STORK TECHNICAL SERVICES - AMC Seminarsseminars.amccentre.nl/pdf/presentaties seminar 2015/Zaal B...
Transcript of STORK TECHNICAL SERVICES - AMC Seminarsseminars.amccentre.nl/pdf/presentaties seminar 2015/Zaal B...
STORK TECHNICAL SERVICES
ASSET RELIABILITY & INTEGRITY
MANAGEMENT MODEL
GERBEN NIEHOF SENIOR CONSULTANT
November 6, 2015ASSET LIFECYCLE INTEGRITY PARTNERPage 1
WE ARE
ASSET LIFECYCLE INTEGRITY PARTNER2
Stork Technical Services
Oil & Gas58%
Chemical12%
Power10%
Industry20%
Stork Technical Services TurnoverPer Segment 2012
Total € 1,411 mil
Introduction
♦Stork Technical Services provides knowledge based asset integrity management services focusing on the Oil & Gas, Power and Chemical Sectors
ASSET LIFECYCLE INTEGRITY PARTNER 3
* Industries include: Food and Liquids & Railway
Employees fulltime
2012 13.895
Introduction STS(*) Asset Management Model
Asset Reliability & Integrity Management
November 6, 2015ASSET LIFECYCLE INTEGRITY PARTNER
Page 4
(*) STS : Stork Technical Services
-> Asset value creation
R&I MANAGEMENTFRAMEWORK
November 6, 2015ASSET LIFECYCLE INTEGRITY PARTNERPage 5
R&I Management Framework
November 6, 2015ASSET LIFECYCLE INTEGRITY PARTNERPage 6
Execute maintenance plans
Breakdown maintenance
Data logging
Maintenance Efficiency
Schedule compliance
Adapt task frequencies
maintenance methods
Maintenance tasks/ plans
Work planning
Asset
Breakdown analysis RCA
Proactive analysis FRACAS
Condition monitoring/analysis
Compliance analysis
Training ProgramAsset knowlegde
Rules & regulations
Adapt RBM strategies
ModificationsReplacements
SIL RCMRBI
Asset Register
Criticality Analysis
Risk Based Maintenance strategies
Run to failure; Fixed interval;
Condition based
L O A D I N G
[ C L I C K T O S TA R T ]
[ C L I C K T O S TA R T ]
Slide niet verwijderen, is een automatische diaovergang.
Always a Stork solution!
Supportability ProjectDeveloping Maintenance Standards
Supportability objective
“To develop the world class maintenance standard”
to obtain a sustainable high and stable line performance
1.01work out plan
1.02deliver machine data
1.03deliver mach ref
1.04deliver mach & maint data
1.05arrange Supplier WS
1.06arrange Brewery WS
2.01prepare analysis sht
2.02Supplier WS; RtF & Suppl plan
2.03complete analysis sht
2.04QA&QC Supplier WS
3.01relate failures to MSIs
3.02Brewery WS; brew & opt plan
3.03complete analysis sht, inclclustering
3.04QA&QC brewery WS
3.05reconcile change w Supplier
3.06resolve discrepancies, if any
3.07update analysis opt scenario
3.08QA&QC optimised scenario
4.01prep analysis sht for upload
4.02upload analysis data
4.03model data
4.04calc pre-simulation
4.05run simulation
4.06QA&QC simulation output
5.01deliver analysis sht
5.02deliver TPM sht, incl SOP clus.
5.03QA&QC maint standard
5.04deliver KPI dashboard
5.05deliver LCC
5.06distribute products to Stakeholders
Supportability processDeveloping the World Class Maintenance Standard
Project PM Step 4 Approach
Step 1 Step 2 Step 3 Step 4 Step 5
Preparation Supplier / OEM analysis Brewery AnalysisReconciliation& Simulation
Product Delivery
Open
Close
Open
Close
Open
Close
Open
Close
Open
Close
Next
Supportability products
Maintenance plan
Performance Improvement
Life Cycle Analysis
Strategy and ImproveOperational
Taxonomy
Top 10 Downtime
Top 10Tasks Duration
Stockitems/level
Risk mitigation
Extra CILT tasks
Summary
• Extensive partnership and cooperation
• Indepth knowledge sharing analysis
• Improved machine and line performance
Overview | Multimodule Labeller and Cold Glue Aggregate
BottomOperator Panel Exterior
Top Pneumatic ComponentsCenterE lectr ical Components
Cold Glue Aggregate
Handl ing Parts
Close
Handling Parts
Starwheel
Brush
Interior infeed guide
Gearwheel sprocket
CloseBack
Handling Parts
Starwheel
Brush
Interior infeed guide
Gearwheel sprocket
CloseBack
Handling Parts | Starwheel
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerchange parts, handling partsSTARWHEEL BRAKE SHOE H= 20 Condition basedInspection all brake shoes in case of worn out. In
case of missing one
0 1 Operator SOP11
Multimodule labellerchange parts, handling partsSTARWHEEL BRAKE SHOE H= 20 Planned correctiveExchange all brake shoes in case of worn out. In case
of missing one
0 0 Operator 0
Multimodule labellerchange parts, handling partsHANDLING PARTS1.INFEED STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTS2.INFEED STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTSDISCHARGE STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTS2. DISCHARGE STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTS1.INFEED STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTSSTARWHEEL 3 LEVELS PITCH CIRCLE 600Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTSDOUBLE STARWHEEL PITCH CIRCLE 600Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTSSTARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a
convenient time after inspection
0 0 Mech. 0
Starwheel
Brush
Interior infeed guide
Gearwheel sprocket
Back Close
Handling Parts | Brush
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerHANDLING PARTSBRUSH BRUSH Condition basedVisual inspection of brush (On CILT list, after change
over)
0 0,5 Operator CILT
Multimodule labellerHANDLING PARTSBRUSH BRUSH Planned correctiveExchange brush after inspection 0 0 Operator 0
Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY L= 90 Condition basedVisual inspection of brush (On CILT list, after change
over)
0 0,5 Operator CILT
Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY L= 90 Planned correctiveExchange brush after inspection 0 0 Operator 0
Multimodule labellerHANDLING PARTSBRUSH BRUSH Condition basedVisual inspection of brush (On CILT list, after change
over)
0 0,5 Operator CILT
Multimodule labellerHANDLING PARTSBRUSH BRUSH Planned correctiveExchange brush after inspection 0 0 Operator 0
Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY H= 60 Condition basedVisual inspection of brush (On CILT list, after change
over)
0 0,5 Operator CILT
Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY H= 60 Planned correctiveExchange brush after inspection 0 0 Operator 0
Multimodule labellerHANDLING PARTSBRUSH BRUSH Condition basedVisual inspection of brush (On CILT list, after change
over)
0 0,5 Operator CILT
Multimodule labellerHANDLING PARTSBRUSH BRUSH Planned correctiveExchange brush after inspection 0 0 Operator 0
Multimodule labellerHANDLING PARTSBRUSH BRUSH Condition basedVisual inspection of brush (On CILT list, after change
over)
0 0,5 Operator CILT
Multimodule labellerHANDLING PARTSBRUSH BRUSH Planned correctiveExchange brush after inspection 0 0 Operator 0
Multimodule labellerHANDLING PARTSBRUSH BRUSH Condition basedVisual inspection of brush (On CILT list, after change
over)
0 0,5 Operator CILT
Multimodule labellerHANDLING PARTSBRUSH BRUSH Planned correctiveExchange brush after inspection 0 0 Operator 0
Starwheel
Brush
Interior infeed guide
Gearwheel sprocket
Back Close
Handling Parts | Interior infeed guide
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARCondition basedVisual inspection infeed guide Stop star 0 4 Operator SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARPlanned correctiveExchange infeed guide stop star after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARCondition basedVisual inspection infeed guide Stop star 0 4 Operator SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARPlanned correctiveExchange infeed guide stop star after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Etc.
