Steve Hsu, September 9th, 2015 Advanced electric...

Advanced electric propulsion systems for urban transport General introduction

Steve Hsu, September 9th, 2015

videos/ABB Traction solutions for new vehicles and retrofit.mp4

© ABB 2014

A global leader in Power and Automation technologies Leading market positions in main businesses

Utilities Transportation &

Infrastructure Industry

Power Automation

Globally

What (offering)

For whom (customers)

Where (geographies)

Power

Products

Power

Systems

Low Voltage

Products

Process

Automation

Range of ultrahigh to

medium voltage

products; distribution

automation products;

transformers

Electrification and

control for power

generation;

transmission grid

solutions; substations;

network management

Control systems and

application-specific

automation solutions for

process industries

Breakers and switches,

LV Systems,

Instrumentation,

Enclosures and DIN

rails

Discrete Automation

and Motion

Power conversion,

drives & controls,

motors & generators,

robotics

ABB Group Power and Automation in five divisions

© ABB Group September 8, 2015 | Slide 4

Unique ABB synergies in power electronics

Synergies

Drives & Controls Excitation system

Synchronizing equipment

Inverters

Converters

UPS, AVC, ESS

Propulsion converters

Auxiliary converters

Drives & Controls

Power Control &

Renewables

Traction Converters

Power Conversion and Drives & Controls


1989 …. 1996 1997 1998 1999 2000 2001 2002 2003 2011

AD Tranz ASEA

BBC

Bombardier

Transformers

Motors

Auxiliary Converters

LV Components

MV Components

Semiconductors

2004 2005 2006 2007 2008 2009 2010

Tra

cti

on

(F

ocus F

acto

ries)

Independent supplier Internal

supplier Internal

supplier Propulsion Converters & Traction Systems

Westinghouse

/AEG

Repositioning of ABB in the rail vehicle industry: Since 2002 a growing independent subsystem supplier

Global Rolling Stock Market

Transformers

Motors

Auxiliary Converters

LV Components

MV Components

Semiconductors

2012 2013 2015 2014 …

ABB Transportation

ABB

ABB Solutions in Railway Industry ABB產品和在軌道交通行業的應用


Traction Transformers 牽引變壓器

Motors - Generators

電機 - 發電機

Turbo charger

渦輪增壓器

Converters - Semiconductors 變流器 - 半導體

Traction Fuses 牽引熔斷器

Low Voltage Components 低壓產品

Outdoor

Medium Voltage

Products

戶外中壓產品

Protection & Control

保護和控制

Distribution & Special Transformers

配電及特種變壓器

Power Transformers 電力變壓器

Power Quality

電能品質

High Voltage

Products

高壓產品

AC and DC Breakers 交流和直流斷路器

Indoor Medium Voltage Switchgear 室內中壓開關櫃

Traction Substation

牽引變電站

Rolling stock 車輛

Signalling

信號

Communication

通訊

SCADA

Outdoor Medium Voltage Module

戶外中壓產品


Infrastructure: Power and Traction Transformers, Rectifier Transformers, Rectifiers and Inverters, Traction Sub-stations,

MV Switchgears, MV Breakers, FACTS , LV Products, Signaling, Communication, SCADA

ABB Global Rail Footprint Main Engineering, Manufacturing & Services Locations

Finland (Vaasa):

Transformers,

MV Switchgears

Sweden (Västerås, Nyk!oping):

FACTS, SCADA

Traction Motors, LV Product

India (Vadodara, Nashik, Bangalore):

Traction Sub-stations, MV Switchgears

Traction Transformers, Converters, and

Motors

Thailand (SamutPrakan):

Transformers

USA (South Boston, Bland, Deer Park):

Transformers

Traction Transformers,

Turbochargers,

Switzerland (Geneva, Turgi, Lenzburg

Baden, Wettingen):

Static Frequency Converters,

Traction Sub-stations,

MV Switchgears,

Communication Systems,

Surge Arresters

Traction Transformers,

Traction Converters,

Semiconductors, Circuit

Breakers,

Surge Arresters,

Turbochargers

Germany (Ratingen, Heidelberg,

Brilon):

