Steel Hinged Doors · The reinforcements inside Hörmann HD doors are made of 1.2 mm to 2.0 mm...

Steel Hinged DoorsNon fire rated and fire rated doors according to British (BS) and American (UL) Standard

UL 45

BS 60NFR

UL 60

BS 120

UL 90

BS 180

UL 120 UL 180

BS 240

The colours and surface finishes shown are subject to the limitations of the printing process and cannot be regarded as binding.

All rights reserved. No part may be reproduced without our prior permission.Subject to changes.

4 Hörmann brand quality

7 Architects’ program

8 Good reasons for Hörmann

10 Fire protection

12 Door leaf infill, vision panel and finish

13 Decor surfaces

14 Door leaf data sheet for Non Fire Rated doors (NFR)

16 Door leaf data sheet for BS doors

18 Door leaf data sheet for UL doors

20 Door frame standard design

21 Door frame options

22 Handing of doors

24 Management systems

27 Hörmann product range

3

Brand Quality from Hörmann for Top Safety and Reliability

Hörmann Middle East and Africa steel door production

4

Expert building supportExperienced specialists within our customer-oriented sales organisation accompany you from the planning stage, through technical clarification up to the final building inspection.

Expert fitting is guaranteed by experienced Hörmann fitters and the specialised trained staff of Hörmann’s partners.

In-house product developmentGrowing and constantly changing functional and safetyrequirements necessitate continuous new construction /equipment developments and improvements, especiallywhen it comes to moveable construction components suchas doors. In this area, our qualified development teamstime and again prove their great specialised expertise.

Highly sophisticated production methodsWe at Hörmann rely on the latest production technologyat our specialised factories. Computer-controlled operations ensure dimensionally accurate elements with perfectly fitted fittings and functional parts.

Matching system appearance

5

Hörmann’s Architects’ ProgramMore than 9000 drawings for over 850 products

The Architects’ ProgramPlanning with Hörmann products is now even easier thanks to a modern, user-friendly interface. Clearly structured navigation via drop-down menus and symbols, as well as a search function, give you faster access to tender specifications and drawings (in DWG and PDF format) of over 850 Hörmann products. Photo-realistic presentations provide additional information on many products.

The Architects’ Program is available to you as a web version at www.hormann.ae/forums/architects-forum/ architects-program or can be downloaded free-of-charge from the Hörmann Architects’ Forum.

7

Good reasons to try HörmannMatching system appearance for all functions

The integrated kerf seal serves many purposes in day-to-day use, such as effectively working as a door silencer, eliminating the need to install silencers on other parts of the door. Additionally, the seal also ensures smooth closing of the door, thus greatly reducing wear and tear during day-to-day operation, which prolongs the doorsets lifespan. The integrated seal also reduces the amount of dust and sand that can find its way through a closed door.

All glazing panes for Hörmann Dubai steel doors are clipped into the glazing frame as standard. Thus there are no visible screw heads on the leaf. This, in addition to the glazing frame that can be powder coated in the color of the door leaf, ensures a harmonic design without any visual intrusions for the entire door leaf.

The reinforcements inside Hörmann HD doors are made of 1.2 mm to 2.0 mm steel sheets. This makes them more durable compared to the market standard reinforcements that are being produced with 0.8 mm steel sheets. In Hörmann steel doors, box reinforcements are being used for the door closers, panic bars, and locks. These box-shaped reinforcements protect important hardware parts more efficiently compared to screw fixation on a flat steel plate, which additionally will eventually get loose after a certain amount of door cycles. The thicker steel sheets for the reinforcements in combination with their box design can prolong the lifespan of the door drastically.

Groove frame with kerf seal as standard

Harmonic glazing frames

Strong reinforcements

1

2

3

8

Good reasons to try HörmannMatching system appearance for all functions

According to the Exova requirements, the traceability of each individual door has to be ensured by records of their respective sticker number. Hörmann guarantees record keeping in compliance with these requirements to ensure that every single fire-rated door is labelled correctly and accounted for.

Full compliance with Exova and UL Certification4UL Certificates (American Standard)

Warrington Certificates (British Standard)

9

Hörmann fire protection Because it’s good to be on the safe side

Applications

Hörmann steel doors can be used in high-rise buildings, metro railway stations, telecom centers, power plants, cellular network stations, garment processing units, shopping malls, industrial plants, multiplexes, hotels, auditoriums, software parks, restaurants, etc. Hörmann doors and frames are designed to perform in the mostdemanding environment.