Starwheel
Brush
Interior infeed guide
Gearwheel sprocket
Back Close
Handling Parts | Gearwheel sprocket
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellermain drive GEARWHEEL/SPROCKETSPROCKET M=4 Z=150 Condition basedVisual inspection of gear wheel 0 12 Mech. SOP4
Multimodule labellermain drive GEARWHEEL/SPROCKETSPROCKET M=4 Z=150 Planned correctiveExchange sprocket after inspection 0 0 Mech. 0
Multimodule labellermain drive GEARWHEEL/SPROCKETGEARWHEEL/SPROCKET Condition basedVisual inspection of gear wheel 0 12 Mech. SOP4
Multimodule labellermain drive GEARWHEEL/SPROCKETGEARWHEEL/SPROCKET Planned correctiveExchange sprocket after inspection 0 0 Mech. 0
Starwheel
Brush
Interior infeed guide
Gearwheel sprocket
Back Close
Bottom
Drive for Infeed Worm
Drive infeed worm
Height Adjustment Uni t
Main dr ive
Tr igger Uni t
CloseBack
Bottom
Drive for Infeed Worm
Drive infeed worm
Height Adjustment Uni t
Main dr ive
Tr igger Uni t
CloseBack
Bottom | Height adjustment unitBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellermain drive DRIVE FOR HEIGHT ADJUSTMENTROLLER CHAIN 12 B-1 D8187Condition basedVisual inspection of the drive and grease the chain.
(See other 'bottom' parts)
0 4 Mech. SOP6
Multimodule labellermain drive DRIVE FOR HEIGHT ADJUSTMENTROLLER CHAIN 12 B-1 D8187Planned correctiveExchange chain and sprockets after visual inspection 0 0 Mech. 0
Multimodule labellermain drive HEIGHT ADJUSTMENT PITCH 1800/2400DRIVE FOR HEIGHT ADJUSTMENTCondition basedVisual inspection of the drive 0 4 Mech. SOP6
Multimodule labellermain drive HEIGHT ADJUSTMENT PITCH 1800/2400DRIVE FOR HEIGHT ADJUSTMENTPlanned correctiveExchange drive 0 0 Mech. 0
Bottom | Drive for infeed wormBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerinfeed worm, bottle stop star wheelDRIVE FOR INFEED WORMDRIVE FOR INFEED WORM Condition basedInspect drive for infeed 0 12 Mech. SOP55
Multimodule labellerinfeed worm, bottle stop star wheelDRIVE FOR INFEED WORMDRIVE FOR INFEED WORM Planned correctiveExchange shaft & bearings 0 0 Mech. 0
Multimodule labellerencoder, trigger unitDRIVE, TRIGGER UNITDRIVE, TRIGGER UNIT Breakdown Exchange trigger unit 0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelIDLER/TENSION ROLLERIDLER/TENSION ROLLER Condition basedVisual inspection by loosening the tension roller 0 4 Operator SOP1
Multimodule labellerinfeed worm, bottle stop star wheelIDLER/TENSION ROLLERIDLER/TENSION ROLLER Planned correctiveChange tension roller after inspection 0 0 Operator 0
Multimodule labellerinfeed worm, bottle stop star wheelINTERMEDIATE WHEELINTERMEDIATE WHEEL Condition basedVisual inspection of gear wheel 0 12 Mech. SOP4
Multimodule labellerinfeed worm, bottle stop star wheelINTERMEDIATE WHEELINTERMEDIATE WHEEL Planned correctiveExchange sprocket after inspection 0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 32TOOTHED PULLEY Z= 32 Condition basedVisual inspection of pulley 0 4 Operator SOP1
Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 32TOOTHED PULLEY Z= 32 Planned correctiveExchange pulley after inspection 0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33EAS CLUTCH 01 / 490.625.1SCondition basedLubrication of the coupling (Not on CILT list) 0 4 Mech. SOP1
Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33EAS CLUTCH 01 / 490.625.1SPlanned correctiveExchange complete coupling (comes as
package/assembly)
0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33TIMING BELT HTD 1760-8M-30Condition basedVisual inspection of the belt. Checking tension of
belt.
0 4 Operator SOP1
Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33TIMING BELT HTD 1760-8M-30Planned correctiveChange belt after inspection 0 0 Operator 0
Bottom | Drive infeed wormBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerinfeed worm, bottle stop star wheelDRIVE, INFEED WORMDRIVE SHAFT K 65/4 L= 210/ 240Time based Exchange drive shaft 0 520 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelDRIVE, INFEED WORMRUBBER BELLOWS V6- 93Planned correctiveExchange protection balg after inspection 0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelDRIVE, INFEED WORMRUBBER BELLOWS V6- 93Condition basedVisual inspection of protection balg. 0 4 Mech. SOP1
Bottom | Main driveBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellermain drive INTERMEDIATE WHEELINTERMEDIATE WHEEL Breakdown Exchange gear wheel 0 0 Mech. 0
Multimodule labellermain drive INTERMEDIATE WHEELINTERMEDIATE WHEEL Breakdown Exchange gear wheel 0 0 Mech. 0
Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Condition basedInspection of oil level, play, leakages. 0 12 Mech. SOP3
Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Planned correctiveExchange E-motor and gearbox after inspection 0 0 Mech. 0
Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Condition basedExchange oil 0 52 Mech. 0
Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Planned correctiveExchange E-motor and gearbox after inspection 0 0 Mech. 0
Multimodule labellermain drive MAIN DRIVE GEARWHEEL/SPROCKET Condition basedVisual inspection of sprocket check grease on sprocket, check wear on pockets12 Mech. SOP4
Multimodule labellermain drive MAIN DRIVE GEARWHEEL/SPROCKET Planned correctiveExchange sprocket after inspection 0 0 Mech. 0
Bottom | Trigger unitBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerencoder, trigger unitTRIGGER COMB. ABSOLUTE AND INCREMENTAL ENCODERBreakdown Exchange ABSOLUTE AND INCREMENTAL ENCODER 0 0 Elec. 0
Center
Dead Plate
Bott le and Can stop
Conveyer Dr ive
Container Orientat ion
System
Container Table
Conveyor Assembly
Feed Screw Dr ive
Main Bearing
Starwheel Column
CloseBack
Center
Dead Plate
Bott le and Can stop
Conveyer Dr ive
Container Orientat ion
System
Container Table
Conveyor Assembly
Feed Screw Dr ive
Main Bearing
Starwheel Column
CloseBack
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerconveyor, air conveyorCONVEYOR DRIVECONVEYOR DRIVE Condition basedExchange conveyor drive 0 156 Mech. 0
Multimodule labellerconveyor, air conveyorCONVEYOR DRIVEGEARWHEEL/SPROCKET Breakdown Exchange conveyor gearwheel 0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelTTLE GUIDE ASY.TTLE GUIDE ASY. Condition basedVisual inspection of wear plate on scratches, plastic
coming loose. On CILT list.
