Steering bearing solutions - SKF.com · Steering bearing solutions SKF solutions for the automotive...
Transcript of Steering bearing solutions - SKF.com · Steering bearing solutions SKF solutions for the automotive...
Steering bearing solutionsSKF solutions for the automotive industry
The Power of Knowledge EngineeringSteering and
Suspension
2
This publication provides with an overview on the SKF steering bearings plus the SKF global presence, laboratories
and testing. It highlights the benefits of steering products for the car steering applications and provides the basic
data required for proper unit selection under given operating conditions.
It also features a detailed technical description of steering solutions product range, including external and internal
design. The application data list at the end are for customer use.
Table of contents
Solutions for the human-to-vehicle interface . . . . . . . . . . . . 3
The SKF steering products range . . . . . . . . . . . . . . 4
Steering applications . . . 6
•Steering column
•Electric power assistance
Safety and good active drive . . . . . . . . . . . . . . . 8
•R&D activities
•Simulation tools
– Finite Element Analysis
– Internal SKF dedicated tools
•Testing laboratory
•Metallurgical and chemical laboratory
•Bearings analysis centre
Global presence of SKF steering offering . . . . . 12
Steering column bearing range . . . . . . . 13
EPS bearing range . . . 32
Active steering bearing range . . . . . . . . . . . . . 40
Steering column bearing application data list . . . 42
Rack EPAS application data list . . . . . . . . . . . . 44
Solutions for the human-to-vehicle interface
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The steering function within the
automotive field is the unique and
fundamental interface between driver
and vehicle, to which both active and
passive safety systems are connected.
Most of the technological challenges
concerning the future of the automotive
industry will see the steering sector
playing a major role. SKF is a market
leader in the supply of steering column
bearings, and one of the main suppliers
of bearings for electric steering systems,
which nowadays and even more so in
the future, will be used by the majority
of car manufacturers worldwide.
Steering electrification represents a first
step in the technological innovation of
automotive primary control systems. So
far, electric steering is conceived to
provide traditional steering functions,
such as the ones offered by hydrau-
lic-assisted systems, which means that
the potential for this application has not
yet been fully exploited.
Over the next few years however, we will
see an extraordinary evolution in terms
of active safety technologies in vehicles.
The steering system will play a key part
in facilitating connection between
wheel, brake and suspension areas,
thus improving overall vehicle
performance.
Sensorized components will become
fundamental in deploying effective
communication between each different
system, helping to achieve the complete
replacement of any mechanical element
of the car steering system with ‘steer-
by-wire’ technology.
This brochure illustrates state-of-the-
art car steering capability through the
SKF range of products designed to meet
main steering requirements.
EPS: Technology enabler - one step on the way to enhanced and future steering functionalities
The SKF steering products range
Future steering functions
Functional complexity
Enhanced steering functionsDriver assistance functionsDriver steering recommendation
Autonomous drivingActive collision avoidanceActive stability control
Basic steering functionsSteering comfort functionsSteering dynamic functions
Emergency steering assistanceElectronic vehicle stabilizationLane holdingTorque steer compensationParking assistance
Inertia compensationActive dampingBooster functionParameter steering
1990
Hydraulic
power steering
2000
Electrical
and hydraulic
power steering
2010
Electrical
power steering
2020
Steering
by wire
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Some typical SKF steering bearing solutions
Steering applications
Steering column
Active steering
Rack and pinionElectric power assisted
ASCB P-WSCB DGBB 4PCBB
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Steering column The steering column, pinion and rack
are mechanical parts of the vehicle
steering system, connecting the
steering wheel at its upper end to the
steering gear (rack and pinion) at its
lower end. The steering column
generally consists of a column tube fixed
to the car body, a steering shaft and a
transmission shaft. The steering shaft is
usually supported by two bearings at
the top and bottom of the column.
These upper and lower bearings are
developed by SKF specifically for this
application.
Product line steering column bearings
comprise several design types:
•Angular steering column bearing (ASCB)
•Pre-loaded wire steering column bearing (P-WSCB)
•Deep groove ball bearing (DGBB)
Electric power assistanceSKF has also been a key player in the
recent history of active steering (a type
of electric power variable gear ratio
power steering technology that varies
the degree to which the wheels turn in
response to the steering wheel). At
lower speeds, this technology reduces
the amount that the steering wheel
must be turned, improving performance
in situations such as parking and other
urban area traffic manoeuvres. At
higher speeds, the steering system
performance is such that normal
increased steering responsiveness at
speed is avoided, and so directional
stability is improved.
