STEEPED - Sif Group · The Britannia Project in the United Kingdom, Ekofisk and Eldisk Main/Bridge...
Transcript of STEEPED - Sif Group · The Britannia Project in the United Kingdom, Ekofisk and Eldisk Main/Bridge...
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IN
HISTORYSTEEPED
by JEFF CAMPAGNADRAGADOS OFFSHORE’S
RICH HISTORY IS GIVING THEM
INTERNATIONAL TRACTION
Yard of Algeciras
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tures for Brazil, a modular fabrication
for the expansion of the Mongstad re-
finery in Norway, and fabrication of the
Scott utility module for Amerada Hess
off the coast of Aberdeen, Scotland.
When it was completed two years later,
the Scott utility module was the largest
ever one-piece module completed at
that time in the Cadiz yard, weighing in
at a whopping 9,100 tons.
construction yard just three years
later in the Bay of Cádiz, a site that
was selected for its ability to cater to
offshore projects in a multitude of
locations including the North Sea,
Mediterranean Sea, and the Northern
and Western Coasts of Africa.
Over the next fifteen years, Draga-
dos Offshore expanded its international
projects, including seven offshore struc-
or Puerto Rico’s San Juan. It is in this
colorful port, in the neighboring city
of Puerto Real, that Dragados Offshore
makes its home.
And Cádiz itself isn’t the only one
with history. Founded in 1972, Dragados
Offshore initiated its operations with
the construction of Shell’s Amposta oil
field production platform in the calm
waters of the Spanish Mediterranean
Sea, just 22 kilometers south of the
meandering Ebro Delta in Northeastern
Spain. It was this very first project that
acted as a springboard for the company
who subsequently opened their first
CÁDIZ IS GENERALLY considered to
be the oldest continuously inhabited
settlement in Europe, founded by the
Phoenicians in about 1100 BC. Now well
into its fourth millennium, the ancient
center, surrounded almost entirely by
water, is a romantic jumble of sinuous
streets where Atlantic waves crash
against eroded sea walls, salty beaches
teem with sun-worshippers, and cheer-
ful taverns echo with the sounds of
cawing gulls and frying fish. Indeed,
the port itself, with its fortified sea
walls and crumbling military ruins, is
heavily reminiscent of Cuba’s Havana
Yard of Cadiz
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IN 1996 DRAGADOS Offshore got the
chance to work on one of the most
prestigious projects in Europe: the
fabrication of 49 steel-and-concrete
bridge spans for the Öresund Project, a
7 kilometer cable-stayed bridge linking
the cities of Copenhagen, Denmark and
Malmö, Sweden. The Öresund bridge
was later made internationally famous
as the lynchpin in Broen a Scandina-
vian crime drama television series that
has been shown in over 100 countries.
“Obviously, our focus is on fixed and
offshore gas platforms, jackets and top-
side modules for floating structures,”
assures Jeroen Poppe, Vice President of
Global Business Development and Cor-
porate Services for Dragados Offshore,
“but when this market is slow, we have
the ability to diversify into major civil
construction projects.” “We have also
entered the shallow water pipeline
work and, currently, our goal is to enter
into the renewable energy industry.”
But it wasn’t until the start of the 21st
century when Dragados Offshore exe-
cuted its major landmark projects so far,
between the Snøhvit project for Statoil
(2005), Europe’s first and only LNG liq-
uefaction plant, the Buzzard production
platform for Nexen (2006), the largest
DRAGADOS OFFSHORE AND SIF: BUILDING EXCELLENCE IN OFFSHORE PROJECTS
Sif, market leader in offshore tubulars for oil and gas plat-forms, delivered the four outer legs, four launch legs, and 24 piles for the Mariner platform jacket that was built by Draga-dos Offshore under contract to Statoil. Dragados and Sif have worked together frequently in the past, going all the way back to 1995. The Britannia Project in the United Kingdom, Ekofisk and Eldisk Main/Bridge in Norway, South Arne East/North in Denmark, and the Castor PUQ jacket in Spain are several of the offshore projects that were successfully com-pleted in recent years.
The two companies teamed up again to build the Mariner platform. Sif faced a major challenge making the jacket legs, due to their weight and complexity. But that challenge was faced head on and the project was completed with the usu-al Sif ‘quality on time’ mentality – a success formula that Dragados Offshore and Sif have in common.
www.sif-group.com/en
PROSPECTORFILE
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subsidiary of Dragados Offshore, the
company opened a fabrication yard
in Tampico, on the south side of the
Panuco River in Pueblo Viejo, Veracruz,
which extended the company’s reach
into the Gulf of Mexico. The 350,000
square-meter facility was purpose-built
for the construction of offshore projects
and has more than 70,000 square-
meters of fabrication areas, including
workshops for boiler works, welding,
piping, and hydromechanics. From this
yard Dragados Offshore delivered last
year the impressive 10,000 ton high
pressure compression platform CA-
Litoral-A, which was the first ever float-
over installed platform in the Gulf of
Mexico, and is currently completing its
sister platform, the low pressure com-
pression platform CB-Litoral-A.
integrated deck built in Cádiz so far,
and the Adriatic LNG project (2008), the
worlds’ first LNG regasification facility on
top of a concrete Gravity Based Structure.
With over eighty projects delivered
worldwide, Dragados Offshore has made
a name for themselves as a leading
engineering, procurement, and con-
struction (EPC) contractor providing truly
impressive and comprehensive solutions
from concept to delivery including FEED
studies, detail design, construction,
transportation, commissioning, offshore
installation and hook-up of offshore
fixed platforms, offshore floating plat-
forms, offshore wind power, subsea
systems and shallow water pipelines,
onshore modular fabrication, and special
projects based on large steel structures
such as structural components for
bridges and dam gates.
