Stordkonferansen, 7. juni 2017 Jan Arve Haugan, konsernsjef · ** Kvaerner total per year, incl....
Transcript of Stordkonferansen, 7. juni 2017 Jan Arve Haugan, konsernsjef · ** Kvaerner total per year, incl....
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Konkurransedyktig
for fremtiden
Stordkonferansen, 7. juni 2017
Jan Arve Haugan, konsernsjef
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Agenda
Kvaerner at a glance 1
Key drivers for implemented improvements 2
Further steps to be competitive for the future 3
Our industry: A keystone for value creation and welfare 4
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Complete offshore platforms and onshore plants
Concrete
solutions
Steel jacket
substructures
Platform
topsides
Onshore
oil and gas plants
World leading position, projects in Arctic conditions
Approximately 2 / 3 of all platforms at NCS
7 of Norway’s 7 largest onshore oil and gas plants
49 offshore wind mill substructures
Approx. 2 700 employees, 2 specialised facilities
= Examples of delivered platforms and onshore plants
Market leader,
Norway
Leading position,
Norway + world
Market leader,
Europe
Market leader
globally
3
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Agenda
Kvaerner at a glance 1
Key drivers for implemented improvements 2
Further steps to be competitive for the future 3
Our industry: A keystone for value creation and welfare 4
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Wake-up calls in 2012 and 2013:
Norwegian industry lost 0 - 7
Norwegian contractors were
not good enough
Also: Not all deliveries from
Asia met expectations
5
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Project cost base
Internal costs
Joint initiatives
with clients
Streamlined org.
Productivity
improvements
Cost reduction initiatives
0
20
40
60
80
100
120
Total costs for new topsides reduced 20-20%
~20-25%
Ind
ex
: %
ch
an
ge
2013 2017
Competitiveness improved significantly
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Focus on key performance drivers
Before we can make
step-change improvements to cost, technology, etc.,
we first have to control HSSE, quality and time
7 The Keystone Arch is the intellectual property of Kvaerner. All rights reserved.
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Predictable delivery is part of the culture:
The value of time and quality is enormous
8
Just 1 month extra time before production start = 1/4 billion NOK! lost for licence + society* EPC from Kvaerner = 36 months or less.
EPC from Asia = typically 43 months or more
Total cost from Norwegian EPC contractors ~NOK 3,75 bill. lower than far east contractors**
* Incl. lost Net Present Value for typical field development at NCS in recent years
** Based on typical NOK 8 billion platform topsides
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Internationally recognized for predictable deliveries:
All current projects on track
9
Johan Sverdrup riser platform jacket Johan Sverdrup utility and living quarters
topside Nyhamna expansion
Njord A Hebron GBS Aasta Hansteen completion assistance
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Agenda
Kvaerner at a glance 1
Key drivers for implemented improvements 2
Further steps to be competitive for the future 3
Our industry: A keystone for value creation and welfare 4
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We have just barely started our way to continuous improvement:
Driving for industrialisation
Standards Repetition + Measuring + + Innovation = Industrialisation
Technical specs
Procedures
Work processes
Contract T&C
Etc.
Copy effect
Streamlining
Systematic learning
Find Best Practice
Update directions
New ideas, solutions
Continuous improvement
Even better standardisation
Focus on simplification and “good enough”
1 2 3 4
11
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12
ACHIEVED RESULTS:
Digitalisation has reduced NDT costs 70%
45 % automatic welding (up ~ 500%)
Quality: < 6 cm rework on 15 km weld!
No staff reductions due to digitalisation
Costs level reduced by + 20%
Competitiveness strengthened
NEXT STEP IMPROVEMENTS:
Increase digitalisation, robotisation,
training of employees
Harvest potential to further enhance quality
Expand portfolio of products and services
Digitalisation and robotisation:
New successful improvement cases every quarter
Punch adm
Digital NDT
Service tower
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Agenda
Kvaerner at a glance 1
Key drivers for implemented improvements 2
Further steps to be competitive for the future 3
Our industry: A keystone for value creation and welfare 4
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The service and contracting industry realize Norway’s oil and gas resources:
Vital role for value creation and welfare
14
1 job with primary supplier = spin-off 3 additional jobs
Total O&G employment effect: ~250 000 pers.
Big employment impact* in all regions, such as:
1) 50 000 jobs in Rogaland
2) 30 000 jobs in Hordaland
3) 25 000 jobs in Oslo / Akershus region
4) 15 000 jobs in NW coast, Norway
5) 15 000 jobs in Trøndelag
6) 15 000 jobs in Northern Norway
Annual revenues, service / contracting industry
~ NOK 350 bill. domestic
~ NOK 150 bill. export
*= Jobs in oil and gas industry and employment effects for suppliers, etc.
Sources: Norsk Industri, Menon, SSB, Oslo Economics, Norsk Olje & Gass, etc.
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The service and contracting industry realize Norway’s oil and gas resources:
Vital role for value creation and welfare
15
It has taken 50 years to develop the Norwegian O&G industry cluster
For once, we have managed to combine:
International competitiveness
AND
Big volume: Real impact re jobs+value creation
To qualify for the term «the new oil», a new industry must provide:
Value creation > NOK 7 mill per employee (average for other jobs: ~NOK 800 000)
Produce 15% of GNP, 40% of total export
Deliver 20% of public income / budgets
Yield for new pension fund > NOK 7 000 bill.