0 4 Operator SOP12
Multimodule labellerinfeed worm, bottle stop star wheelTTLE GUIDE ASY.TTLE GUIDE ASY. Planned correctiveExchange the wear plate after inspection. It is fitted on the gearbox. Also need new screws when exchanging0 Operator 0
Center | Conveyer DriveCloseBack
Center | Bottle and Can stopBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE AND CAN STOPBOTTLE STOP Condition basedVisual inspection of wear strip 0 4 Operator SOP60
Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE AND CAN STOPBOTTLE STOP Planned correctiveExchange wear strip after inspection 0 0 Operator 0
Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE AND CAN STOPWORM ADJUSTMENT Breakdown Exchange worm adjustment 0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Condition basedVisual inspection on starwheels. Done by operator
after change over.
Inspection with dummy bottle/calibre (with go/no-go)4 Mech. SOP9
Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Planned correctiveExchange starwheel after inspection 0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelSINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)Condition basedVisual inspection on wear and check the function of
the piston.
0 4 Operator SOP63
Multimodule labellerinfeed worm, bottle stop star wheelSINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)Planned correctiveExchange air cylinder 0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelSUPPORT / BRACKETPROXIMITY SENSOR ASI Breakdown Exchange sensor & sprocket 0 0 Mech. 0
Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Condition basedVisual inspection of starwheels. Done by operator
after change over.
0 52 Operator SOP9
Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Planned correctiveExchange starwheel after inspection 0 0 Mech. 0
Bott le and Can stop
Bott le guide CPL.
Center | Bottle guide CPL.Back Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE GUIDE CPL.WEAR PLATE Condition basedVisual inspection of wear plate on scratches, plastic
coming loose.
0 4 Operator SOP12
Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE GUIDE CPL.WEAR PLATE Planned correctiveExchange the wear plate after inspection. 0 0 Operator 0Bott le and Can stop
Bott le guide CPL.
Center | Container Orientation SystemBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerelectrics, electronic componentsCONTAINER ORIENTATION SYSTEMCAMERA HEAD Breakdown Exchange camera head Very essential skills are needed to do the right setting for quality reasons after installation. Krones skills together with part are needed. 0 Elec. 0
Center | Container tableBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerbottle table CONTAINER TABLECONTAINER PLATE BEARING Breakdown Exchange container plate bearing 0 0 Mech. 0
Multimodule labellerbottle table CONTAINER PLATE BEARINGSERVOMOTOR BOTTLE TABLE CONTROL0 Inspection of oil leakage; MCA analysis; Check play on
bearing/shaft
0 26 Elec. SOP129
Multimodule labellerbottle table CONTAINER PLATE BEARINGSERVOMOTOR BOTTLE TABLE CONTROL0 Exchange servo motor after inspection 0 416 Mech./Elec.0
Multimodule labellerbottle table CONNECTION LINES SERVO TABLESERVO CONNECTING CABLE 4.0MCondition basedVisual inspection of cable 0 4 Operator SOP41
Multimodule labellerbottle table CONNECTION LINES SERVO TABLESERVO CONNECTING CABLE 4.0MPlanned correctiveExchange cable after inspection 0 0 Elec. 0
Multimodule labellerbottle table CONNECTION LINES SERVO TABLEEnd resistance Condition basedMeasurement of resistance in the Y-box When roll out to new brewery. Training needed to understand relation machine and network52 Elec. SOP41
Multimodule labellerbottle table CONNECTION LINES SERVO TABLEEnd resistance Planned correctiveExchange resistor after resistance measurement When roll out to new brewery. Training needed to understand relation machine and network0 Elec. 0
Center | Conveyor AssemblyBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerconveyor, air conveyorCONVEYOR CONVEYOR ASY Breakdown Exchange conveyor assy 0 0 Mech. 0
Multimodule labellerconveyor, air conveyorBACK-UP SWITCH ASYPROXIMITY DETECTOR ASI Breakdown Exchange sensor 0 0 Elec. CILT
Conveyor Assembly
Adjustment F.Bott leguide
Center | Adjustment F.Bottle guideBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerconveyor, air conveyorADJUSTMENT F.BOTTLE GUIDEADJUSTMENT F.BOTTLE GUIDEBreakdown Exchange bottle guide adjustment 0 0 Mech. 0
Conveyor Assembly
Adjustment F.Bott leguide
Center | Dead plateBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14
Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14
Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE ASY INFEED I PITCH CIRCLE 600Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE ASY INFEED I PITCH CIRCLE 600Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE/CENTER GUIDE 600/600Condition basedVisual inspection of guide/centre guide 0 4 Operator SOP12
Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE/CENTER GUIDE 600/600Planned correctiveExchange guide/centre guide after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14
Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14
Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Center | Feed screw driveBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Condition basedVisual inspection of worm on wear (CILT) 0 4 Operator SOP62
Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Time based Exchange worm including bearings, insert and screw 0 208 Mech. 0
Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Condition basedVisual inspection of worm on wear (CILT) No
preventive replacement
0 1 Operator CILT
Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Planned correctiveExchange worm including bearings, insert and screw
after inspection
0 0 Mech. 0
Multimodule labellerinfeed worm, bottle stop star wheelFEED SCREW DRIVE VAR. 3GEARBOX SOG59.2-0004-2-A Breakdown Exchange gearbox 0 0 Mech. 0
Center | Main bearingBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellermain drive MAIN BEARING STD./SERVO PITCH 1800/2400MAIN BEARING Condition basedVibration measurement of main bearing 0 12 Mech. SOP66
Multimodule labellermain drive MAIN BEARING STD./SERVO PITCH 1800/2400MAIN BEARING Planned correctiveExchange main bearing when measurements show
certain amount of degradation of the bearing
0 0 Mech./Elec.0
Center | Starwheel ColumnBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerstar wheel columnsSTARWHEEL COLUMNSTARWHEEL COLUMN Breakdown Exchange bearing 0 0 Mech. 0
Multimodule labellerstar wheel columnsSTARWHEEL COLUMNV-RING 110A Time based Exchange seal 0 26 Mech. 0
Multimodule labellerstar wheel columnsSTARWHEEL FASTENING CPL. VARIANT IISTARWHEEL MOUNT Breakdown Exchange star wheel mount 0 0 Mech. 0
Multimodule labellerstar wheel columnsSTARWHEEL FASTENING CPL. VARIANT IISTAR KNOB CPL M10 A= 55 Breakdown Exchange star knob 0 0 Operator 0
TopCloseBack
Top
Centring Head
CloseBack
Top | Centring HeadClose
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellermachine head, centring headCENTRING HEADCENTRING HEAD Time based Exchange/overhaul centering head 0 104 Mech. 0
