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    Basic principles of operation and applicationsof the Stirling engine from its invention in

    1816 to its modern uses

    Presented by: Dr. John Walsh

    Limerick Institute of Technology

    Department of Mechanical and Automobile Engineering

    School of Science, Engineering and Information Technology

    Engineering Technology Teachers Association

    Conference 2012

    Athenry, Co. Galway

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    Solar power generation is one of the modern ways in which

    Stirling engine technology is used.

    The Stirling engine

    ETTA conference 2012

    Dr. John Walsh 2

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    Presentation Contents:

    oHistory of the Stirling engine

    o Stirling engine principles of operation

    o The main components of a Stirling engineo The Stirling engine cycle: Gamma and

    Beta

    o Stirling engine performanceoApplications of the Stirling engine

    The Stirling engine

    ETTA conference 2012

    3Dr. John Walsh

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    Invented in 1816 by Robert Stirling

    The Stirling engine was originally

    known as a hot air engine

    First closed cycle hot-air engine

    Produces power by repeatedly heating

    and cooling a fixed amount of gas

    sealed inside the engine

    Intended as safer alternative to the

    steam engine

    The Stirling engine

    ETTA conference 2012

    History of the Stirling Engine

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    The Stirling engine

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    An improved Stirling engine wasinstalled at a Dundee iron foundry

    in 1843 to drive machinery.

    Engine produced thirty-seven

    horse-power (27.6 kW)

    Quieter, safer, and more efficient

    than the steam engines of the day,

    butit was not a success.

    More prone to breakages than thesteam engine due to its higher

    operating temperatures

    History of the Stirling Engine

    Replaced by a now safer steam engine

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    Stirling engine was unable to compete with the steam

    engine on an industrial scale

    Continued in use for smaller applications, the Stirling engine

    is remarkably quiet and reliable at lower power outputs.

    Stirling engines, unlike steam engines, could be operated

    safely by people with no background in engineering.

    End of the 19th century: Number of Stirling engines inoperation declinedInternal combustion engine and the

    electric motor

    The Stirling engine

    ETTA conference 2012

    History of the Stirling Engine

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    Forgotten about until in 1936: Philips needed an efficientengine to power radio receivers.

    Over the next 20 years: Stirling engine usage investigated

    for automotive, solar, cryocooler & submarine applications

    Philips coined the name Stirling engine

    The Stirling engine in modern times:

    o Solar energy.

    o

    Computer chip coolingo Domestic CHP units

    o Cryocooler technology

    o Backup power supply for submarines

    The Stirling engine

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    History of the Stirling Engine

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    Heating a gas causes it toexpand

    The Stirling engine

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    How does the Stirling engine work?

    Cooling a gas causes it tocontract

    Heating and cooling causes linear movement of the piston 9Dr. John Walsh

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    Piston linked to a circular disc, known as a flywheel

    Flywheel converts linear movement to rotational movement

    Flywheels momentum needed for continuous operation.

    Mechanical energy generated from temperature difference

    The Stirling engine

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    How does the Stirling engine work?

    Flywheel

    Principle of a Heat engine power

    from temperature difference 10Dr. John Walsh

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    Stirling engine is an externalcombustion engine

    Ability to generate power from any source of heat

    The Stirling engine

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    How does the Stirling engine work?

    External heat

    source 11Dr. John Walsh

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    Three layouts for Stirling engines: 1.Alpha, 2. Beta and 3. Gamma

    The Stirling engine

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    Stirling engine types

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    Three components common to all Stirling engines:

    The power pistonconnected to a flywheel via a

    crankshaft to provide the output power of the engine

    The displacermoves the air from one end of the

    cylinder to the other, unique to a Stirling engine

    The regeneratorreduces the amount of waste heat in

    the engine cycle to improve the efficiency of the engine,unique to a Stirling engine.