In a parking situation, the computer
varies the ratio so that the steering
wheel needs less than two turns to
move the wheels from lock to lock. As
vehicle speed increases, the steering
ratio also increases, so it takes larger
movements of the steering wheel to
move the wheels.
This lessens the usual increased
steering response to increased speed.
Besides providing variable steering
ratios, the computer is linked to the
vehicle stability control system to assist
with directional stability of the vehicle.
If the driver experiences a skid or slide
because of poor road conditions, the
active steering will react to information
from the yaw rate sensors, modifying
the steering angle of the front wheels to
stabilize the vehicle. This occurs much
faster than the driver can react. If the
active steering angle is insufficient, then
the stability control system intervenes
to give additional aid.
Safety is one of the prime objectives of
this system. Steering angle sensors on
the steering column sense the direction
the driver intends to take, and the
system only intervenes if the car is
beyond stable limits.
If an error or problem occurs in the
electronics, the computer shuts down
the operation of the electric motor,
locking the ring gear of the planetary
gear set and thus converting it to fixed
ratio steering. Finally, if there is a
problem inside the planetary gear unit,
a second shaft that runs from the
steering wheel shaft to the steering rack
allows for conventional steering instead.
The next generation steering functions
will be even more complex and will
include the so-called steer-by-wire
technology; an area where SKF has
already made significant progress. It is
providing an interesting challenge for
the engineering department, who are
working to extend the technology and
know-how boundaries related to
steering applications.
For a straightforward and clear explana-
tion of main steering functions, refer to
the graph on page 3.
Most power steering systems in cars
and light trucks were based on a
hydraulic technology during the last
decades (Hydraulic Power Steering =
the force to turn the wheels is provided
by a hydraulic piston, which is powered
by high pressure hydraulic fluid). Today
in most of the passenger cars and also
in first light trucks, the steering force is
provided by an electric motor. This is
one example of the many steps which
represents the evolution of steering
applications and functionalities
Electric power-assisted steering (EPS or
EPAS) uses an electric motor to reduce
steering effort, assisting the driver by
making it easy to steer the wheels.
This technology has also been devel-
oped to reduce fuel consumption and
C02 emissions as compared to hydraulic
power-assisted technology.
There are three main types of active
steering system, depending on equip-
ment installation and power to transmit:
•Column EPAS (light to medium vehicle)
•Dual-Pinion EPAS (medium segment vehicle)
•Rack EPAS (medium to high segment vehicle)
•Active front steering systems that allow the steering wheel angle and front wheel angle to adapt to vehicle speed
SKF has developed a range of products
for all EPS types and active steering
systems:
•Four point contact ball bearing
•Low noise deep groove ball bearing
•Flexible bearing
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Safety and good active drive The quality of a bearing is primarily
determined by the ability of an engi-
neering team to transform customer
requests into a robust design.
SKF’s car steering and suspension
product development phase is managed
by the Global Center of Excellence in
Saint-Cyr-sur-Loire in France as well as
new steering center of excellence in
Germany. Our research and develop-
ment team is able to provide support for
the customers, with bearing selection
and the development of new bearings
according to their needs, and with global
application improvements. Robust
design is made possible by SKF’s
extensive experience with simulation
tools, advanced testing facilities, and our
capacity for physical analysis of the
bearing from the macroscopic to the
microscopic.
The team’s global experience with these
applications is a major contributing
factor to ongoing development of ‘The
Power of Knowledge Engineering’.
R&D activitiesWith a strong historical background in
the design of a wide range of bearings
already in production, the research and
development team is able to meet
customer needs with customised
adaptations of existing technologies.
This multi-disciplinary team is also able
to cover all aspects of a project, from
material and design selection, through
to the production phase and quality
assurance, to develop completely new
solutions that answer all application
requirements.
As well as our product, its environment
is also high priority, in adapting bearings
to their surrounding components with
the best interfaces and internal designs.
Moreover, we are there to share our
knowledge with the customer, and
provide support with global application
design involvement.
With our continuous design improve-
ment and advanced engineering, we are
also able to anticipate the potential
needs of the customer, to stay innova-
tive in offering new and helpful
solutions.
