Stéphane Chasles July 2010
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Transcript of Stéphane Chasles July 2010
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Stéphane ChaslesJuly 2010
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
Double sided Pentagon Heavy Duty Go deeper Run faster Use more edges Enjoy easiest and fastest clamping system
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You must remember only one formula:
10 X 10 = 100% of customer satisfaction
What makes it unique ?
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Go deeper 10 mm DOC
Go deeper – use all depth of cut of 10 mm Go faster – use feed up to 0,8 mm/tooth Size of tool you exactly need for roughing
You can use 100% of available power of milling machine You can reduce number of passes You can work faster than any ¼’’ DOC competitors facemill You can remove outside scale by one pass And you will not pay for extra features you do not need
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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10 indexes
Perform roughing cut with cost per edge of small size facemill
You have 4 inches of active cutting edges on single insert! Who could offer more???
Cost of 1 edge as less as typical 1/4’’ DOC insrets Performance of V560 as high as «other monsters» with 1’’ or
tangential inserts. Machine capacity is only limit.
Use more edges
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Thenever customer need to remove more than 5 mm If competitors use smaller cutter win using higher DOC
or Feed If competitors use « huge cutter » , win by reducing
carbide cost , at 100% of machine power utilisation Machines with ISO50 with more than 30 HP ISO 60 and other big machines Thenever customer need to remove scale from
forgings and custings Go deeper , avoïd unmachined black stock, and you win !!!
Targeted market
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Innovative clamping system
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Permanent resident screw in the insert pocket No need to remove screw Easy to use: quick clamping and release of the insert Safe and strong: M8 thread DO NOT WAIT WHILE CUTTER BECOME COLD
Innovative clamping system
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Shim seat for body protection Prevents pocket damage from carbide inserts Easily replaced if worn after very difficult milling operations
Thick insert – feed capability up to 0,8
Designed to be durable
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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PNMU 13 08… insert
DOC up to 10mm (0,4’’) Cost efficient : 10 cutting edges Strong Solution for wide range of materials
Geometry 52 : reinforced edge and positive geometry Stainless steel & sticky steels
Geometry 92 : strong reinforced profile cubing & difficult rough milling applications
Grades 1020, 5020, 5040, 5135 and 5050
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Dc 100 – 315 mm Left cutters on request
Assortment of bodies
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
Assortment of inserts
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Cutting data
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Tie PadMaterial : Z 120 M 12 (X 120 Mn 12)
Low machinabilityCompetitor data :Ø315 / LNJN 22 05 DDR – LW225Z = 12 teethVc : 44 m/min (N : 45 tr/min)Vf : 140 mm/min (fz : 0,26 mm/tr)ap : 5 up to 7 mm – ae : 200 mmQ : 245 cm3/minDv : 31 min / 1 pass
V560 Solutiuon :Ø250 / PNMU 13 08 DN SN-92 KX20Z = 12 teethVc : 50 m/min (N : 63 tr/min)Vf : 230 mm/min (fz : 0,3 mm/tr)ap : 5 à 7 mm – ae : 200 mmQ : 400 cm3/minDv : 32 min / 2 passes
Machining time
reduced by 50%
Field test
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Hydraulic Turbine BladeMaterial : Stainless Steel – similar to 316L
Competitor data :Ø125 / RPMX 2006 M0 TD15 – T25MVc : 170 m/minVf : 700 mm/minap : 8 mm maxQ : 280 cm3/min
Solution V560 :Ø100 / PNMU 13 08 DN SR-52 5040Z = 5 teethVc : 140 m/minVf : 1500 mm/min (fz : 0,66 mm/tr)ap : 8 mm maxi – ae : 50% DcQ : 600 cm3/minDv : 1H30
10 cutting edges
Machining time saved
50%
Field test
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Application : Cubing
Wokpiece material : 55NiCrMoV7Hardness : 150 kg (410 HB)
Competitor data :Ø250 - Z : 12 / SNGX 1205 ANNF27 – WKP35Vc : 63 up to 98 m/min (N : 80 up to 125 tr/min)Vf : 200 up to 350 mm/min (fz:0.2 up to 0.23 mm)ap : 3 mm (up to 4 mm max)ae : 90 up to 95 % DcQ : 138 à 240 cm3/min
Solution V560 :Ø250 / PNMU 13 08 DN SR-52 5020Z = 12 teethVc : 98 m/min (N : 125 tr/min)Vf : 600 mm/min (fz : 0,4 mm/tr)ap : 5 mm ae : 90% à 95% DcQ : 690 cm3/min
Machining time reduced
by 3
Field test
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Coromant : T-max 45R260.7-… cutterLNCX 18 06 AZ… insert
CoroMill 245Insert size 18mm
CoroMill 360Flat positive inserts19 or 28 mm
Use more feed to win
R260 is very expensive 2 or 4 edges Use 10 edges at same
production rate R260 is bigger than Dc – can
not work at walls
Coromill 360 is too big for most of machines
Use 10 edges at same production rate
Competitors
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Use 10 edges against 4 at same production rate
Ingersoll is bigger than Dc – can not work at walls
Competitors
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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SECO :
R220.60… cutterHPMN 12 06 ZE… insert
RPMX2006M0T-D15
LNJN inserts
Use more feed Use 10 edges against 6
V560 generates less forces than round RPMX insert
More feed Use 10 edges
LNJN insert is too big Use 10 edges against 4 at same production
rate
Competitors
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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More feed. Competitor insert is weak in the middle
Use 10 edges against 4 at same production rate
Competitors
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Use more feed to win, Walter insert is thinner Win with the economy by using 10 edges instead of 6
Competitors
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Use more edges than compete with 12mm Walter insert Walter 20mm isert is too big for any machine. You can ever
utilize all machine capacity with smaller inserts and offer 10 edges.
Competitors
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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Same comment as Walter 2265 This hegative insert gerenerate force. 8 edges competitor car realize only if offering both left and
right cutter
Competitors
PRODUCT PRESENTATIONPENTA Heavy Duty (V560)
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PENTA Négative design Left
LEFT bodies are available June 2010 Non-stocked Batch production started after first order in SOPIC Assortment:
M560A 13 M100 32 05L
M560A 13 M125 40 06L
M560A 13 M160 40 08L
M560A 13 M200 60 10L
M560A 13 M250 60 12L
M560A 13 M315 60 14L
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Stéphane ChaslesJuly 2010
Thank you.