Switchgears,

MV Breakers,

Resibloc Transformers

Vacuum Interrupters, LV Products

Traction Converters

Poland (Lodz):

Rectifiers and Inverters

Traction Converters

Spain (Zaragoza, Bilbao, Cordoba,

Madrid):

Transformers

Traction Motors Services

Italy (Vittuone, Dalmine,

Monselice, Genoa):

MV Switchgears,

Transformers

Traction Motors,

LV Products

Auxiliairy Converters

Norway (Oslo, Skien):

Signaling, MV Switchgears

Czech Republic (Brno):

MV Switchgears,

Instrument Transformers

Mexico (Mexico):

MV Switchgears

Korea (Chonan):

Dry Transformers

China (Datong, Xiamen, Shanghai,

Guangzhou, …):

MV Switchgears, Transformers,

LV Products

Traction Transformers, Motors, and

Converters, LV Products

Canada (Montreal):

Traction Converters,

LV Products, LV Systems

France (Chassieu):

LV Products

Australia (Melbourne):

Service hub for Traction Converters,

Traction Motors Services

Rolling Stock: Traction Transformers, Traction Converters, Traction Motors, Auxiliary Converters, Battery Chargers,

Semiconductors, Circuit Breakers, Surge Arresters, LV Products, Turbochargers


Times are changing: ABB to address major trends in the rail industry

Fast Growing and Changing Industry

Sustainable market growth in all regions of the world

Strong new players in the rolling stock industry and fast globalization

System integrators increasingly partner with leading sub-system suppliers

Rising Importance of Availability and Reliability

More and more customers expect safe and punctual travel

Increasing demand for comfort in trains

Higher use of assets (both rolling stock and track infrastructure)

Growing Interest in New Technologies

Smooth and robust traction control required (all weather control)

Much better energy-efficiency expected; energy storage applications

Higher power, lower weight, and increasing compactness of traction

components

high power semiconductors

Modern diagnostics and modular design

Reference: ABB Semiconductors http://new.abb.com/semiconductors

http://new.abb.com/semiconductors




Advanced technologies for rolling stock applications Key power components

Single to multiphase systems

(AC only, AC/DC, diesel/AC, 16.7

Hz, 25 Hz, 50 Hz, 60 Hz)

Traction

Transformers

Modular traction motors

LRV to HST range

30-900 kW

Induction

Frameless traction motors

Locomotive and VHST range

600-1800 kW

Induction

Gearbox and coupling

Motors

and Generators

AC grid voltage applications

(15 kV / 16.7Hz or 25 kV / 50Hz)

DC grid voltage applications

(600/750VDC, 1.5 kVDC, 3kVDC)

Diesel generator applications

Multi-system and hybrid

applications

Traction

Converters

Auxiliary Converters and Battery

Chargers for all kind of in- and

output voltages in AC and DC

applications

Output power range between 1

and 1’200 kW

Roof, under floor or machine room

mounting possible

Air-cooled and completely sealed

Auxiliary

Converters

All products with cross-industry synergies, optimized and adapted for railway application

ABB Group ABB Rolling stock portfolio

Surge

Arresters

Battery Chargers

Traction

Transformers Train Control

Monitoring System

Traction

Converters

Auxiliary

Converters


Traction

Motors

Low Voltage

Components

Circuit

Breakers


ABB – the independent traction system partner Comprehensive traction chain and TCMS responsibility

Overall energy

efficiency and

reduced life

cycle cost

Benefits for

railway operators &

system integrators


ABB solutions for all rolling stock applications

Very high-speed and

high-speed

Light Rail Vehicles

Locomotive, dual,

electric, diesel-electric Multiple unit trains

Metro People mover, monorail


Modular technology platform for fast project delivery,

economies of scale, maintainability, and optimum life-cycle cost

Very compact, reliable, and energy-efficient

BORDLINE® CC series

CC400

for Light Rail Vehicles,

Metros, People Movers

CC750

for mass transit EMUs,

DMUs, Mountain Trains,

Metros

CC1500

for Locomotives and

High-Power EMUs

ABB traction converters for all types of rail vehicles BORDLINE® CC series

CC400 CC750 CC1500

BORDLINE® CC – Compact Converter Versatility & Customization based on standard power modules