    The Stirling engine

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    Stirling engine main components

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    Heat is applied to one end of the displacer cylinder andextracted at the opposite end

    Displacer does not affect the pressure, it is not a piston,

    but instead controls the position of the gas in the cylinder

    The Stirling engine

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    The displacer and power pistons

    When the displacer

    moves, the air has

    to move round the

    displacer to get tothe other end of the

    cylinder

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    Displacer

    movement

    Th Sti li i

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    Displacer at cold end: gas at hot end increasing intemperature and pressure

    Displacer moves from cold end to hot end, pressurised gas is

    forced to the cold end, pushing the power piston forward

    The Stirling engine

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    The displacer and power pistons

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    Th Sti li i

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    When the displacer is at the hot end, the air is forced to the

    cold end. The air contracts and pulls the piston back

    The Stirling engine

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    The displacer and power pistons

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    Th Sti li i

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    Positioned in the air

    passageway between

    the hot and cold ends

    of the displacer

    cylinder

    The regenerator is a

    thermal store as gas

    moves between hot

    and cold ends

    The Stirling engine

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    The regenerator

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    Th Sti li i

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    Stage 1 Expansion (Heating)

    Power producing phase cycle

    Gas at hot end

    Expands to drive power piston

    Stage 2 Transfer

    Gas is moved around the displacer

    to the cold end

    The Stirling engine

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    The gamma Stirling engine cycle

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    The Stirling engine

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    Stage 3 Contraction (Cooling)

    Gas has moved to the cold end.

    Gas cools and contracts,

    allowing the piston inward.

    Stage 4 Transfer

    Power piston is top of its stroke, ready

    to start the power output.

    Gas transferred to hot end

    The Stirling engine

    ETTA conference 2012

    The gamma Stirling engine cycle

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    The Stirling engine

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    Stage 1 Expansion (Heating)

    Power producing phase cycle

    Gas at hot end

    Expands to drive power piston

    Stage 2 Transfer

    Gas is moved around the displacer

    to the cold end

    The Stirling engine

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    The beta Stirling engine cycle

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    The Stirling engine

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    Stage 3 Contraction (Cooling)

    Gas has moved to the cold end.

    Gas cools and contracts,

    allowing the piston inward.

    Stage 4 Transfer

    Air is fully cooled at the cold end

    of the cylinder.

    Flywheel momentum transfers

    gas to hot end

    The Stirling engine

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    The beta Stirling engine cycle

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    The Stirling engine

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    The Stirling engine

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    Stirling engine performance

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    The Stirling engine

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    The Stirling engine

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    Stirling engine performance

    Example:If the room temperature in which the Stirling engine is

    operating is 20C.

    Butane is to be used as the fuel source. If the temperature

    of a butane flame is 600C.

    23Dr. John Walsh

    The greater the temperature difference between the hot end

    and cold end the greater the efficiency of the Stirling engine

    The Stirling engine

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    Advantages of the Stirling Engine

    Operate using any available heat source.

    Closed cycle - gas is unpolluted.

    Simple engine design. Remarkably quite

    Operates at lower pressures.

    No phase changes take place in the engine

    Continuous combustion - lower emissions/higher efficiency

    Small engine sizes possible

    Greater flexibility of applications.

    The Stirling engine

    ETTA conference 2012

    Stirling engine performance

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    The Stirling engine

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    Disadvantages of the Stirling Engine

    Low power to weight ratio

    More expensive than internal combustion engines for

    same power output. Not self-starting.

    Require a longer warm up time

    Efficiency drops if the temperature difference between the

    hot and cold ends decreases.

    Difficult to vary the power output

    Sealing of Stirling engines is extremely difficult.

    The Stirling engine

    ETTA conference 2012

    Stirling engine performance

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    The Stirling engine

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    Solar Power GenerationStirling solar units are capable of generating 25kW electricity

    The Stirling engine

    ETTA conference 2012

    Applications of the Stirling engine

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    The Stirling engine

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    Automobiles using Stirling enginesResearch led by General Motors and Fordnot a success

    The Stirling engine

    ETTA conference 2012

    Applications of the Stirling engine

    Low power to

    weight ratioMore expensive

    than internal

    combustion engines

    for same poweroutput.

    Require a longer

    warm up time

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    The Stirling engine

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    Computer chip coolingMicro-Star International Co., Ltd, Taiwan. Miniature Stirling

    engine. Uses heat from the processor to cool the processor

    The Stirling engine

    ETTA conference 2012

    Applications of the Stirling engine

    MSI claim the engine is 70 per cent efficient

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    The Stirling engine

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    Domestic heat and power - Stirling CHP unitFuel drives Stirling engine to generate mechanical power to

    produce electricity. Waste heat from engine heats home.

    The Stirling engine

    ETTA conference 2012

    Applications of the Stirling engine

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    The Stirling engine

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    g g

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    Low temp. difference type Stirling engine

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    The Stirling engine

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    g g

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    Thank You

    All Questions Welcome

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    Basic principles of operation and applications

    of the Stirling engine from its invention in1816 to its modern uses

    Presented by: Dr. John Walsh