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Simulation tools
Finite Element Analysis
The team is focused on simulation tools
such as Finite Element Analysis in order
to check the behaviour of the bearing in
its environment :
•Check that the bearing is suitable for requirements with different complex load cases
•Check the deformation of the bearing in its environment to ensure a good global functioning of the application
•Support the customer in selecting the best interfaces with external components
•Meet specific requests, such as simulating special phases of the life cycle of the bearing (assembly, disassembly) in order to answer customer questions
These tools are also used to provide
robust design and material selection,
especially for polymer and rubber
components in all life cycles of the
bearings :
•Ensure that the chosen design and material are safe for the given load cases
•Improve the bearing components in order to optimize the compromise between robustness and weight
•Compare different designs to select the best solutions
Internal SKF dedicated tools
In addition, SKF dedicated softwares
such as BEAST and Bearing Simulator
are used to select best sizing, design,
contact areas and material for the
bearing’s internal geometry such as
balls raceways and lubrification.
Furthermore these simulation tools help
SKF to determine and evaluate the
lifetime of the bearing inside the
steering application.
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Testing laboratoryThe SKF Testing laboratory can manage
bearing validation phases to homolo-
gate steering bearings in application
conditions.
The testing laboratory delivers its
expertise on bearing performance
analysis as:
•Torque to rotate (at different temper-atures and under misalignment)
•Stiffness behaviour/deflection
•Noise and vibration
•Temperature cycle test/Ageing
SKF is able to test the bearing durability
on dedicated endurance testbenches,
representing the application conditions.
SKF offers to run specific tests for
steering column bearing products, such
as:
•Assembly and disassembly loads
•Alternating axial&radial loads for static load testings
•Simulation of crash loads on bearing level
Furthermore SKF can support custom-
ers on specific test demands, helping
with its experience to establish new
tests and testing procedures.
The testing department is therefore
focused on continuos development for
new test rigs in order to support
customers with growing market
requirements on their systems and
subcomponents.
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Metallurgical and chemical laboratoryThe SKF metallurgical and chemical
laboratory supports the development
team by providing expertise on metallic,
polymers and lubricant materials
including their treatments, compatibili-
ties and chemical behaviour (e.g.
corrosion).
They are involved in material selection,
approval and audits, and are the owner
of the SKF standards.
The laboratory has all the necessary
tools for understanding the behaviour of
systems or parts, from global function-
ing to precise structural characteristics,
such as:
•Dimensional measurements
•Material characterization: Penetrom-eter, Rockwel, Vickers
•Microscopical analysis of fractures, heat treatments or defect with Scanning Electron and FT-IR microscopes
•Material composition analysis with spectrometers, TGA, DSC, X-Ray diffractometer
•Temperature or corrosion testing machines
Bearings analysis centreThe teams working in our bearing
analysis centre facilitate the expansion
of SKF technical knowledge through
customer support for bearing analysis,
following vehicle testing in validation
phases.
They can help the customer to deter-
mine the root cause of failures in
systems and if the bearing is involved
they have the necessary knowledge to
understand the mode of its failure.
For that purpose we have a modern
laboratory well-equipped with the
necessary tools to analyse the bearing
from disassembly to microscopical
analysis.
The laboratory team work in collabora-
tion with other teams on further
investigation, including testing and
chemical analysis. All results are
compiled and concluded on a wide
range of topics.
SKF testing enables us to exceed
worldwide standards, rather than just to
follow them.
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The SKF Corporate R&D Center in
Europe (The Netherlands), working
across the different organizations, gives
support for long term activities, while
product validation and investigation are
provided by technical centres located in
Europe (France), United States (Detroit,
MI), China (Shanghai), Japan (Chino) and
India (Bangalore).
Global presence of SKF steering offering
The manufacturing footprint comprises
five different sites evenly spread across
the business regions of Europe (France,
Germany, Italy), North America (USA)
and Asia (India). The technical support is
coordinated through the Center of
Excellence for Steering products located
in Europe (Germany) and deployed
locally with application engineering
centres close to our customers.