Multimodule labellermachine head, centring headmachine head, centring headMACHINE HEAD/TOP PART Time based Exchange/overhaul centering head 104 52 Mech. 0
Multimodule labellermachine head, centring headPhoto electric sensor PRK 18/4 DL.5Photo electric sensor PRK 18/4 DL.4Breakdown Exchange photo electric sensor 0 0 Elec. 0
Multimodule labellermachine head, centring headPROXIMITY SENSORPROXIMITY SENSOR Breakdown Exchange proximity sensor 0 0 Elec. 0
Multimodule labellermachine head, centring headPROXIMITY SENSORPROXIMITY SENSOR Breakdown Exchange proximity sensor 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsPROXIMITY DETECTORPROXIMITY DETECTOR Breakdown Exchange proximity sensor 0 0 Elec. 0
Multimodule labellermachine head, centring headPROXIMITY SENSORPROXIMITY SENSOR Breakdown Exchange proximity sensor 0 0 Elec. 0
Multimodule labellerHANDLING PARTSSLIDE GUIDE CPL.CAM ROLLER/FOLLOWER Time based Exchange cam roller 0 13 Mech. 0
Back
ExteriorCloseBack
Exterior
Central Lubricat ion System
CloseBack
Exterior | Central Lubrication SystemBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerpneumatic componentsCENTRAL LUBRICATIONCENTRAL LUBRICATION Breakdown Exchange central lubrication 0 0 Mech. 0
Multimodule labellerpneumatic componentsCENTRAL LUBRICATIONMANOMETRIC SWITCH Breakdown Exchange manometric switch 0 0 Mech. 0
Multimodule labellerpneumatic componentsCENTRAL LUBRICATIONPRESSURE GAUGE Breakdown Exchange pressure gauge 0 0 Mech. 0
Pneumatic ComponentsCloseBack
Pneumatic Components | Air Service Unit
Air Serv ice Uni t
CloseBack
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerpneumatic componentsAIR SERVICE UNITAIR SERVICE UNIT Breakdown Exchange pneumatic unit 0 0 Mech. 0
Multimodule labellerpneumatic componentsAIR SERVICE UNITPRESSURE GAUGE Breakdown Exchange pressure gauge 0 0 Mech. 0
Multimodule labellerpneumatic componentsMANOMETRIC SWITCHMANOMETRIC SWITCH Condition basedFunctional test of manometric switch 0 1 Operator SOP49
Multimodule labellerpneumatic componentsMANOMETRIC SWITCHMANOMETRIC SWITCH Planned correctiveExchange manometric switch after inspection 0 0 Elec. 0
Multimodule labellerpneumatic componentsVALVE MANIFOLDVALVE MANIFOLD Breakdown Exchange valve manifold 0 0 Mech. 0
Multimodule labellerpneumatic componentsDIRT TRAP 60-2/KDIRT TRAP 60-2/K Breakdown Exchange sieve 0 0 Mech. 0
Electronic ComponentsCloseBack
Electronic Components
Electronic Components
CloseBack
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellermachine head, centring headELECTRONIC COMPONENTSSlip-ring DTS5 Condition basedControl and inspect condition transmitter 0 156 Elec. SOP114
Multimodule labellermachine head, centring headELECTRONIC COMPONENTSSlip-ring DTS5 Planned correctiveExchange transmitter after inspection 0 0 Elec. 0
Multimodule labellermachine head, centring headELECTRONIC COMPONENTSSlip-ring DTS5 Time based Read out encoder 0 12 Elec. SOP116
Multimodule labellermachine head, centring headELECTRONIC COMPONENTSPOWER SUPPLY UNIT Condition basedInspection servo motor on leakage and MCA SOP 52 Elec. SOP148
Multimodule labellermachine head, centring headELECTRONIC COMPONENTSPOWER SUPPLY UNIT Planned correctiveReplacement power supply after inspection 0 0 Elec. 0
Multimodule labellerADAPTING TRANSFORMER ASY. IN HOUSINGASSEMBLY (CONSTR. GRP.)FAN / VENTILATOR Breakdown Exchange cooling fan 0 0 Elec. 0
Multimodule labellerCHEESE HD.SCREWCHEESE HD.SCREWSWITCH Breakdown Exchange emergency stop Normal mechanic work0 Elec. 0
Multimodule labellerFUNCTIONAL GROUP - ELECTRICALCLAMP/TERMINALPOWER SUPPLY UNIT Breakdown Exchange converter 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsCONTROL CABINETCOOLING UNIT/AIR CONDITIONERCondition basedCheck on contamination of ventilator. Check on
ambient temperature. Check on the air inlet
0 12 Elec. SOP46
Multimodule labellerelectrics, electronic componentsCONTROL CABINETCOOLING UNIT/AIR CONDITIONERPlanned correctiveExchange cooling unit completely after inspection 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsCONTROL CABINETDual-Frame grabber PCI-2X-XIP-10mBreakdown Exchange frame grabber 0 0 Elec. 0
Multimodule labellerDOCUMENTSCONTROL CABINETCONTROL CABINET Breakdown Exchange control panel 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsCONTROL CABINETPOWER CIRCUIT BREAKER Breakdown Exchange circuit breaker 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsEQUIPOTENTIAL BONDINGPOWER CIRCUIT BREAKER 80A 3POLEBreakdown Exchange circuit breaker 0 0 Elec. 0
Multimodule labellerFUNCTIONAL GROUP - ELECTRICALFREQUENCY CONVERTERFREQUENCY CONVERTER Breakdown Exchange of frequency converter 0 0 Elec. 0
Multimodule labellerFUNCTIONAL GROUP - ELECTRICALFREQUENCY CONVERTERFREQUENCY CONVERTER FC 302 1,5KWBreakdown Exchange of frequency converter 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsFUNCTIONAL GROUP - ELECTRICALENCODER SIGNAL SPLITTER USABreakdown Exchange encoder 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsFUNCTIONAL GROUP - ELECTRICALMOTOR DIRECT-ON-LINE STARTERBreakdown Exchange circuit breaker 0 0 Elec. 0
Multimodule labellerFUNCTIONAL GROUP - ELECTRICALINPUT BOARDDigital input module Breakdown Exchange I/O board 0 0 Elec. 0
Multimodule labellerFUNCTIONAL GROUP - ELECTRICALMOTOR DIRECT-ON-LINE STARTEROPTOCOUPLER Breakdown Exchange of optocoupler 0 0 Elec. 0
Multimodule labellerFUNCTIONAL GROUP - ELECTRICALMOTOR DIRECT-ON-LINE STARTEROPTOCOUPLER Breakdown Exchange of optocoupler 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsMOTOR OVERLOAD SWITCHPOWER CIRCUIT BREAKER 45.0-63.0ABreakdown Exchange circuit breaker 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsMoulded case circuit breakerPOWER CIRCUIT BREAKER Breakdown Exchange circuit breaker 0 0 Elec. 0
Multimodule labellerFUNCTIONAL GROUP - ELECTRICALOUTPUT BOARDDigital output module Breakdown Exchange I/O board 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsPOWER CIRCUIT BREAKERSAFETY SWITCH 3RV24 11-1CA10Breakdown Exchange safety switch 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsPOWER CIRCUIT BREAKERSAFETY SWITCH 3RV24 11-1HA10Breakdown Exchange safety switch 0 0 Elec. 0
Multimodule labellerelectrics, electronic componentsRAIL FAN / VENTILATOR Breakdown Exchange cooling fan 0 0 Elec. 0
Operator PanelCloseBack
Operator Panel
Operator Panel
CloseBack
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerCONTROL PANELOPERATOR PANELOPERATOR PANEL Breakdown Exchange operator panel 0 0 Elec. 0
Multimodule labellerCONTROL PANELOPERATOR PANELEmergency-stop pushbutton Breakdown Exchange emergency stop button 0 0 Elec. 0
Cold Glue AggregateCloseBack
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Cold Glue AggregateCloseBack
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerlabelling stationSTATION STATION Condition basedInspection of station 0 52 Mech. SOP149
Multimodule labellerlabelling stationFASTENING ASSEMBLYDISPLACEMENT TRANSDUCER Breakdown Exchange displacement transducer 0 0 Elec. 0
Cold Glue Aggregate | Basic Labelling StationCloseBack
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Cold Glue Aggregate | Pallet ShaftClose
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Condition basedVisual inspection of glue pallets, check on play,
lubrication.
