
order.
The
operating
cost
of
a
waste
stabilization
pond
is
minimum,
mostly
related to the cost of cleaning thepond once in two to three years. A waste stabilization
pond requires a very large land area and it is normally used for small capacity plant,
especiallywherebarrenlandisavailable.
Merits
Simpletoconstructandoperateandmaintain
Lowoperatingandmaintenancecost
Selfsufficiency,ecologicalbalance,andeconomicviabilityisgreater
Possiblerecoveryofthecompleteresources
Goodabilitytowithstandhydraulicandorganicloadfluctuations
Demerits
Requiresextremelylargeareas
Largeevaporationlossofwater
Iflinerisbreached,groundwaterisimpacted
Effluentqualitymayvarywithseasons
Noenergyproduction
Comparativelyinferiorqualityofeffluent
Lessnutrientremoval
Highchlorinedosingfordisinfection
Odorandvectornuisance
Lossofvaluablegreenhousegasestotheatmosphere
Anaerobicpond
HRT=1day
Facultativepond
HRT=5days
Maturationponds
HRT=34daysInfluent
Sludgestoragelagoon
and
Sludgedryingbeds
Aquaculturepond
(HRT > 12days)
(optional)
Effluent
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Exhibit7: CW ConstructedWetlands
Wetlands are natural processes similar to stabilization ponds. Wetlands are shallow
ponds comprising of submerged plants and floating islands of marshy species. Natural
forces including chemical, physical, biological and solar is involved in the process to
achieve wastewater treatment. Thick mats of vegetation trap suspend solids and
biologicalprocesstakesplaceattherootsoftheplants.Itproducesthedesiredquality
oftreatedsewagebutlandrequirementisveryhigh,thoughitislesscomparedtowaste
stabilizationpond.Runningcostiscomparativelylow.
Wetlandprocesshavenotyetestablishedcomparedtootherprocesses.Therearetwo
typesofsystems;surfaceandsubsurfacedistributionofsewage.Thetypeofvegetation
grown varies, in some cases there is regular tree cutting and plantation as a part of
maintenancework.PlantslikeTypha,Phragamites,KattailcanbeusedinIndia.Another
typeof
wetlands
use
aplant
called
duckweed
for
treatment.
This
weed
has
avery
fast
metabolicrateandabsorbspollutantsveryquickly.
Merits
Simpletoconstructandoperateandmaintain
Lowoperatingandmaintenancecost
Selfsufficiency,ecologicalbalance,andeconomicviabilityisgreater
Possibilityofcompleteresourcerecovery
Goodabilitytowithstandhydraulicandorganicloadfluctuations
Demerits
Requireslargearea
Largeevaporationlossofwater
Noteasytorecoverfrommassiveupset
Iflinerisbreached,groundwaterisimpacted
Effluentqualitymayvarywithseasons
Noenergyproduction
Nonutrientremoval
Odorandvectornuisance
Lossofvaluablegreenhousegasestotheatmosphere