Production in France, Germany and Italy
Steering Center of Excellence in Germany
Corporate R&D Center in Netherlands
Application Center, Laboratory & Testing
in JapanProduction in USA
Application Center in Brazil
Application and Technical Center, Laboratory and
Testing in China
Application Center in Korea
Application Center and Production in India
Application Center and Laboratory in USA
● 5 production sites worldwide
● Technical centres in Europe, Asia and America
● Research and development centres in Europe
Global Center of Excellence CSS in France
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Steering column bearing range
Angular steering column bearing (ASCB)
Dimensions Mass Designation
Internal diameter Outside diameter Inner ring widthd D B
mm mm mm kg –
N 23 x 23 43 15,7 0,030 BA1-3982 AN 23 x 23 43 15,7 0,027 BA1-3983 B30 43 15,7 0,029 BA1-3973 CC30 43 15,7 0,026 BA1-3978 B30 43 15,7 0,029 BA1-399030 43 15,7 0,026 BA1-399130 43 15,5 0,025 BA1-399230 43 15,7 0,029 BA1-3993
Pre-loaded wire steering column bearing (PWSCB)
Dimensions Mass Designation
Internal diameter Outside diameter Inner ring widthd D B
mm mm mm kg –
22 40 9,15 0,028 BAQ-0012 AA1)
22 40 10,5 0,034 BAQ-0028 E1)
22 40 10 0,048 BAQ-0084 A22 36 10,3 0,033 BAQ-0065 A25 44,1 10 0,061 BAQ-009625,9 44,1 9 0,053 BAQ-0088 A28 44 10,8 0,051 BAQ-0057 DA30 44 10 0,043 BAQ-0091 A30 44 10,45 0,043 BAQ-0064 C
Deep groove ball bearings (DGBB)
Dimensions Mass Designation
Internal diameter Outside diameter Inner ring widthd D B
mm mm mm kg –
25 37 7 0,021 DGBB type 6180530 42 7 0,027 DGBB type 61806
1) Examples to show additional function integration that could be applied on all PWSCB product line
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3973 CC 30 43 15,7 0,029
43,05 ±0,05
15,7
45,4 ±0,2
2,1
+0,1030,12 –0,05
Benefits•Low torque and high stiffness
•Wavy spring integrated
•Conductive bearing
•No machining required on shaft and housing
BA1-3973 CC
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Benefits•Low torque andhigh stiffness
•No machining required on shaft and housing
BA1-3978 B
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3978 B 30 43 15,7 0,026
15,7
2
45,4 ±0,2+0,10
30,12 –0,05
43,05 ±0,05
15
Benefits•Low torque and high stiffness
•Wavy spring integrated
•Conductive bearing
•Square inner sleeve
•No machining required on shaft and housing
BA1-3982 A
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3982 A N 23 x 23 43 15,7 0,030
15,7
2,1
43,05 ±0,05
45,4 ±0,2
+0,2 23,15 0
16
Benefits•Low torque and high stiffness
•Square inner sleeve
•No machining required on shaft and housing
BA1-3983 B
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3983 B N 23 x 23 43 15,7 0,027
15,7
+0,2023,15 0 45,4 ±0,2
43,05 ±0,05
2
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3990 30 43 15,7 0,029
15,7
2,1
43,05 ±0,05
45,4 ±0,2+0,10
30,12 –0,05
Benefits•Low noise solution
•Low torque and high stiffness
•Wavy spring integrated
•Conductive bearing
•No machining required on shaft and housing
BA1-3990
18
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3991 30 43 15,7 0,026
15,7
2
43,05 ±0,05
45,4 ±0,2+0,10
30,12 –0,05
Benefits•Low noise solution
•Low torque and high stiffness
•No machining required on shaft and housing
BA1-3991
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Benefits•Low noise solution
•Low torque and high stiffness
•Non flange bearing
•No machining required on shaft and housing
BA1-3992
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3992 30 43 15,5 0,025
15,5
3
+0,1030,12 –0,05
43,05 ±0,05
20
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BA1-3993 30 43 15,7 0,029
Benefits•Low noise solution
•Low torque and high stiffness
•Wavy spring integrated
•Conductive bearing
•No machining required on shaft and housing
BA1-3993
15,7
2,1
43,05 ±0,05
44,65 ±0,15+0,10
30,12 –0,05
