Steps to Industry 4 - Yayasan Pelangi 91 · Mexico Philippines Thailand Indonesia Brazil Malasya...
Transcript of Steps to Industry 4 - Yayasan Pelangi 91 · Mexico Philippines Thailand Indonesia Brazil Malasya...
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I can work this Saturday.
I refill the magazine.
Turn me on!
Magazine is empty! Please refill! Capacity's are overloaded till
Friday
I cant do Saturday
I got to be at the goods issue in 2 hours
Task to the production system – Order: 500pcs. in one week
Your BBQ weekend is canceled
Two hours overtime today!
What is Industrie 4.0?The fourth Industrial Revolution
Through implementation of labor
Present20th CenturyEnd of the 18thCentury
Beginning of the `70s20th Century
Time
(Source: DFKI, 2011)
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De
gre
e o
f C
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ple
xit
y
First programmable logiccontroller (PLC), Modicon 0841969
Fourth Industrial Revolution On the basis of Cyber Physical Systems
First assembly line, Slaughterhouses of Cincinnati1870
Third Industrial Revolution Through utilization of electronics and IT for further automization of the production
First mechanical weaving loom1784
Second Industrial Revolution
division in mass production utilizing electrical energy
First Industrial Revolution Through implementation of mechanical production-plants utilizing water- and wind power
Phases of earlier 3 Industrial RevolutionsPhases of earlier 3 Industrial Revolutions1. 1760 to 1840 - Penggunaan Mechanical production; railways and steam engine
2. 1870 to 1940 - Mass production; electricity dan assembly line
3. 1960 to 2010 - Computers; semi conductors, main frame computing, personal
devices, internet
DefinitionDefinition
Quelle: Plattform Industry 4.0
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„Industrie 4.0“ represents the “Fourth Industrial Revolution”, a new level of Organization und Control - concerning the whole value creation chain over the entire life cycle of products.
The life cycle becomes orientated towards the increasing individualism of costumer requirements and encompasses: the idea, the order for development and production, the distribution of products plus recycling, and furthermore including all related Services.
Industrie 4.0 is based on the availability of relevant data in real time through the interconnectedness of all instances related to the value creation process, and moreover on the ability of deriving an optimized value creation process from the available data.
The interconnection of human beings, objects and systems leads to dynamic, real time optimized and self organized inter-company value creation systems which are evaluated and optimized using criteria such as costs, availability and resource efficiency
What is the Basic Idea of Industrie 4.0?
The Internet of Service - IOT
Characteristics: Several autonomous
Systems
M-2-M Communication
Complexity
HeterogeneousNetworks
Challenges:
Controlling andMonitoring
Actuality, Integrity andPropriety of Data
Integration of the physical Environment
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How does Industrie 4.0 work?How does Industrie 4.0 work?As a Cyber-PhysicalworldTechnologies:
Sensors & Actuators
Cloud Services
Production System, connecting the
Cyber Space
material and virtual
Functions:Communicating & NegotiatingInterpreting & Deciding
Configuration & Adjusting
Analyzing & Optimizing
AvailabilityQualityBreakdown
QuantityEnergy DemandTime LimitWireless & Mobile
Com.
Self X
(Standards)
Resource Energy supplyReal Space
Engineering Production CostumerSupplier
Lifecycle (Production und Production system)
ProcessPlanning
Disposal/Development/Construction
Operation/ UtilizationProduction
Recycling
Logistics (Intra- und Inter-Logistics)
real/concretevirtual/abstractSource: TU Wien, Gerhard, 2014, TUWIn 4.0
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ControlVisualization
Con
How can weimagine Industrie 4.0 in Reality?Smart Factory Autonomous Organization in Real Time
Cyber-physical SystemsOrder: 50 Engines
until Mondaydo have an identity
are communicating with each other and with the environment
are configuring themselves (Plug and Produce)
Empty Stocks, Please re-fill!restocking the
Capacity booked untilFriday! Switch me
off!