0 12 Mech. SOP26
Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Planned correctiveExchange pallet shaft after inspection, Exchange
glue pallets after inspection
0 0 Mech. 0
Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Condition basedVisual inspection of glue pallets, check on play,
lubrication.
0 12 Mech. SOP26
Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Planned correctiveExchange pallet shaft after inspection, Exchange
glue pallets after inspection
0 0 Mech. 0
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Back
Cold Glue Aggregate | Label MagazineClose
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Back
Cold Glue Aggregate | Label FollowerClose
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30
Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Back
Cold Glue Aggregate | GuideClose
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerguard, machine guardGUIDE BALL BEARING DOUBLE ROW LBBR 25/HV6Breakdown Replace bearing of machine guard 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE FLAP GUIDE/FLAP Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12
Multimodule labellerchange parts, handling partsGUIDE FLAP GUIDE/FLAP Planned correctiveExchange flap guide after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12
Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Planned correctiveExchange flap guide after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELGUIDE/FLAP Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12
Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELGUIDE/FLAP Planned correctiveExchange flap guide after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY INFEED I PITCH CIRCLE 600Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY INFEED I PITCH CIRCLE 600Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDECondition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Condition basedInspection wear strip on damage and with dummy
bottle (go/no-go)
Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12
Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Planned correctiveExchange flap guide after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=351Anvil Condition basedVisual inspection anvil bar after change over 0 1 Mech. SOP30
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=352Anvil Planned correctiveChange anvil bar after visual inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Etc.
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Back
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerlabelling stationSTATION STATION Condition basedInspection of station 0 52 Mech. SOP149
Multimodule labellerlabelling stationFASTENING ASSEMBLYDISPLACEMENT TRANSDUCER Breakdown Exchange displacement transducer 0 0 Elec. 0
Cold Glue Aggregate | StationClose
Guide
Label Fol lower
Label Handl ing Parts
Label Magazine
Pal let Shaft
Gr ipper Cyl inder
Stat ion
Back
Cold Glue Aggregate | Gripper CylinderClose
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerHANDLING PARTSSLIDE GUIDE CPL.CAM ROLLER/FOLLOWER Time based Exchange cam roller 0 13 Mech. 0
Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Condition basedVisual inspection on wear. Check the play of the
bushes.
0 1 Operator SOP33
Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Planned correctiveExchange the sponge roller after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Condition basedVisual inspection on wear. Check the play of the
bushes.
0 1 Operator SOP33
Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Planned correctiveExchange the sponge roller after inspection 0 0 Operator 0
Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Condition basedVisual inspection on wear. Check the play of the
bushes.
0 1 Operator SOP75
Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Planned correctiveExchange the sponge roller after inspection 0 0 Operator 0
Multimodule labellerHANDLING PARTSGripper fingerSHAFT L=111 Breakdown Exchange ring or complete shaft for gripper finger 0 0 Mech. 0
Multimodule labellerHANDLING PARTSGripper fingerSHAFT L=120 Breakdown Exchange ring or complete shaft for gripper finger 0 0 Mech. 0
Multimodule labellerHANDLING PARTSGripper fingerSHAFT L= 80 Breakdown Exchange ring or complete shaft for gripper finger 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350ROLLER LEVER CPL. Condition basedVisual inspection of rollers (also lubricate with oil) 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350ROLLER LEVER CPL. Planned correctiveExchange rollers after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350SUPPORTING ARM Condition basedLubricate grease, visual inspection of holding arm 0 1 Mech. SOP147
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350SUPPORTING ARM Planned correctiveExchange holding arm after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350PIVOTED BEARING Breakdown Exchange pivot bearing 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350PIVOTED BEARING Condition basedInspection on pivot bearing 0 26 Mech. SOP150
Multimodule labellerHANDLING PARTSGRIPPER STANDARD 8ST W/O PUSHER D=350ROLLER LEVER CPL. Condition basedInspection: check rollers. Operation adjust pressure
to a level that is too high. Max =1.8 bar.
0 4 Mech. SOP
Multimodule labellerHANDLING PARTSGRIPPER STANDARD 8ST W/O PUSHER D=350ROLLER LEVER CPL. Planned correctiveExchange roller 0 0 Mech. 0
Multimodule labellerHANDLING PARTSGRIPPER STANDARD 8ST W/O PUSHER D=350HOLDING ARM Breakdown Exchange supporting arm 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP17
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350BEARING Breakdown Exchange pivot bearing 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=351Anvil Condition basedVisual inspection anvil bar after change over 0 1 Mech. SOP30
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=352Anvil Planned correctiveChange anvil bar after visual inspection 0 0 Mech. SOP
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350BEARING Condition basedInspection on pivot bearing 0 26 Mech. SOP150
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=351Anvil Condition basedVisual inspection anvil bar after change over 0 1 Mech. SOP30
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=352Anvil Planned correctiveChange anvil bar after visual inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=351Anvil Condition basedVisual inspection anvil bar after change over 0 1 Mech. SOP30
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=352Anvil Planned correctiveChange anvil bar after visual inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34
Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0
Gripper Cyl inder
Label Handl ing Parts
Etc.