Features

• Available in galvanized or stainless steel• UL labeled doors for 45, 60, 90, 120, 180 minutes• BS labeled doors for 60, 90, 120, 180, 240 minutes• Clear vision panel for up to 180 minutes fire rating for UL doors• Clear vision panel for up to 240 minutes fire rating for BS doors• No welding joints and sharp edges, interlocking at the stiles• Factory prepped to receive all types of hardware• High aesthetics and robust structure• Fully flush constructions• Easy to install on a flush wall opening & dry wall partitions• Factory finished for polyester powder coating

Optional Features

• Woodgrain can be provided as an optional finish.

Matching appearance

Hörmann advises door leave, frames and applications from one source!

Fire doors are designed to protect property and life in the event of a fire

For this, the door must serve as a fire and smoke barrier. Studies have shown that more people have lost lives due tosmoke asphyxiation than to fire.

Fire doors must serve four main functions• serve as a regular door at all times• provide ready egress from a fire area during a fire• inhibit spreading of fire• protect life and property by reducing smoke hazards

When an opening requires strength, durability, or maximum fire resistance, steel doors and frames provide the qualities to meet these needs. Due to growing access control needs, fire doors have today evolved to accommodate the growingelectric functions a door must support.

Designed to meet the life-safety requirements in various types of buildings and structures, Hörmann fire doors help compartmentalise and contain the spread of fire. Hörmann steel doors complement existing passive fire-fighting systems.

Hörmann fire rated doors also meet all the stipulated international, national and regional fire safety standards and are available with a honeycomb core as the standard infill material, with other options available. The infill options allow for the doors to withstand a fire for 45, 60, 90, 120, 180 and 240 minutes. All fire doors are factory finished with epoxy primer and polyurethane-finish paint.

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Hollow metal swinging fire door selection guideAt Hörmann, we are equipped to offer fire doors tested and certified to American and British Standards. The significant requirements of each of these standards are listed below.

BritishPart 2, BS 476, Parts 20 & 22.Building Regulations 2000-Fire Safety- Part B.

• Labeling is not obligatory but recommended.

• According to BS, a fire door can be tested in unlatched condition with a self-closing device.

• A fire door must be self-closing. Only the active door leaf of an access panel (service ducts) or cupboards, can however be installed without a closer but with a dead lock and a “Fire Door, Keep Shut” sign placed clearly on the door face.

• Unless shown to be satisfactory when tested as part of a fire door assembly, the components of any hinge on which the door is hung should be fire rated.

• If a fire door is held open, it must be equipped with a tested, automatic release mechanism actuated by an automatic fire detection and alarm system, fusible link (not if door is fitted in an opening provided as means of escape), or a door-closed delay device.

• Two fire doors may be fitted in the same opening so that the total fire resistance is the sum of their individual fire resistances.

• Signs and other items of hardware containing plastic should not be fitted on the non-fire side of the metal door or frame.

AmericanNFPA 80-1999, NFPA 252-1995, UL 10B, UL 10C, UBC 7-2 and IBC 2000.

• A fire door must have a label attached indicating the fire test rating.

• Doors are rated for 3/4 of the rating of the surrounding wall.

• Every fire door must have a labeled self-latching device to engage the strike. Dead bolts may not be used in place of latch bolts.

• A fire door must be self-closing.

• If a fire door is held open, it must be equipped with a listed / tested, heat responsive or electromagnetic device, fusible link or a smoke detection device.

• Only listed / tested fire door hardware shall be used.

• A fire door with glass opening must be provided with a listed / tested glass, a steel frame and glazing bead.

• Every assembly configuration such as transom panel, louver, vision panel, frame material, thickness of metal, leaf construction, core type, door set type (single, double or double egress), etc., must be covered by the test certificate or global assessment report issued by the testing agency.

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Honeycomb coreWith its unique properties, the honeycomb core enhances the structural integrity of the doors with minimal additional weight. The final finish of the door is predominantly dependent on the quality of the honeycomb used and the glue which is used to get the flat surface. This infill material allows the doors to be highly resistant to impacts as honeycomb has a strong resilience to pressure.The quality and consistent flat surface achieved thanks to the infill material is exceptional and adds to the design and strength of the door.