CC400

Monorail

CC400

LRV

CC400

LRV

CC400

LRV

CC750 DC

EMU

CC750 DC

Locomotive

CC750 DC

EMU

CC750 DC

EMU

CC750 MS

EMU

CC750 DC

Metro

CC750 DC

EMU

CC750 AC

EMU

CC750 DE

EMU

CC1500 AC

EMU

CC750 DC

EMU

CC1500 AC

EMU

CC750 AC

Locomotive

CC750 AC

Power Head

CC1500 DC

Locomotive

CC1500 DE

Locomotive

CC1500 DE

Locomotive

CC1500 AC

Locomotive

CC1500 AC

HST

CC1500 MS

HST

CC1500 DC

EMU

CC1500 DE

Locomotive

CC1500 MS

Locomotive



Output power range from 1 to 1’200 kW, individually controlled

AC and DC and multi-system input voltages

Galvanic separation; optional integrated battery charger

Compact, rugged, reliable, and low noise

Large variety of cabinets and protection levels

Modular auxiliary converters and battery chargers BORDLINE® M series Broad product and power range for all rail applications BORDLINE® M

series

Battery Charger

for locomotive

M45 AC

for coaches

M45 MS

for border-crossing

sleeping coaches

M1200 AC

for locomotives

Battery Charger M45 AC M45 MS M1200 AC

ABB Global Rail Footprint Production and local engineering centers


Traction transformer

Production and

Local engineering

centers:

Traction converter

Traction motor

Sales and Service

Teams

In planning stage


MTBF* > 6 years

SBB

MAV

SOB

TRN

Angel Trains

CB Rail

DB

Angel Trains

Masowien

Schlesien

SNTF

Junakalusto Oj

Sistemi Territoriali

Ferrovie del Gargano

STA

FNB

Angel Trains

MAV

SBB

FNB

TRN

SBB

HLB

NSB

VIAS

And others

References in performance and availability Regional trains, more than 3000 converters in operation

*Mean time between failure

Compact Converter for light rail vehicles More than 1,000 converters in many cities worldwide


Customer Need

Compact and light-weight design

Fit for most vehicle concepts

Catenary-free operation

ABB Solution

All in one box (two motor inverter, auxiliary converter, battery

charger, super cap chopper and control)

Liquid-cooled or Air-cooled or Natural-cooled solution

Configurable with standard modules, ‘plug & play’ approach

Excellent control, low noise, energy-efficient

Battery- or super-cap-driven operation on demand

Customer Benefits

Service-friendly, high availability of spare parts

On-board energy storage and high energy-efficiency

Large installed base on a variety of vehicle concepts (e.g.

under-floor mounting, roof mounting)

Cities:

Basel (CH),

Bergen (NO),

Bochum (DE),

Changchun (CN),

Dallas (US),

Geneva (CH),

Graz (AT),

Lyon (FR),

Mainz (DE),

Munich(DE),

Nurnberg (DE),

Potsdam (DE),

Samsun (TR),

Santos (BR),

Seattle (US)

Operators:

Various

Category:

Light rail vehicles

Scope of supply:

BORDLINE CC400

Key data: At least 800 kW

per LRV

Deliveries:

Since 2006


Based on a modular platform, ABB traction systems cover all power systems and power ranges

Selected mainline references:

Solutions for 15kV - 25 kV AC:

9.6 MW ICE 1 retrofit for Deutsche Bahn

more than 100 6 MW double-deck KISS EMUs

4.5 MW locomotive retrofit for India

hundreds of 3 MW FLIRT EMUs

Solutions for 1.5 kV and 3 kV DC:

