STEEL MAKING & SECONDARY METALLURGY New standards in productivity, quality and efficiency

Special Products

SMS Concast Italia SpA

Via Udine 103/133017, Tarcento (UD)

+39 0432 654722sales@sms-concast.itwww.sms-concast.ch

1 CONYARD-In – Advanced Scrap Management

2 CONMELT – EAF for Continuous Charging

3 CONDOOR – High Performance Automatic Slag-Door

4 WALC – Weight-Activated Load Cells

5 CONSO – Supersonic Oxy-Gas Burner

6 E-REG – Electrode Regulator

7 ROB-SAMPLE – Step Ahead in Sampling Methods

8 ROB-EBT – Automatic EBT Cleaning

9 FRUSTUM – New EAF Fumes Evacuation Hood

10 XL VACUUM MODULE – Dynamic Vacuum System

11 SMS Concast – Induction-based Micro Meltshops

CONTENT – Overview

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Optimize the

all-important EAF

bucket charge and

overall production

scheduling too!

1

CONYARD-In Advanced scrap management for profitable operations

• Least-cost bucket loads thanks to optimized charging recipes and improved scrapyard logistics, where profits are made or lost

• Advanced scrapyard management thanks to detailed, real-time tracking of all scrapyard operation

• Flexible operator support for preparing planned or unplanned buckets

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A revolutionary

EAF for higher

melting

efficiency!

2

CONMELT –The innovative EAF for continuous charging

• Higher productivity thanks to shorter tap-to-tap times

• Decreased electrical energy consumption thanks to less heat losses

• Easier, more cost-efficient maintenance thanks to better accessibility and the absence of oxy burners and hydraulic unit

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Open the door to

a new era in EAF

efficiency!

3

CONDOOR® –High performance automatic slag door – pushing the envelope of foaming slag practice

• Reduced overall operational costs thanks to extended electrode service life, lower electrical energy and carbon injection costs

• Assured return on investment thanks to reduced tap-to-tap times and increased yields

• Increased safety thanks to fully automatic, non-manned operations

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Accurate EAF

weight data and

a much longer

service life!

4

WALC Weight-Activated Load Cells –The smarter, tougher, longer-lasting EAF weighing system from SMS

• Greater process repeatability thanks to highly accurate data acquisition

• Longer service life thanks to active load cell protection and on-demand-only activation

• Reduced maintenance time thanks to easy-access load cell boxes

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The new

generation of oxy

injectors: hotter,

lighter, safer and

longer-lasting!

5

CONSO –The new standard in supersonic oxy-gas burners

• Improved performance thanks to more focused gas injection

• Reduced refractory damage thanks to flexible installation

• Longer service life thanks to the improved cooling system

• Easier maintenance thanks to the burner’s weight optimized design

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Reduces your

electrode

consumption!

6

E-REG Electrode Regulator –For superior melting, whatever the charge material

• Reduced electrode consumption thanks to smart regulation

• Higher electrical efficiency thanks to dynamic electrode regulation

• Lower maintenance costs thanks to greater efficiency and built-in troubleshooting tool

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Step forward,

to safer furnace

sampling and

shorter power-off

times!

7

ROB-SAMPLE –Safer, faster, more precise furnace sampling

• Greater operational safety thanks to non-manned operation in dangerous locations

• Shorter power-off times thanks to fast, consistent sampling operations

• Flexible use – the robot can be adapted to different operational situations in any area of the meltshop

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Remote controlled

EBT cleaning for

reliability

and speed!

8

ROB-EBT –For efficient and safe EBT cleaning

• Greater operational safety – non-manned operation in dangerous locations

• Shorter power-off times thanks to the rapid, precise cleaning operations

• Increased reliability thanks to better and user friendly EBT cleaning practice

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Best in class

fume evacuation

from a lighter, less

expensive canopy

hood!

9

FRUSTUM –The high-efficiency EAF fume evacuation hood

• Reduced electrical consumption thanks to better pressure retention

• Increased suction efficiency thanks to optimized hood geometry and gratings

• Easy integration into existing buildings thanks to superior structural design

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10

XL VACUUM MODULE –The dynamic vacuum system

• Total process repeatability – consistent degassing thanks to a dynamic vacuum module to master any process condition

• High reliability thanks to optimal key components combined with effective control

• Less maintenance and downtime thanks to the superior design and reduced number of components

• Minimal footprint as fewer skids are required

A reliable

advance in

vacuum

degassing!

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Increase yield

and decrease

operating costs with

a smart Micro

Meltshop!

11

Induction-based Micro Meltshops –Most efficient melting for up to 250,000 tpy

• Higher metallic yield than other types of melting units – An induction furnace is a pure melting unit with no oxidating processes

• Lower operational costs – no use of electrodes, carbon injection, oxygen and natural gas

• Lower power requirements and less impact on the network (flicker)

• Lower capital investment than a typical EAF with respect to building size, fume treatment plant and other

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SMS Concast Italia SpAVia Udine 103/133017, Tarcento (UD)

+39 0432 654722sales@sms-concast.it

Get more detailed information on our products on our website!www.sms-concast.ch

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