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0012 AA 22 40 9,15 0,028
Benefits•Angular deviation and misalignment
permissible
•Low torque
•High axial retention
•No machining required on shaft and housing
•Dumping function
•High misalignment tolerance
BAQ-0012 AA
9,15 ±0,15
7,55 ±0,1
(36)
40 ±0,15
–0,0922 –0,19
22
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0028 E 22 40 10,5 0,034
Benefits•Angular deviation and misalignment
permissible
•Low torque
•Interference possible with housing to ensure minimum extraction load
•High axial retention
•No machining required on shaft and housing
•Dumping function
•High misalignment tolerance
BAQ-0028 E
10,5 ±0,2
7,55 ±0,1
–0,0922 –0,19
(36)
+0,1 40 0
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0057 DA 28 44 10,8 0,051
0,9 0,9 9 ±0,2
+0,0244,15 –0,03
+0,00527,87 –0,009
Benefits•Vibration absorption
•Low torque
•High radial and axial stiffness (pre-loaded bearing)
•Axial separation load 10 kN
•Conductive bearing
•No machining required on shaft and housing
BAQ-0057 DA
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0064 C 30 44 10,4 0,043
9,05 ±0,15
+0,0244,1 –0,03
–0,0529,87 –0,05
10,4
Benefits•Vibration absorption
•Low torque
•No axial and radial clearance (pre-loaded bearing)
•Best compromise between stiffness and friction torque
•Axial separation load 10 kN
•Conductive bearing
•No machining required on shaft and housing
BAQ-0064 C
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0065 A 22 36 10,3 0,033
0,6 0,69,05 ±0,15
36,15 ±0,03
+0,00521,87 –0,009
Benefits•Vibration absorption
•Low torque
•High radial and axial stiffness (pre-loaded bearing)
•Axial separation load 10 kN
•Conductive bearing
•No machining required on shaft and housing
BAQ-0065 A
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0084 A 22 40 10 0,048
10 ±0,2
40,06 +0,03
10 ±0,1 inner ring
+0,00521,87 –0,009
Benefits•Vibration absorption
•Low torque
•No axial and radial clearance (pre-loaded bearing)
•Best compromise between stiffness and friction torque
•Axial separation load 15 kN (min)
•Conductive bearing
•No machining required on shaft and housing
BAQ-0084 A
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0088 A 26 44 9 0,053
Benefits•Vibration absorption
•Low torque
•No axial and radial clearance (pre-loaded bearing)
•Best compromise between stiffness and friction torque
•Axial separation load 10 kN (min)
•Conductive bearing
•No machining required on shaft and housing
BAQ-0088 A
9,05 +0,15
+0,0244,1 –0,03
+0,00825,89 –0,006
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SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0091 A 30 44 10 0,043
9,05 ±0,15
10,5 ±0,1
+0,0244,1 –0,03
+0,0529,87 –0,09
Benefits•Vibration absorption
•Higher and controlled torque (following specific requirements)
•No axial and radial clearance (pre-loaded bearing)
•Best compromise between stiffness and friction torque
•Axial separation load 10 kN (min)
•Conductive bearing
•No machining required on shaft and housing
BAQ-0091 A
29
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
BAQ-0096 25 44 10,4 0,061
9,05 ±0,15
+0,0244,1 –0,03
+0,00825 –0,006
10,4 ±0,1
Benefits•Vibration absorption
•Higher and controlled torque (following specific requirements)
•No axial and radial clearance (pre-loaded bearing)
•Best compromise between stiffness and friction torque
•Axial separation load 10 kN (min)
•Conductive bearing
•No machining required on shaft and housing
BAQ-0096
30
SKF steering column bearing range: Overall dimensions
Designation Bore diameter External diameter Width Weight
– mm mm mm kg
DGBB type 61805 25 37 7 0,021
DGBB type 61806 30 42 7 0,027
25 37
7
Benefits•High radial and axial stiffness
•Conductive bearing
DGBB type 61805 DGBB type 61806
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EPS bearing range
SKF Column / dual pinion EPAS bearing range