Back
Cold Glue Aggregate | Label Handling PartsClose
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. SOP147
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. SOP147
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. CILT
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. CILT
Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Planned correctiveExchange after inspection 0 0 Mech. 0
Gripper Cyl inder
Label Handl ing Parts
Back
Cold Glue Aggregate | Labelling Station HousingBack Close
Machine AssemblySub
AssemblyDescription
maintenance
strategyTask Description Criteria Interval Resource
SOP/OPL
needed
Multimodule labellerlabelling stationSTATION STATION Condition basedInspection of station 0 52 Mech. SOP149
Multimodule labellerlabelling stationFASTENING ASSEMBLYDISPLACEMENT TRANSDUCER Breakdown Exchange displacement transducer 0 0 Elec. 0
Risk mitigation♦ Select one of the indicated fields in the matrix
Risk Analysis Matrix
Weight factors 1 5 7 8
Breakdown Safety Environment Quality Repair cost > 2 year < 2 year Monthly weekly
1 No downtime No effect No effect No impact € 0 - until €2.500,- 12x
4 downtime < 1,5 hour Near missLeakage / spill non
toxic productAcceptable
(product in spec)€2.500,- until €10.000,-
6 downtime > 1,5 hour Incidentleakage / spill toxic
productFrozen product
(product out of spec)€10.000,- until €20.000,- 119x 57x
35 Brewery stop AccidentLeakage / spill toxic
product beyond acceptable level
Recall / consumer safety
more than €20.000,- 4x 5x
Close
Risk Mitigation
Maintenance significant item
(MSI)Sub Assembly Risk
Maintenance
strategyTask Description Risk factor after mitigation
PRESSURE GAUGE AIR SERVICE UNIT 1 Breakdown Exchange pressure gauge 1
MANOMETRIC SWITCH CENTRAL LUBRICATION 1 Breakdown Exchange manometric switch 1
PRESSURE GAUGE CENTRAL LUBRICATION 1 Breakdown Exchange pressure gauge 1
VALVE MANIFOLD VALVE MANIFOLD 1 Breakdown Exchange valve manifold 1
DIRT TRAP 60-2/K DIRT TRAP 60-2/K 1 Breakdown Exchange sieve 1
DRIVE, TRIGGER UNIT DRIVE, TRIGGER UNIT 1 Breakdown Exchange trigger unit 1
BALL BEARING DOUBLE ROW LBBR 25/HV6GUIDE 1 Breakdown Replace bearing of machine guard 1
STATION STATION 1 Breakdown Exchange of station 1
FAN / VENTILATOR RAIL 1 Breakdown Exchange cooling fan 1
FAN / VENTILATOR ASSEMBLY (CONSTR. GRP.) 1 Breakdown Exchange cooling fan 1
PIVOTED BEARING GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Breakdown Exchange pivot bearing 1
BEARING GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Breakdown Exchange pivot bearing 1
Back
1
Risk Mitigation
Maintenance significant item
(MSI)Sub Assembly Risk
Maintenance
strategyTask Description Risk factor after mitigation
AIR SERVICE UNIT AIR SERVICE UNIT 6 Breakdown Exchange pneumatic unit 6
CENTRAL LUBRICATION CENTRAL LUBRICATION 6 Breakdown Exchange central lubrication 6
MANOMETRIC SWITCH MANOMETRIC SWITCH 6 Condition based Functional test of manometric switch6
MANOMETRIC SWITCH MANOMETRIC SWITCH 6 Planned corrective Exchange manometric switch after inspection6
STARWHEEL COLUMN STARWHEEL COLUMN 6 Breakdown Exchange bearing 6
STARWHEEL MOUNT STARWHEEL FASTENING CPL. VARIANT II6 Breakdown Exchange star wheel mount 4
STAR KNOB CPL M10 A= 55 STARWHEEL FASTENING CPL. VARIANT II6 Breakdown Exchange star knob 6
SPROCKET M=4 Z=150 GEARWHEEL/SPROCKET 6 Condition based Visual inspection of gear wheel 6
SPROCKET M=4 Z=150 GEARWHEEL/SPROCKET 6 Planned corrective Exchange sprocket after inspection6
GEARWHEEL/SPROCKET GEARWHEEL/SPROCKET 6 Condition based Visual inspection of gear wheel 6
GEARWHEEL/SPROCKET GEARWHEEL/SPROCKET 6 Planned corrective Exchange sprocket after inspection6
PROXIMITY DETECTOR ASI BACK-UP SWITCH ASY 6 Breakdown Exchange sensor 4
DRIVE FOR INFEED WORM DRIVE FOR INFEED WORM 6 Condition based Inspect drive for infeed 6
DRIVE FOR INFEED WORM DRIVE FOR INFEED WORM 6 Planned corrective Exchange shaft & bearings 6
RUBBER BELLOWS V6- 93 DRIVE, INFEED WORM 6 Planned corrective Exchange protection balg after inspection6
RUBBER BELLOWS V6- 93 DRIVE, INFEED WORM 6 Condition based Visual inspection of protection balg.6
INTERMEDIATE WHEEL INTERMEDIATE WHEEL 6 Condition based Visual inspection of gear wheel 6
INTERMEDIATE WHEEL INTERMEDIATE WHEEL 6 Planned corrective Exchange sprocket after inspection6
IDLER/TENSION ROLLER IDLER/TENSION ROLLER 6 Condition based Visual inspection by loosening the tension roller6
IDLER/TENSION ROLLER IDLER/TENSION ROLLER 6 Planned corrective Change tension roller after inspection6
PROXIMITY SENSOR ASI SUPPORT / BRACKET 6 Breakdown Exchange sensor & sprocket 4
TOOTHED PULLEY Z= 32 TOOTHED LOCK WASHER Z= 32 6 Condition based Visual inspection of pulley 6
TOOTHED PULLEY Z= 32 TOOTHED LOCK WASHER Z= 32 6 Planned corrective Exchange pulley after inspection 6
EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 33 6 Condition based Lubrication of the coupling (Not on CILT list) 6
EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 33 6 Planned corrective Exchange complete coupling (comes as package/assembly)6Etc.
Back
6
Maintenance significant item
(MSI)Sub Assembly Risk
Maintenance
strategyTask Description Risk factor after mitigation
V-RING 110A STARWHEEL COLUMN 30 Time based Exchange seal 6
DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Condition based Inspection of surface of the dead plate6
DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Planned corrective Exchange after inspection 6
DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Condition based Inspection of surface of the dead plate6
DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Planned corrective Exchange after inspection 6
DEAD PLATE DEAD PLATE 30 Condition based Inspection of surface of the dead plate6
DEAD PLATE DEAD PLATE 30 Planned corrective Exchange after inspection 6
DEAD PLATE DEAD PLATE 30 Condition based Inspection of surface of the dead plate6
DEAD PLATE DEAD PLATE 30 Planned corrective Exchange after inspection 6
BOTTLE STOP BOTTLE AND CAN STOP 30 Condition based Visual inspection of wear strip 6
BOTTLE STOP BOTTLE AND CAN STOP 30 Planned corrective Exchange wear strip after inspection6
SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)30 Condition based Visual inspection on wear and check the function of the piston. 6
SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)30 Planned corrective Exchange air cylinder 6
TTLE GUIDE ASY. TTLE GUIDE ASY. 30 Condition based Visual inspection of wear plate on scratches, plastic coming loose. On CILT list. 6
TTLE GUIDE ASY. TTLE GUIDE ASY. 30 Planned corrective Exchange the wear plate after inspection.6
WEAR PLATE BOTTLE GUIDE CPL. 30 Condition based Visual inspection of wear plate on scratches, plastic coming loose. 6
WEAR PLATE BOTTLE GUIDE CPL. 30 Planned corrective Exchange the wear plate after inspection.6
MACHINE HEAD/TOP PART machine head, centring head 30 Time based Exchange/overhaul centering head6
CENTRING HEAD CENTRING HEAD 30 Time based Exchange/overhaul centering head6
INFEED GUIDE FOR STOP STAR INTERIOR INFEED GUIDE 30 Condition based Visual inspection infeed guide Stop star6
INFEED GUIDE FOR STOP STAR INTERIOR INFEED GUIDE 30 Planned corrective Exchange infeed guide stop star after inspection6
FEED SCREW COMPL. (IN STAINLESS STEEL)FEEDSCREW ASY STANDARD (LONG)30 Condition based Visual inspection of worm on wear (CILT)6
FEED SCREW COMPL. (IN STAINLESS STEEL)FEEDSCREW ASY STANDARD (LONG)30 Time based Exchange worm including bearings, insert and screw6
BRAKE SHOE H= 20 STARWHEEL 30 Condition based Inspection all brake shoes in case of worn out. In case of missing one6
Risk Mitigation
Etc.