Door LeafInfill, vision panel, finish

Steel stiffeners with mineral woolUsed for exterior applications, these doors are known for their rigidity and areavailable in varying strength and quality. While the thickness of the stiffenerscan vary, we offer stiffeners of 20 gauge galvanized steel.Spacing between stiffeners may vary from 4” to 6”.They are welded to each other at the top and bottom and to the inside doorskin. The cavities are then filled with a special core. For temperature rise doors, all cavities are filled with mineral rock wool.

Vision panelDoors leaf can be provided with vision panel for visibility.

• The mentioned sizes are standard sizes for non fire rated and fire rated doors according to British Standard (BS) and American Standard (UL)• Non standard sizes are possible and on request

200 x 300 mm (NFR, BS)200 x 300 mm (UL)

150 x 600 mm (NFR, BS)125 x 575 mm (UL)

300 x 300 mm (NFR, BS)270 x 270 mm (UL)

Painted finishesAll our steel doors are factory finished and etched primed to take any paint. We offer a wide range of semi gloss paint finishes.

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Decor SurfacesFor HD NFR, HD BS and HD UL

The UV-resistant film coating gives the door an authentic, natural timber look. The frame can optionally be powder-coated in the basic colour of the timber.

Golden Oak Dark Oak Winchester Oak

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Structural opening width Structural opening width

Frame width Frame width

Leaf width Fixed leaf width Swing leaf width

All dimensions in mm

Non Fire Rated DoorHD NFRSingle and double leaf made of galvanized steel with honeycomb core infill

Up to

300

0 m

m

Up to 1400 mm Up to 2750 mm

Up to

300

0 m

m

OFF OFF

Non fire rated door HD-1 NFR HD-2 NFR

Door leaf 47 mm 47 mm

Sheet thickness 1.0 mm1.2 mm1.3 mm1.6 mm1.7 mm

1.0 mm 1.2 mm1.3 mm1.6 mm1.7 mm

Rebate type Flush Thin rebate

NFR

Door leaf type

Infill Fire rating (in mins)

Structural opening size for NFR

Min. width Min. height Max. width Max. height

HD-1 NFR Single leaf

Honeycomb 45600

(with door closer)

400(with door

closer)1400 3000

60

90

120330

(without door closer)

400 (without door

closer)180

240

HD-2 NFR Double leaf

Honeycomb 45

1200 (with door

closer)

400 (with door

closer)

2750 3000

60,90,120 (Max. area for BS unlatched / latched single leaf is 3.93m²)

180 (Max. area for BS unlatched / latched single leaf is 3.78m²)

700 (without door

closer)

400 (without door

closer)

240

14





Non Fire Rated DoorHD NFRSingle and double leaf made of galvanized steel with steel stiffeners and mineral wool infill

Up to

300

0 m

m


Up to

300

0 m

m

OFF OFF

Non fire rated door HD-1 NFR HD-2 NFR


Sheet thickness 1.0 mm 1.2 mm1.3 mm1.6 mm1.7 mm

1.0 mm 1.2 mm1.3 mm1.6 mm1.7 mm


NFR

Door leaf type


Structural opening size for NFR


HD-1 NFR Single leaf

Steel stiffeners with mineral wool

45600

(with door closer)

400(with door

closer)1400 3000

60

90

120330

(without door closer)

400 (without door

closer)180

240

HD-2 NFR Double leaf


45

1200 (with door

closer)

400 (with door

closer)

2750 3000

60,90,120 (Max. area for BS unlatched single leaf is

3.93m²) 180

(Max. area for BS unlatched single leaf is

3.78m²)

700 (without door

closer)

400 (without door

closer)

240

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Fire Rated DoorHD BSSingle and double leaf made of galvanized steel with honeycomb core infill

Main function

Fire-rating

Up to

295

0 m

m


Up to

240

0 m

m

OFF OFF

Fire rated door HD-1 BS HD-2 BS


Sheet thickness 1.0 mm 1.2 mm1.3 mm1.6 mm1.7 mm

1.0 mm1.2 mm1.3 mm1.6 mm1.7 mm


BS 60

BS 120

BS 180

BS 240




Door leaf type


Structural opening size for BS

Latched / Unlatched

Latched (CF5686 & CF5687)