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Contracting industry with expertise and competence
development of vital importance for Norway
16
4 top placements in NM
Bronze in EM
* Konkraft, signed by operators, contractors, suppliers, etc.
** Kvaerner total per year, incl. incoming + outgoing class
EPC-contractors are the hubs for much of the O&G cluster *
EPC = vital tasks for apprenticeships (Kvaerner has ~120** / year)
A group of Kvaerner’s apprentices Statoil awards Njord project to Kvaerner
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Concluding remarks
HSSE remains as licence to operate
Predictability wrt. quality and schedule is
critical for total cost
Norwegian suppliers are competitive if total
costs is evaluation criteria
Further improvements of industry is vital,
but must have strategic perspective: Industry structure must be long-term sustainable
Enable investments in competence, recruitment
Kvaerner has the strength, capability and
determination to invest if provisions are made
for new activity
17
Kvaerner’s ambition is to always
be able to offer the best total price
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Thank you!
We realise energy projects and values for customers and society
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Copyright
Copyright of all published material including photographs, drawings and images in this document remains vested in Kvaerner and third party contributors as appropriate.
Accordingly, neither the whole nor any part of this document shall be reproduced in any form nor used in any manner without express prior permission and applicable
acknowledgements. No trademark, copyright or other notice shall be altered or removed from any reproduction.
Disclaimer
This Presentation includes and is based, inter alia, on forward-looking information and statements that are subject to risks and uncertainties that could cause actual results to
differ. These statements and this Presentation are based on current expectations, estimates and projections about global economic conditions, the economic conditions of the
regions and industries that are major markets for Kværner ASA and Kværner ASA’s (including subsidiaries and affiliates) lines of business. These expectations, estimates and
projections are generally identifiable by statements containing words such as “expects”, “believes”, “estimates” or similar expressions. Important factors that could cause actual
results to differ materially from those expectations include, among others, economic and market conditions in the geographic areas and industries that are or will be major markets
for Kvaerner’s businesses, oil prices, market acceptance of new products and services, changes in governmental regulations, interest rates, fluctuations in currency exchange
rates and such other factors as may be discussed from time to time in the Presentation. Although Kværner ASA believes that its expectations and the Presentation are based
upon reasonable assumptions, it can give no assurance that those expectations will be achieved or that the actual results will be as set out in the Presentation. Kværner ASA is
making no representation or warranty, expressed or implied, as to the accuracy, reliability or completeness of the Presentation, and neither Kværner ASA nor any of its directors,
officers or employees will have any liability to you or any other persons resulting from your use.
Copyright and disclaimer
Copyright
Copyright of all published material including photographs, drawings and images in this document remains vested in Kvaerner and third party contributors as appropriate.
Accordingly, neither the whole nor any part of this document shall be reproduced in any form nor used in any manner without express prior permission and applicable
acknowledgements. No trademark, copyright or other notice shall be altered or removed from any reproduction.
Disclaimer
This Presentation includes and is based, inter alia, on forward-looking information and statements that are subject to risks and uncertainties that could cause actual results to
differ. These statements and this Presentation are based on current expectations, estimates and projections about global economic conditions, the economic conditions of the
regions and industries that are major markets for Kværner ASA and Kværner ASA’s (including subsidiaries and affiliates) lines of business. These expectations, estimates and
projections are generally identifiable by statements containing words such as “expects”, “believes”, “estimates” or similar expressions. Important factors that could cause actual
results to differ materially from those expectations include, among others, economic and market conditions in the geographic areas and industries that are or will be major markets
for Kvaerner’s businesses, oil prices, market acceptance of new products and services, changes in governmental regulations, interest rates, fluctuations in currency exchange
rates and such other factors as may be discussed from time to time in the Presentation. Although Kværner ASA believes that its expectations and the Presentation are based
upon reasonable assumptions, it can give no assurance that those expectations will be achieved or that the actual results will be as set out in the Presentation. Kværner ASA is
making no representation or warranty, expressed or implied, as to the accuracy, reliability or completeness of the Presentation, and neither Kværner ASA nor any of its directors,
officers or employees will have any liability to you or any other persons resulting from your use.
Copyright and disclaimer
19
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Kvaerner is an integrator for key parts of the value chain:
EPC-model can harvest potential for more effective interfaces
E P C HUC & I FEED DECOM
Engineering management
Assembly
HUC
Project management
Fabrication Tow-out / marine operations,
installation, production start
Concept development / FEED Procurement Project Management
Assembly
20
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Facing competitors with low cost labour:
Large potential in digitalisation and robotisation
21
Welding robot: Robot for 20 - 40 percent of some jacket scope 5 times faster than manual process
Progress & status reporting in the field
MC punch administration in the field
Tools & Equipment management app
Vending machines for consumables
Automation of yard logistics
Digitalisation of scaffolding and rigging
Digital Non-Destructive Testing
Construction Management dashboard
3D visualization of yard operations and tenders Mobile progress
reporting on
iPhone
Punch
administration
Tools & Equipment
app
Welding robot Wending machine