Back
30
Risk Mitigation
Maintenance significant item
(MSI)Sub Assembly Risk
Maintenance
strategyTask Description Risk factor after mitigation
DRIVE SHAFT K 65/4 L= 210/ 240 DRIVE, INFEED WORM 35 Time based Exchange drive shaft 35
DRIVE FOR HEIGHT ADJUSTMENT HEIGHT ADJUSTMENT PITCH 1800/240035 Condition based Visual inspection of the drive 35
DRIVE FOR HEIGHT ADJUSTMENT HEIGHT ADJUSTMENT PITCH 1800/240035 Planned corrective Exchange drive 35
SWITCH CHEESE HD.SCREW 35 Breakdown Exchange emergency stop 35
Emergency-stop pushbutton OPERATOR PANEL 35 Breakdown Exchange emergency stop button 35
Back
35
Safety related consequences on drive shaft, switch & emergency botton.Quality related consequences on height adjustment.
Risk Mitigation
Maintenance significant item
(MSI)Sub Assembly Risk
Maintenance
strategyTask Description Risk factor after mitigation
SPONGE ROLLER SPONGE ROLLER 175 Condition based Visual inspection on wear. Check the play of the bushes.35
SPONGE ROLLER SPONGE ROLLER 175 Planned corrective Exchange the sponge roller after inspection35
ROLLING-ON PLATE ROLLING-ON PLATE ASY 175 Condition based Visual inspection of the plate. 35
ROLLING-ON PLATE CPL H75 X440 R1250 ORGROLLING-ON PLATE ASY 175 Condition based Visual inspection of the plate. 35
SPONGE ROLLER SPONGE ROLLER 175 Condition based Visual inspection on wear. Check the play of the bushes.35
SPONGE ROLLER SPONGE ROLLER 175 Planned corrective Exchange the sponge roller after inspection35
SPONGE ROLLER SPONGE ROLLER 175 Condition based Visual inspection on wear. Check the play of the bushes.35
SPONGE ROLLER SPONGE ROLLER 175 Planned corrective Exchange the sponge roller after inspection35
ROLLING-ON PLATE ROLLING-ON PLATE ASY 175 Planned corrective Exchange plate 35
ROLLING-ON PLATE CPL H75 X440 R1250 ORGROLLING-ON PLATE ASY 175 Planned corrective Exchange plate 35
Back
175
Quality related consequences on components.
Extra CILT tasksIn addition to TPM step 3
Close
Clean; Inspection; Lubrication; Tighten (CILT) Tasks
Maintenance significant item (MSI) Sub AssemblyFrequency
[Weeks]
# People
internalDiscipline
Duration
(min)
Complexity of
work
PROXIMITY DETECTOR ASI BACK-UP SWITCH ASY 312 1 O 30 M
DRIVE SHAFT K 65/4 L= 210/ 240 DRIVE, INFEED WORM 520 1 O 60 M
FEED SCREW COMPL. (IN STAINLESS STEEL) FEEDSCREW ASY STANDARD (LONG) 4 1 O 5 M
BOTTLE STOP STARWHEEL HANDLING PARTS 4 1 O 5 O
GRIPPER CYLINDER PLATE LABEL HANDLING PARTS 1. LABEL 12 1 O 15 M
GRIPPER CYLINDER PLATE LABEL HANDLING PARTS 1. LABEL 12 1 O 15 M
BRUSH BRUSH 0.5 1 O 5 L
GRIPPER CYLINDER PLATE LABEL HANDLING PARTS 1. LABEL 12 1 O 15 M
GRIPPER CYLINDER PLATE LABEL HANDLING PARTS 1. LABEL 12 1 O 15 M
BRUSH BODY L= 90 BRUSH 0.5 1 O 5 L
BRUSH BRUSH 0.5 1 O 5 L
FEED SCREW COMPL. (IN STAINLESS STEEL) FEEDSCREW ASY STANDARD (LONG) 1 1 O 5 M
BRUSH BODY H= 60 BRUSH 0.5 1 O 5 L
BRUSH BRUSH 0.5 1 O 5 L
BRUSH BRUSH 0.5 1 O 5 L
BRUSH BRUSH 0.5 1 O 5 L
Stock itemsClose
Stock items Electrical
Maintenance significant item (MSI) Sub Assembly # stock Maintenance strategy
PROXIMITY DETECTOR ASI BACK-UP SWITCH ASY 1 Breakdown
PROXIMITY SENSOR PROXIMITY SENSOR 1 Breakdown
PROXIMITY SENSOR PROXIMITY SENSOR 1 Breakdown
PROXIMITY DETECTOR PROXIMITY DETECTOR 1 Breakdown
COMB. ABSOLUTE AND INCREMENTAL ENCODER TRIGGER 1 Breakdown
End resistance CONNECTION LINES SERVO TABLE1 Condition based
End resistance CONNECTION LINES SERVO TABLE1 Planned corrective
Dual-Frame grabber PCI-2X-XIP-10m CONTROL CABINET 1 Breakdown
PROXIMITY SENSOR PROXIMITY SENSOR 1 Breakdown
DISPLACEMENT TRANSDUCER FASTENING ASSEMBLY 1 Breakdown
SWITCH CHEESE HD.SCREW 1 Breakdown
CONTROL CABINET CONTROL CABINET 1 Breakdown
POWER CIRCUIT BREAKER 80A 3POLE EQUIPOTENTIAL BONDING 1 Breakdown
POWER CIRCUIT BREAKER CONTROL CABINET 1 Breakdown
SAFETY SWITCH 3RV24 11-1CA10 POWER CIRCUIT BREAKER 1 Breakdown
POWER CIRCUIT BREAKER Moulded case circuit breaker1 Breakdown
SAFETY SWITCH 3RV24 11-1HA10 POWER CIRCUIT BREAKER 1 Breakdown
POWER CIRCUIT BREAKER 45.0-63.0A MOTOR OVERLOAD SWITCH 1 Breakdown
FREQUENCY CONVERTER FREQUENCY CONVERTER 1 Breakdown
Digital input module INPUT BOARD 1 Breakdown
Digital output module OUTPUT BOARD 1 Breakdown
POWER SUPPLY UNIT CLAMP/TERMINAL 1 Breakdown
OPTOCOUPLER MOTOR DIRECT-ON-LINE STARTER1 Breakdown
FREQUENCY CONVERTER FC 302 1,5KW FREQUENCY CONVERTER 1 Breakdown
OPTOCOUPLER MOTOR DIRECT-ON-LINE STARTER1 Breakdown
ENCODER SIGNAL SPLITTER USA FUNCTIONAL GROUP - ELECTRICAL1 Breakdown
MOTOR DIRECT-ON-LINE STARTER FUNCTIONAL GROUP - ELECTRICAL1 Breakdown
FAN / VENTILATOR RAIL 1 Breakdown
Emergency-stop pushbutton OPERATOR PANEL 1 Breakdown
FAN / VENTILATOR ASSEMBLY (CONSTR. GRP.) 1 Breakdown
Stock items Mechanical
Maintenance significant item (MSI) Sub Assembly # stock Maintenance strategy
AIR SERVICE UNIT AIR SERVICE UNIT 1 Breakdown
PRESSURE GAUGE AIR SERVICE UNIT 1 Breakdown
MANOMETRIC SWITCH CENTRAL LUBRICATION 1 Breakdown
PRESSURE GAUGE CENTRAL LUBRICATION 1 Breakdown
PROXIMITY SENSOR ASI SUPPORT / BRACKET 1 Breakdown
EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 331 Condition based
EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 331 Planned corrective
CONVEYOR DRIVE CONVEYOR DRIVE 1 Condition based