In 1998, Dragados Offshore entered
the Mexican market through a partner-
ship with local contractors, to build a
gas compression complex, a move that
would turn out to be one of the single
greatest corporate strategies in the
long-running history of the company. It
led to three further EPC contracts with
PEMEX in 2001 and, in 2003, after the
official formation of a Mexican-based
Yard of Tampico
CA-Litoral CB-LITORAL-A
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our goal of working on more deep-water
projects because now we’re able to moor
floating structures, which we weren’t
able to do in the Tampico yard.” The stra-
tegic decision to acquire this new facility
was made not only to satisfy growing
demand in the local market, but also
to further target projects in the North
American and South American regions.
As such, Dragados Offshore Mexico has
recently signed a frame agreement with
Shell for the fabrication of both onshore
and offshore modules for the next
7 years, which is a major milestone in
achieving this target.
Recently, Dragados Offshore has
been teaming up with Statoil, a multi-
national oil and gas company head-
quartered in Stavanger, Norway. The
last completed project the two compa-
nies collaborated on was the $7 billion
Mariner oil field on the East Shetland
Platform of the UK North Sea, for which
Dragados built a behemoth a 22,400
ton, 134 meter high, jacket in their fab-
rication yard in Cádiz. On August 10th of
last year, the main tug “Skandi Iceman”
pulled the jacket safely into the channel
of Bahia Cadiz and began its 1,835-nau-
tical mile journey from southern Spain
to the Mariner field in the North Sea.
BUT, AS IS THE CASE with all rapidly-
growing companies, Dragados soon grew
out of their Tampico yard. In 2013, they
expanded their Mexican interests with
the addition of a second fabrication yard,
this one located nearby in Altamira. “The
Altamira yard was a logical expansion for
Dragados,” Poppe explains. “The Tampico
yard has certain limitations because it is
situated on a river and we have to cross
under a bridge which limits us in terms
of size. Altamira also helps us toward
Yard of Altamira
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PROSPECTORFILE installation of a Dragados–made 7,600
ton, 4-legged lifted accommodations
platform jacket in the summer of 2018.
With this contract, Dragados Offshore
has consolidated its position in the
market for North Sea EPC projects and
has expanded its reputation as a leader
in the development and execution of
offshore oil and gas contracts.
It hasn’t always been easy, however.
In the months preceding the recession,
when the price of oil tumbled from $150
a barrel to as low as $35, many major
projects were either stalled or post-
poned—a crisis that the company has
“We have developed a long-term
relationship with Statoil through the
various projects we have built for them
over the years,” Poppe says proudly.
“The recent jacket delivery for the Mari-
ner project was the most successful one
yet and it was partly because of our
work on Mariner that we were able to
secure the contract for the Johan Sver-
drup jacket as well, which is, I would
say, the largest on-going development
in Europe. We’re excited to be partici-
pating in it.” Johan Sverdrup, another
oil field in the North Sea, will see the
KAEFER has been working with Dragados Offshore since 1988 and since then we have worked in most of their projects provid-ing a range of services; insulation, assessment services, engineer-ing, and surface protection.
In these project we have provided turnkey solutions for surface protection works, including blasting, painting, re protection and comfort, interior out fitting.... We have led 87,000 hours of work, performed without zero accident.
www.kaefer.es
PROSPECTORFILE
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selected to participate in these major
projects is an honor and delivering our
work on time and on budget to the
client’s satisfaction is hugely rewarding
and a source of great pride.”
ACCORDING TO POPPE, the most im-
portant factor contributing to Dragados
Offshore’s success in the EPC industry
is the people that are involved in the
projects—from the management team
all the way down to the workers in the
field. Because of this, Dragados’ main
focus is safety performance—an area
where they have experienced excellent
results in the last couple of years. “By
promoting employee awareness, we
are able to mitigate many workplace
health, safety, and environmental risks.
Our main objective is to achieve Zero
Accidents, to which end we continually
promote and establish a culture of per-
execution of these challenging projects
is to be able to execute and control the
design aspect, which is why Dragados
Offshore is in the midst of an ongoing
development to implement and grow
its in-house detail engineering capacity,
providing not only the required design
support for its EPC projects, but also
enabling execution of stand-alone
design projects, FEED studies and the
like. “At the end of the day, being
bounced back from quite impressively.
But still, the day-in-day-out challeng-
es of the industry provide enough
obstacles on their own. “The hardest
aspect of the EPC sector is definitely
the strict schedules that companies like
Dragados must meet—especially in the
offshore industry where firm installa-
tion windows usually determine project
deadlines,” Poppe confesses. One of the
major factors attributing to successful
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areas of focus as we look ahead to the
next three to five years,” Poppe admits.
“We’re also hoping to integrate our
Mexican and Spanish operations to be
able to provide an unprecedented level
of global engineering support. And with
oil prices fluctuating as they are and
the current state of the oil and gas in-
dustry, we’re also planning to continue
diversifying our business by increasing
our U.S.-targeted modular fabrication,
deep-water structure manufacturing,
renewable energy interests and pos-
sible entrances into markets such as
Brazil or the Middle East.” ▲
sonal responsibility and accountability
and offer thorough safety training to
our team members so that they have
the knowledge, tools, and resources to
prevent accidents.”
CÁDIZ AND DRAGADOS may both pose
a rich, vibrant history, but Dragados is
certainly not afraid to outgrow the nest
from which they flew—as is exhibited
in their impressive growth in Mexico.
But with offices in Houston, Texas as
well, they’ve got their sights set on
continuing to move north. “Expansion
in the United States is one our main
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PROSPECTORFILE