Deep groove ball bearings
d D B Mass Static capacity Dynamic capacity DesignationCo C
mm mm mm kg N N –
6 19 6 0,009 950 2 210 626-2ZT N9/NH LHT237 22 7 0,013 1 370 3 450 627-2ZT N9/C2H LHT237 22 7 0,013 1 370 3 450 BB1-0361 A20 42 12 0,069 5 000 9 360 BB1-0214 BC22 42 9 0,049 4 300 7 200 BB1-360022 42 12 0,062 5 000 9 360 BB1-0451 B25 42 9 0,043 4 300 7 200 BB1-357825 47 12 0,079 6 550 11 200 BB1-023525 47 12 0,079 6 550 11 200 BB1-0266 C
d = Bore diameterD = Outside diameterB = Inner ring width
SKF rack EPAS bearing range
4 point contact ball bearings
d D B Mass Static capacity Dynamic capacity DesignationCo C
mm mm mm kg N N –
40 85 16 0,339 22 400 27 000 BAQ-3809 C40 80 18 0,360 34 000 44 900 BAQ-3806 AC42 90 20 0,561 26 000 37 100 BAQ-3818 E50 80 16 0,264 31 000 33 200 BAQ-3922 BA50 90 20 0,456 34 500 46 200 BAQ-3954 AB50 90 20 0,471 26 000 37 100 BAQ-3814 C
d = Bore diameterD = Outside diameterB = Inner ring width
32
SKF rack EPAS bearing range
Designation Bore diameter External diameter Width Weight Static capacity Dynamic capacity
– mm mm mm kg N N
BAQ-3806 AC 40 80 18 0,360 34 000 44 900
18 –0,050
40 –0,0120
80 –0,0150
Benefits•Low noise
•Low torque
•High stiffness
•High load-carrying capacity
•Low axial clearance
BAQ-3806 BC
33
Benefits•Low noise
•Low torque
•High stiffness
•High load-carrying capacity
•Low axial clearance
BAQ-3809 C
SKF rack EPAS bearing range
Designation Bore diameter External diameter Width Weight Static capacity Dynamic capacity
– mm mm mm kg N N
BAQ-3809 C 40 85 16 0,339 22 400 27 000
016 –0,06
5 ±0,15
040 –0,12
085,059 –0,022
34
SKF rack EPAS bearing range
Designation Bore diameter External diameter Width Weight Static capacity Dynamic capacity
– mm mm mm kg N N
BAQ-3814 C 50 90 20 0,471 26 000 37 100
Benefits•Low noise
•Low torque
•High stiffness
•High load-carrying capacity
•Low axial clearance
BAQ-3814 C
0 20 –0,12
050 –0,012
090 –0,012
35
SKF rack EPAS bearing range
Designation Bore diameter External diameter Width Weight Static capacity Dynamic capacity
– mm mm mm kg N N
BAQ-3818 42 90 20 0,561 26 000 37 100
090 –0,013
042 –0,012
020 –0,05
Benefits•Low noise
•Low torque
•High stiffness
•High load-carrying capacity
•Low axial clearance
BAQ-3818 E
36
SKF rack EPAS bearing range
Designation Bore diameter External diameter Width Weight Static capacity Dynamic capacity
– mm mm mm kg N N
BAQ-3922 BA 50 80 16 0,264 31 000 33 200
016 –0,12
050 –0,012
080 –0,013
Benefits•Low noise
•Low torque
•High stiffness
•High load-carrying capacity
•Low axial clearance
BAQ-3922 BA
37
Benefits•Low noise
•Low torque
•High stiffness
•High load-carrying capacity
•Low axial clearance
BAQ-3954 AB
SKF rack EPAS bearing range
Designation Bore diameter External diameter Width Weight Static capacity Dynamic capacity
– mm mm mm kg N N
BAQ-3954 AB 50 90 20 0,456 34 500 46 200
0 20 –0,12
050 –0,012
090 –0,012
38
Notes
39
Active steering bearing range
Flexible bearing
d D B Mass Static capacity Dynamic capacity DesignationCo C
mm mm mm kg N N
36 49 8 0,030 7 500 9 950 BB1-3628 BA
d = Bore diameterD = Outside diameterB = Inner ring width
40
SKF rack EPAS bearing range
Designation Bore diameter External diameter Width Weight Static capacity Dynamic capacity
– mm mm mm kg N N
BB1-3628 BA 36 49 8 0,030 7 500 9 950
0 7,24 –0,2
035,575 –0,01
049,075 –0,01
0 8,13 –0,1
Benefits•Very thin section
•Flexible
•Low torque
•Low noise
BB1-3628 BA
41
Steering column bearing application data list
Application data list – SCB Page 2
Min Max Under load Under misalignment Rotation speed
– – ± N yes/no r/min
Temperature °C
Torque to rotate Nm at room temp
Torque to rotate Nm at min temp
Torque to rotate Nm at max temp
Radial deflection mm under load
Axial deflection mm under load
Misalignment °
Dimensional data
Dimension Tolerance Material Wall thickness
mm ± – mm
Housing
Shaft
Acceptable bearing width