Unlatched / Latched (CF5734 & CF5733)

Min. width

Min. height

Max. width

Max. height

Max. width

Max. height

HD-1 BSSingle leaf

Honeycomb 45

600 600

NA NA NA NA

60

1400 30001400 300090

120

180 1400 2985

240 1356 2953 1350 2400

HD-2 BS Double leaf

Honeycomb 45

1200 600 NA NA

NA NA

60,90,120 (Max. area for BS unlatched / latched single leaf is 3.93m²)

2670 3000

2750 2915

180 (Max. area for BS unlatched / latched single leaf is 3.78m²)

2590 2985

2750 2815

240 2500 2400

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Fire Rated DoorHD BSSingle and double leaf made of galvanized steel with steel stiffeners and mineral wool infill

Main function

Fire-rating

Up to

295

0 m

m


Up to

295

0 m

m

OFF OFF

Fire rated door HD-1 BS HD-2 BS


Sheet thickness 1.0 mm1.2 mm1.3 mm1.6 mm1.7 mm

1.0 mm 1.2 mm1.3 mm1.6 mm1.7 mm


BS 60

BS 120

BS 180

BS 240




Door leaf type


Structural opening size for BS

Latched / Unlatched

Latched (CF5686 & CF5687)

Unlatched / Latched (CF5734 & CF5733)

Min. width

Min. height

Max. width

Max. height

Max. width

Max. height

HD-1 BSSingle leaf


45

600 600

NA NA NA NA

60

1400 30001400 300090

120

180 1400 2985

240 1356 2953 1350 2400

HD-2 BS Double leaf


45

1200 600

NA NA NA NA


3.93m²)

2750 3000

2670 3000

2750 2915

180 (Max. area for BS unlatched single leaf is

3.78m²)

NA NA

2590 2985

2750 2815

240 2500 2400

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Fire Rated DoorHD ULSingle and double leaf made of galvanized steel with honeycomb core infill

Main function

Fire-rating

Up to

244

3 m

m


Up to

244

3 m

m

OFF OFF

Fire rated door HD-1 UL HD-2 UL


Sheet thickness 1.2 mm1.3 mm1.6 mm1.7 mm

1.2 mm1.3 mm1.6 mm1.7 mm


UL 45

UL 60

UL 90

UL 120

UL 180




Door leaf type


Structural opening size for UL


HD-1 UL Single leaf

Honeycomb 45

600 600 1325 2500

60

90

120

180

240 NA NA NA NA

HD-2 UL Double leaf

Honeycomb 45

1200 600 2548 2500


3.93m²) 180


3.78m²)

240 NA NA NA NA

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Fire Rated DoorHD ULSingle and double leaf made of galvanized steel with steel stiffeners and mineral wool infill

Main function

Fire-rating

Up to

305

3 m

m


Up to

305

3 m

m

OFF OFF

Fire rated door HD-1 UL HD-2 UL


Sheet thickness 1.2 mm1.3 mm1.6 mm1.7 mm

1.2 mm1.3 mm1.6 mm1.7 mm


UL 45

UL 60

UL 90

UL 120

UL 180




Door leaf type


Structural opening size for UL


HD-1 UL Single leaf


45

600 600 1325 3000

60

90

120

180

240 NA NA NA NA

HD-2 UL Double leaf


45

1200 600 2548 3000


3.93m²) 180


3.78m²)

240 NA NA NA NA

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Door FrameStandard design

Double rebate frame

Hardware preparation

Hinge jamb5.0 mm thick steel hinge reinforcement door and frame for receiving the hinge.

Strike jamb3 mm thick steel lock strike reinforcement with tapped holes welded to the frames.

Mortar guard1.2 mm thick steel plaster guard or mortar guard is provided at the back of all hardware cutouts in the frame. Hinge jamb

BS / UL BS / UL

Strike jamb Strike-mortar guard Hinge-mortar guard

Frame assembly details

(Mitered and butted joint frames are supplied in knock down form)

Mitered joint (double rebate) Butted joint (double rebate) Welded joint (double rebate)

Single rebate frameFramesAvailable in mitered joint and butted assembly, our frames are supplied in knock down form for easy assembly at site. Welded frames are supplied on special request.