5 MW rack rail locomotives for MRS, Brazil

more than 75 3 MW FLIRT EMUs

metro trains for China

Solutions for multi-system trains:

4-system 8.8 MW high-speed train for Talgo

DC/AC 3MW FLIRT EMUs (FR/CH, IT/CH, AT/IT)

DC/AC 3MW mountain trains

Solutions for Diesel-electric propulsion:

3.6 MW power heads for Saudi-Arabia trains

2.7 MW Eurolight locomotive

hundreds of GTW EMUs

Solutions for dual-mode or hybrid trains:

4.6 MW hybrid locomotive DE/3 kV DC

Railway Applications

Energy Storage System (ESS)

Railway Applications – Energy Storage System (ESS) International Standard

Selection of the most railways relevant regulations applicable to ESS

1. Mechanical

2. Environment

3. Electrical

4. Cabling Installation

5. Integration

6. Fire protection

7. Safety

8. Electromagnetic compatibility EMC

9. Software

10. Miscellaneous / Sundries

11. Environmental

© ABB Group 22

Source: Ecotrain the Erzgebirgsbahn: demonstration of an advanced hybrid diesel-

electric rail vehicle on the basis of alternative storage concepts and innovative energy

management. http://www.elektromobilitaet-verbindet.de/projekte/ecotrain.html

http://www.elektromobilitaet-verbindet.de/projekte/ecotrain.html




Rolling stock – Energy Storage System Technical Framework WIP Standard

Source: CleanER-D Final Conference, 20th November 2013 - Brussels

http://www.uic.org/forms/spip.php?article1450



Griscom

substation

SEPTA – Market Frankford Line projects Energy savings and PJM market participation

© ABB Group

Letterly substation

(April 2012)

Source: SEPTA (Southeastern Pennsylvania Transportation Authority)

Introduces New Model for Wayside Energy Storage

1. http://www.septa.org/sustain/blog/2011/07-06.html

2. https://youtu.be/drcHjO6Wmcs

videos/ABB ENVILINE Train Braking Energy Recovery System.mp4

videos/SEPTA Wayside Energy Storage Project.mp4

http://www.septa.org/sustain/blog/2011/07-06.html





https://youtu.be/drcHjO6Wmcs

https://youtu.be/drcHjO6Wmcs

SEPTA/SEPTA WhitePaper_V3.pdf

DC Traction systems – Energy Storage System (ESS) WIP Standard

• IEC 62924 Ed.1: Railway applications - Fixed installations - Stationary

energy storage system for DC traction systems

• source: http://www.iec.ch/dyn/www/f?p=103:38:0::::FSP_ORG_ID,FS

P_APEX_PAGE,FSP_LANG_ID,FSP_PROJECT:1248,23,25,IEC%20

62924%20Ed.%201.0

• DIN EN 62924:2015-08; VDE 0115-924:2015-08 Railway applications -

Fixed installations - Stationary energy storage system for DC traction

systems

• source: http://www.beuth.de/en/draft-standard/din-en-62924-vde-

0115-924-2015-08/237741596

• IEEE P1887 - Wayside Energy Storage System Guide for DC Traction

Applications

• source: https://standards.ieee.org/develop/project/1887.html

Reference: ABB ENVILINE: Train Braking Energy Recovery System

https://youtu.be/OAjcdHK_Gyw

videos/ABB ENVILINE Train Braking Energy Recovery System.mp4

http://www.iec.ch/dyn/www/f?p=103:38:0::::FSP_ORG_ID,FSP_APEX_PAGE,FSP_LANG_ID,FSP_PROJECT:1248,23,25,IEC 62924 Ed. 1.0




http://www.beuth.de/en/draft-standard/din-en-62924-vde-0115-924-2015-08/237741596

















https://standards.ieee.org/develop/project/1887.html

https://standards.ieee.org/develop/project/1887.html



Selected Reference Projects

ABB LRV Solutions

ABB Retrofit Projects and Solutions

Contact Information:

Steve Hsu

Senior Manager, ABB

M: +886 955 919 073

E: [email protected]

mailto:[email protected]

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