Steve DoeParker Hannifin

Frank RuizRuiz &

Associates

The Ever-Expanding Modular Toolkit

>

• Where We’ve BeenWhere We’ve Been

• Where We AreWhere We Are

• Where We’re GoingWhere We’re Going

Topics

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Where We’ve Been

• Traditional Traditional “Semiconductor Roots”“Semiconductor Roots”

• And some radical And some radical thinking…thinking…

……included in the included in the Standard…Standard…

Where We’ve Been

……which is a part of where we’re going!which is a part of where we’re going!

• Current Architecture Current Architecture Introduced Oct-2003Introduced Oct-2003

Where We’ve Been

Slip-fit intra-fitting connectors

Mounting “Pegboard”

Field connectors (top or end)

Same plane flowpaths

Parker IntraFlow™

Where We Are

Complete smart sample system integration

• Mono-ethylene glycol liquid service

• Flow & pressure sensing• Conductive heating• Conventional grab sample & system functionalities

Where We Are

10-Stream Natural Gas BTU Analysis System

• Coalescing & Membrane Separator Drain

Header• Restricted Orifice Header

Pressure Control• Freeze Protection Heating

Where We Are

Sub-Systems for Integration by Others

• Low Sulfur Diesel Application

• 0-1ppm C2H4measurement in high purity C3H6 stream

• Low volume SCS a plus

• Silco-steel treatment imperative to avoid C2H4 sticking to stainless

• Silco-steel treated modular components simplifies system integration

Where We Are

Conventional Fastloop & Modular Integration

• Diesel Fuel Service• Flow sensing on conventional bypass loop and sample delivery to analyzer

Remote Flow IndicationRemote Flow Indication

• Butyl Rubber process control Butyl Rubber process control • Remote validation function for control Remote validation function for control room operators via DCSroom operators via DCS• Bypass & analyzer flow indication Bypass & analyzer flow indication available remotely over DCSavailable remotely over DCS• 100% uptime since June, 2005100% uptime since June, 2005• Plant shutdowns have been avoided Plant shutdowns have been avoided • Plant operators trust the analyzer!Plant operators trust the analyzer!

Where We Are

• 2-space, 4-20mA, intrinsically safe, 1psid pressure transmitter• Integral orifice / relief valve in IntraFlow™ substrate block

Where We Are

• Remote network communication circuit- I2C for Siemens Maxum

Where We Are

• Class 1, Division/Zone 1Class 1, Division/Zone 1• Conductive Heat, 5x more Conductive Heat, 5x more efficient than convectiveefficient than convective• Up to 500WUp to 500W• Temperature Sensor monitors Temperature Sensor monitors heat- where it mattersheat- where it matters• Remote temperature monitoring Remote temperature monitoring

and set-point adjustmentand set-point adjustment

Varitherm “HI” Smart Heater

ATEX Certified Model

CSA Certified Model

Where We Are

• Controller potted into x-proof Controller potted into x-proof conduletcondulet• Condulet can be mounted inside or Condulet can be mounted inside or

outside enclosureoutside enclosure

Varitherm “HI” Smart Heater

Where We Are

Where We Are

System w/ heated purge-40°C air purge supply @ 60psig / 4 bar

& 20 SLPM, outlet temp 46°C

Where We Are

4-20 mA to PLC- For Now!

Ethernet to Technician

Workstation

Where We Are

HMI & Sample System Monitoring Software

• Host for “Smart Shelter”

Where We Are

Ethernet to Technician Workstation

It’s all about the information, stupid!

Where We AreExpanding Technical Support Team: 65 Years Combined Field Experience!

• Frank Ruiz, 30 years Process Analyzer

Field Experience

• Mike Cost, 7 years Process Analyzer Field Experience

• Dewey Ponthieu, 28 years Process Analyzer Field Experience

Where We’re Going

2-1/4” SP76 Component Integration

• Jumping between footprints easily allows integration of larger components

• Larger component footprint provides more geometry to improve functional

performance on components such as backpressure

regulators

Where We’re GoingPressure Decay Flow Sensing• Inexpensive method to remotely determine filter clogging

• Utilizes simple pressure sensor and software algorithms to detect

change in filter performance

Where We’re Going

Pressure Decay Flow Sensing Theory of Operation

V1 V2

PT1

V1 & V2 Open: PT1 = System Pressure

V1 & V2 Closed: PT1 Detects Pressure Decay Between V1 & V2

New Filter Pressure DecaySignature

Used Filter Pressure DecaySignature

Change in Pressure Decay Curve Indicates Change in Filter Performance

P

T

Where We’re Going

The Gen-III NeSSI™ Vision• CCIMS: Direct connection of dP

transmitters to process pipelines

• Platform for detachable integrated Gen-III process analyzer systems?

Sample DisposalVent Master™

Pilot Pro

Sample ConditioningIntraFlow™

Sample Extraction

Key System Performance

Information To Analyzer

Network Hub

HMI w/ InteractX

Analyzer (by others)

Clean Gas DBB Probe

Dirty Liquid Sampler

Sample Transport

Change Over System

Gas Generators

Carrier & Cal Gas Delivery

Control

Sensor Monitoring

Summary

Thank You!