Features• Made of galvanized steel• Frames available in single and double rebate• All frames are prepared for receiving hardware• KERF frames with inbuilt seals• Available sheet thicknesses: 1.2 mm, 1.5 mm, 1.6 mm, 1.7 mm and 2.0 mm

14 141414

53.5 X

Frame depth Frame depth

60 60

X53.5 49.5

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Door FrameOptions

Anchoring and fixing details Frames can be designed for fixing on typically plastered opening, masonry opening or dry wall partitions.Hörmann offers a wide range of unrivalled options in aesthetics and finishing.

Expansion anchorsUsed in masonry openings or finished plastered openings. The frames are butted to the clear opening with 8 mm expansion anchors. Screws are rested on the backplate.

Bolted anchorsFrames fixed on ‘C’-channel are butted directly on to the back plate.

Double rebate - Back Plate

Single rebate

Double rebate

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Fire DoorsHanding of doors according to UAE reading conventions

Single leaf door

Double leaf door

Inside

Outside

Left Hand Reverse Active ( = Traffic Leaf DIN L )* Right Hand Reverse Active ( = Traffic Leaf DIN R )*

Inside

OutsideLeft Hand Active ( = Traffic Leaf DIN R )* Right Hand Active ( = Traffic Leaf DIN L )*

Inside

Outside

Left Hand Reverse ( = DIN L )* Right Hand Reverse ( = DIN R )*

Inside

OutsideLeft Hand ( = DIN R )* Right Hand ( = DIN L )*

* According to European reading conventions

Inside

Outside

Left Hand Reverse Active ( = Traffic Leaf DIN L )* Right Hand Reverse Active ( = Traffic Leaf DIN R )*

Inside

OutsideLeft Hand Active ( = Traffic Leaf DIN R )* Right Hand Active ( = Traffic Leaf DIN L )*

Inside

Outside

Left Hand Reverse ( = DIN L )* Right Hand Reverse ( = DIN R )*

Inside

OutsideLeft Hand ( = DIN R )* Right Hand ( = DIN L )*

* According to European reading conventions

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Certification Management systems

Quality Management System Certificate of Approval

This is to certify that the QMS of

HORMANN MIDDLE EAST & AFRICA FZESt. N-406 Plot MO0203 Jebel Ali Free Zone North,

Dubai, United Arab Emirates

Has been assessed and found to meet the requirements of

ISO 9001:2015 This certificate is valid for the following scope of operations:

Metal Doors, Windows Making & Fixing; Metal Doors and Windows Manufacturing; Door Manufacturing; Industrial Door Manufacturing; Garage Door Manufacturing; Steel Door Manufacturing; Fire-rated /

Smoke Proof Door Manufacturing; High Speed Door Manufacturing; Roller Shutter Manufacturing; Sectional Door Manufacturing

Authorised by: RN Cooke Chief Executive

Date of Certificate Issue: 09 July 2017 Surveillance Due Date: 08 July 2019

Recertification Audit before 09 June 2020. Certified since 09 July 2017. This certificate is the property of QEC Certification and remains valid

subject to satisfactory annual Surveillance Audits.

SN Registrars (Holdings) Limited Certificate Number: QEC 68724731/23/Q Registration House, 22b Church Street, Rushden, Northamptonshire, NN10 9YT, UK Tel: +44 (0) 1933 383261 Email: [email protected] Web: www.qec.co.uk Company number: 07659067

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Environmental Management System Certificate of Approval

This is to certify that the EMS of




ISO 14001:2015 This certificate is valid for the following scope of operations:







SN Registrars (Holdings) Limited Certificate Number: QEC 48605071/23/E Registration House, 22b Church Street, Rushden, Northamptonshire, NN10 9YT, UK Tel: +44 (0) 1933 383261 Email: [email protected] Web: www.qec.co.uk Company number: 07659067

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Occupational Health & Safety Management System

Certificate of Approval This is to certify that the OHSAS of




BS OHSAS 18001:2007 This certificate is valid for the following scope of operations:







SN Registrars (Holdings) Limited Certificate Number: QEC 49796121/23/O Registration House, 22b Church Street, Rushden, Northamptonshire, NN10 9YT, UK Tel: +44 (0) 1933 383261 Email: [email protected] Web: www.qec.co.uk Company number: 07659067

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Hörmann Product RangeEverything from a single source for your construction project

Quick service with testing, maintenance and repairsOur extensive service network means that we are always nearby and at your service around the clock.