SERVOMOTOR BOTTLE TABLE CONTROL CONTAINER PLATE BEARING 1 Condition based
SERVOMOTOR BOTTLE TABLE CONTROL CONTAINER PLATE BEARING 1 Planned corrective
Photo electric sensor PRK 18/4 DL.4 Photo electric sensor PRK 18/4 DL.51 Breakdown
BALL BEARING DOUBLE ROW LBBR 25/HV6 GUIDE 1 Breakdown
MACHINE HEAD/TOP PART machine head, centring head2 Time based
CENTRING HEAD CENTRING HEAD 1 Time based
BRAKE SHOE H= 20 STARWHEEL 1 Planned corrective
CENTRING BELL HANDLING PARTS 1 Time based
BOTTLE PLATE CPL. STANDARD HANDLING PARTS 1 Time based
ROLLER LEVER CPL. GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
CAM ROLLER/FOLLOWER SLIDE GUIDE CPL. 1 Time based
SHAFT L=111 Gripper finger 1 Breakdown
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
SPONGE ROLLER SPONGE ROLLER 1 Condition based
SPONGE ROLLER SPONGE ROLLER 1 Planned corrective
BRUSH BRUSH 1 Condition based
BRUSH BRUSH 1 Planned corrective
SHAFT L=120 Gripper finger 1 Breakdown
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3511 Condition based
Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3521 Planned corrective
BRUSH BODY L= 90 BRUSH 1 Condition based
BRUSH BODY L= 90 BRUSH 1 Planned corrective
SHAFT L= 80 Gripper finger 1 Breakdown
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
BRUSH BRUSH 1 Condition based
BRUSH BRUSH 1 Planned corrective
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3511 Condition based
Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3521 Planned corrective
SPONGE ROLLER SPONGE ROLLER 1 Condition based
SPONGE ROLLER SPONGE ROLLER 1 Planned corrective
BRUSH BODY H= 60 BRUSH 1 Condition based
BRUSH BODY H= 60 BRUSH 1 Planned corrective
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
BRUSH BRUSH 1 Condition based
BRUSH BRUSH 1 Planned corrective
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3511 Condition based
Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3521 Planned corrective
BRUSH BRUSH 1 Condition based
BRUSH BRUSH 1 Planned corrective
BRUSH BRUSH 1 Condition based
BRUSH BRUSH 1 Planned corrective
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based
GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective
BOTTLE PLATE CPL. STANDARD HANDLING PARTS 1 Time based
SPONGE ROLLER SPONGE ROLLER 1 Condition based
SPONGE ROLLER SPONGE ROLLER 1 Planned corrective
Etc.
Performance Improvement
MACHINE ANALYSIS KPI DASHBOARD
Machinery Identification
Function Labeller Date 1/6/2015
Model MultiModule By Stork
Type K408264 Accepted PM
Supplier Brewery Optimised
Machinery PerformanceAvailability % 84,8% 90,9% 95,5%Reliability % 86,5% 93,4% 99,6%
MTBF hrs 111 102 121
Planned Maintenance
Downtime hrs/yr 150 212 388
Man hours hrs/yr 150 212 388
Materials €/yr 15.830 10.540 16.571
Unplanned Maintenance
Downtime hrs/yr 1.186 581 134
Man hours hrs/yr 48 60 28
Materials €/yr 22.732 14.215 11.028
Total Maintenance
Downtime hrs/yr 1.336 793 522
Man hours hrs/yr 198 272 416
Materials €/yr 38.562 24.755 22.599
Stock Held for MaintenanceValue € 63.353 62.894 37.319
Accepted by
HEINEKEN GSCS SUPPLIER
Risk based maintenance scrapsall maintenance on low risk MSI's
Extending life time of components due to condition based maintenance
Transition from unplanned maintenance to planned maintenance
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Life Cycle Analysis
MACHINE ANALYSIS Life Cycle Analysis (OPEX) DASHBOARD***
Machine Identification
Function MultiModule Labeller Date 1-6-2015
Model K408 By Stork
Type K408264 Accepted PM
Periode 1 Periode 2 Periode 3 Periode 4 Periode 5 Periode 6 Periode 7 Periode 8 Periode 9 Periode 10
Machinery PerformanceAvailabiltiy % 94,2% 94,1% 94,1% 94,1% 94,1% 93,9% 94,1% 93,9% 93,9% 95,4%
Reliability % 99,7% 99,7% 99,7% 99,7% 99,7% 99,6% 99,7% 99,7% 99,6% 99,7%
MTBF hrs 133 123 122 122 122 118 122 122 120 120
Impact on Planned MaintenanceDowntime hrs/yr 351 384 387 390 377 413 379 400 400 399
Man hours hrs/yr 351 384 387 390 377 413 379 400 400 399
Materials €/yr 5001 14299 17531 18286 16311 21886 17087 19918 20981 20164
Impact on Unplanned MaintenanceDowntime hrs/yr 156 133 129 129 128 139 124 135 130 133
Man hours hrs/yr 23 26 28 27 28 31 27 29 31 30
Materials €/yr 8910 10040 10603 10759 10541 11987 11072 11829 12013 12521
Stock held for MaintenanceValue € 37319 37319 37319 37319 37319 37319 37319 37319 37319 37319
Accepted by
HEINEKEN GSCS SUPPLIER
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Top 10Downtime
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ain
tenance t
ask
Time (hours)
Top 10 Downtime
Top 10Maintenance tasks
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Main
tenance t
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Top 10 Maintenance tasks
Number of actions
TaxonomyBasis for standardisation and optimisation
MSIMaintenance Significant Item
MIIMaintenance Insignificant Item
ChildA component or componentsthat belong to an MSI
Copy of MSISame part but with a different part number
Copy of ChildSame part but with a different part number
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Taxonomy based on function and following the process of the product throughout the machine.