are storing information
Required at Outgoing goods
department in 2h
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De-centralized self- organization in real-time
Additional shift necessary
On-time delivery of goods
Industrie 4.0 - What should we pay attention?Design aspects of Cyber-Physical Production Systems
Focus: TechnologyFocus: HumanFocus: Organiszation
OrganizationOrganizationOrganization
Implementation of the design aspects in Cyber -Physical Production Systems
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Internet of things
Industry 4.0
Smart products Smart factory
…Digitized services
Product innovationProduct innovation Process innovationProcess innovation Autonomous agentsAutonomous agents Digital networkingDigital networking
industr y 4.0
Building blocks of Industry 4.0
Industry 4.0
Autonomous Robots
Simulation
Horizontal and vertical system
integration
Industrial Internet of
Things
Cyber Security
Additive Mfg
Augmented reality
Big data analytics
Manufacturing• replacing human work• man-machine collaboration• 3D - Printing• Augmented Reality (training / support / advice through dataglasses)• Shift/working hours-coordination over the internet• Remote control of production equipment
Engineering• Computer based simulation• extended usage of cloud-computing and crowd-sourcing
Maintenance• Remote controlled maintenance• Data-glasses, computer based support for decision making• Exensive use of sensors to monitor the state of production equipment
Production control• paperless logistics• traceability of products and parts (realtime information of inventory)• RFID• digital memory of the product• optimisation of production with BIG DATA
Rapid change of necessary qualification Ergonomical improvement through the use of robots Creation of new jobs for high skilled workers in thea areas of planning,
configuration and maintenance of the new technologies Expansion of low-skilled work through the use of robots and assisting
systems Extensive control and monitoring of workers behavior and performance Increased expections regarding individual flexibility
Challenges for the workforceChallenges for the workforce
Challenges for the societyChallenges for the society
Increase of precarious work (agency work, outsourcing, crouwdsourcing, solo-self-employed)
Race to the bottom on social standards Where are the jobs for low-skilled workers and the non-digital-natives
United State
Sri Lanka
Romania
Bulgaria
Vietnam
Poland
Chile
Mexico
Philippines
Thailand
Indonesia
Brazil
Malasya
China
India
0,52
3,37
2,79
2,99
3,19
2,41
2,58
2,71
3,17
3,04
3,23
2,34
2,75
2,28
3,22
2,88
1,03
1,16
0,94
1,25
1,37
1,26
1,56
1,43
1,44
1,54
2,07
1,42
2,71
2,55
2,11
1,14
1,64
1,66
1,22
1,9
1,88
1,61
1,29
1,44
1,22
1,59
1,89
1,51
1,19
Business Enviroment People skills and availability Financial Atractiveness
Menteri Perindustrian Bapak Airlangga Hartarto di World Economic Forum on ASEAN 2017 di Phnom Penh, Kamboja :
Sektor manufaktur nasional harus siap menuju perubahan besar dalam menghadapi revolusi industri keempat atau Industry 4.0.
Konsekuensinya, pendekatan dan kemampuan baru diperlukan untuk membangun sistem produksi yang inovatif dan berkelanjutan.
4. Industrial revolutionBased on cyber-physical-systems
3. Industrial revolution Through the use of electronicsand IT further progression inautonomous production
2. Industrial revolution Introducing mass production lines powered by electric energy
1. Industrial revolutionIntroducing mechanical production machines poweredby water and steam
Dimana Posisi Industri di Indonesia ?
Dimana Posisi Industri di Indonesia ?
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End of the 18th century.
Beginning of the 20th century
Beginning of the 70th
Industry 1.0 Industry 3.0Industry 2.0 Industry 4.0
Leve
l of c
ompl
exit
y
Today
Source: DFKI/Bauer IAO
1. Mendorong agar angkatan kerja di Indonesia meningkatkan keterampilannya untuk memahami penggunaan teknologi IOT atau mengintegrasikan kemampuan internet dengan lini produksi di industri.
2. Pemanfaatan teknologi digital untuk memacu produktivitas dan daya saing bagi industri kecil dan menengah (IKM) (program e-smart IKM).
3. Penggunaan teknologi digital seperti Big Data atau otomatisasi industri yang digunakan untuk mengoptimalkan jadwal produksi
4. Inovasi teknologi melalui pengembangan startup dengan memfasilitasi tempat inkubasi bisnis.
KEBIJAKAN PEMERINTAH INDONESIA
Sektor industri nasional memasuki era Industry 4.0 : 1. Industri semen, 2. Petrokimia, 3. Otomotif, serta 4. Makanan dan minuman.
Industri 4.0 didasarkan pada empat faktor penggerak, yaitu: (1)Peningkatan volume data, daya komputasi dan konektivitas;(2)Kemampuan analitis dan bisnis intelijen;(3)Bentuk baru dari interaksi human-machine, seperti touch interface dan
Sistem augmented-reality; serta (4)Pengembangan transfer instruksi digital ke dalam bentuk fisik, seperti robotik
dan cetak 3D.
Faktor penggerakFaktor penggerak
Kemenperin mendorong kesiapan industri nasional menghadapi babak Industri 4.0 dengan berbagai upaya : (1)Pemberian insentif kepada pelaku usaha padat karya berupa infrastruktur industri (2)Kolaborasi dengan Kementerian Komunikasi dan Informatika dalam optimalisasi
bandwidth (3)Penyediaan Sistem Informasi Industri Nasional (SIINAS) yang memudahkan integrasi
data untuk membangun industri elektronik (4)Penyiapan SDM industri melalui pendidikan vokasi yang mengarah pada high skill
(engineer) (5)Meningkatkan keterampilan SDM industri yang dominan low/middle ke level high
skill.
Implementasi Implementasi