Sectional doors

Rolling shutters and rolling grilles

High-speed doors

Loading technology

Steel and stainless steel sliding doors

Steel and stainless steel construction project doors

Collective garage doors

Visibility window

Perimeter Protection Systems

Steel frames with high-quality timber function doors from Schörghuber

Tubular frame construction project doors

Automatic sliding doors

Barrier and pay station systems

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Hörmann: Quality without Compromise

GARAGE DOORS

OPERATORS

INDUSTRIAL DOORS

LOADING EQUIPMENT

HINGED DOORS

DOOR FRAMES

Hörmann KG Amshausen, Germany

Hörmann KG Dissen, Germany

Hörmann KG Werne, Germany

Hörmann KG Antriebstechnik, Germany

Hörmann KG Eckelhausen, Germany

Hörmann KG Brandis, Germany

Hörmann KG Freisen, Germany

Hörmann KG Brockhagen, Germany

Hörmann KG Ichtershausen, Germany

Hörmann is the only manufacturer worldwide that offers you

a complete range of all major building products from one source.

We manufacture in highly-specialised factories using the latest

production technologies. The close-meshed network of sales

and service companies throughout Europe, and activities in the

USA and Asia, make Hörmann your strong partner for first-class

building products, offering “Quality without Compromise”.

Hörmann Alkmaar B.V., Netherlands Hörmann Legnica Sp. z o.o., Poland

Hörmann Tianjin, China Hörmann LLC, Montgomery IL, USA Hörmann Flexon LLC, Burgettstown PA, USA

Hörmann Beijing, China

Shakti Hörmann Ltd., India

Hörmann Middle East and Africa FZEDoors for Home and Industry

Phone +971 4 805 3600Fax +971 4 880 7699E-Mail [email protected] www.hormann.ae

Street N406, Plot MO 0203, P. O. Box 262784Dubai, Jebel Ali Free Zone NorthUnited Arab Emirates

Hörmann: Quality without Compromise

GARAGE DOORS

OPERATORS

INDUSTRIAL DOORS

LOADING EQUIPMENT

HINGED DOORS

DOOR FRAMES

Hörmann KG Amshausen, Germany

Hörmann KG Dissen, Germany

Hörmann KG Werne, Germany

Hörmann KG Antriebstechnik, Germany

Hörmann KG Eckelhausen, Germany

Hörmann KG Brandis, Germany

Hörmann KG Freisen, Germany

Hörmann KG Brockhagen, Germany

Hörmann KG Ichtershausen, Germany

Hörmann is the only manufacturer worldwide that offers you

a complete range of all major building products from one source.

We manufacture in highly-specialised factories using the latest

production technologies. The close-meshed network of sales

and service companies throughout Europe, and activities in the

USA and Asia, make Hörmann your strong partner for first-class

building products, offering “Quality without Compromise”.

Hörmann Alkmaar B.V., Netherlands Hörmann Legnica Sp. z o.o., Poland

Hörmann Tianjin, China Hörmann LLC, Montgomery IL, USA Hörmann Flexon LLC, Burgettstown PA, USA

Hörmann Beijing, China

Shakti Hörmann Ltd., India

Hörmann Middle East and Africa FZEDoors for Home and Industry

Phone +971 4 805 3600Fax +971 4 880 7699E-Mail [email protected] www.hormann.ae

Street N406, Plot MO 0203, P. O. Box 262784Dubai, Jebel Ali Free Zone NorthUnited Arab Emirates

GARAGE DOORS

OPERATORS

INDUSTRIAL DOORS

LOADING EQUIPMENT

HINGED DOORS

DOOR FRAMES

Hörmann Middle East & Africa FZE, Dubai, UAE

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Steel Hinged Doors · The reinforcements inside Hörmann HD doors are made of 1.2 mm to 2.0 mm...

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Transcript of Steel Hinged Doors · The reinforcements inside Hörmann HD doors are made of 1.2 mm to 2.0 mm...