to fill out n.a
Application information
● Sketch of available space envelope (including interfacing dimensions of surrounding components)
● Bearing position: n Upper bearing n Lower bearing n 3rd bearing
● Bearing design: n ASCB n P-WSCB n DGBB
Project information
● Customer ● Platform, vehicle model
● Estimated volumes ● Target SOP and target price
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Application data list – SCB Page 4
Durability tests Cycle Criteria
Static durability test
Rotational durability test
Environmental tests Applicable (Yes/No) Conditions
Temp cycle test
Thermal shock test
Humidity test
Salt fog test
Dust test
Application data list – SCB page 3
Min Max Under load Under misalignment Rotation speed
– – ± yes/no r/min
Axial crash load N
Assembly load N Housing / Shaft
Extraction load N Housing / Shaft
Yield load N Axial / Radial
Ultimate load N Axial / Radial
Pre-load N For ASCBs
Additional request Applicable (Yes/No) Conditions
Conductivity
NoisedB (A)
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Rack EPAS application data list
Application information
● Sketch of application (including interfacing dimensions of surrounding components)
Rack system information
A1: Bushing position [mm]
Bushing clearance [mm]
A2: Bearing position [mm]
A3: Belt position [mm] Bushing clearance [mm]
A4: Pinion position [mm]
A5: Bushing position [mm]
Bushing clearance [mm]
A6: Total rack length [mm]
A7: Stroke [mm]
A8: Nut length [mm]
A9: Rack diameter [mm]
A10: Nut diameter [mm]
Project information
● Customer ● Platform, vehicle model
● Estimated volumes ● Target SOP and target price
Bushing Bushing
Pinion
Left tie rod Load point B
A7 (Stroke)A8 (BNA leghth)
Bearing Belt
Dir
ecti
onof
trav
el
1) Standard coordinate system
Powerpack
+ ECU
Right tie rodLoad point A
A1
A9
A2
A3
A4
A5
A6
x1)
z1)
y1)
A10
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Ball screw
Drawing
A10: Nut diameter [mm] + tolerance [mm]
Lead [mm]
Material
Housing
Inner diameter [mm] + tolerance [mm]
Outer diameter [mm]
Material
Rack
Material
Bearing
Bearing type N DRACBB N FCBB N Other
If other:Axial clearance [mm]
Bore diameter [mm] + tolerance [mm]
Outer diameter [mm] + tolerance [mm]
Width [mm] + tolerance [mm]
Sealing N Shields N Seal N Open N Other:
Belt and pulley
A3: Belt position [mm]
Belt load [N]
Direction of load (coordinate system)
45
Drawing requested
EPAS system drawing with:
Distances between parts and interfaces and mounting situation
General dimension Please indicate in system sketch if not the standard coordinate system
Coordinate system for the whole study
Position of EPAS system in car
Housing drawing
Rack and ball nut drawing
Bearing assembly drawing
General information
Regulatory requirements
Traceability requirements
Safety critical component N Yes N No
Special parameters required N Yes N No If yes please specify:
Temperature in system for clearance and preload calculation
Maximum system temperature [°C]
Minimum system temperature [°C]
Maximum temperature-Δ between inner and outer ring
Mounting situation
Outer ring clamping force [N]
Inner ring clamping force [N]
Temperature cycle for endurance test/calcualation
Temperature [°C] Time ration [%]
Temperature [°C] Time ration [%]
Temperature [°C] Time ration [%]
Temperature [°C] Time ration [%]
46
Endurance cycle
Load case Fx Fy Fz Mx Mz Rotation Time ratio
– N N N Nm Nm r/min %
123
Special events cycle
Load case Fx Fy Fz Mx Mz Rotation
– N N N Nm Nm r/min
123
x*
z*y*
Fx
Mx
Fy
Fz Mz
Endurance cycle
Load case Frx Fry Frz Flx Fly Flz Stroke pos. Rotation Time ratio
– N N N N N N mm rpm %
123
Special events cycle
Load case Frx Fry Frz Flx Fly Flz Stroke pos. Rotation
– N N N N N N mm rpm
123
Frx
Fry
Frz
Flx
Fly
Flz
x*
z*
y*
47
SealsBearings and units
Lubrication systems
Mechatronics Services
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