Steel Framed Miter Saw Bench - Workshop Addict · Version 1.1 How to build Steel Framed Miter Saw...
Transcript of Steel Framed Miter Saw Bench - Workshop Addict · Version 1.1 How to build Steel Framed Miter Saw...
Steel Framed
Miter Saw Bench
Version 1.1 How to build Steel Framed Miter Saw Bench
With easy to follow step-by-step instructions, you will be able to
cut, assemble, and finish your very own steel miter saw bench!
Plan set preview:
11 pages
25 pictures
Material list, cut list, and simple step-by-step instructions
WorkshopAddict.com Miter Saw Steel Bench Plans Version 1.0
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Bill Of Materials Material Quantity
1”x3” Steel Tubing (1/8” Wall)
54.7 linear feet or 656.5 linear
inches. I purchased three (3) 28
foot sticks from my supplier.
1/2” MDF Two (2) 4’x8’ sheets.
2” Angle Iron
6” Section. One (1) 1” section
per leg.
#10 self-tapping screws Three (3). One per Leg.
Self-tapping Sheet Metal Screws 12. 6 per MDF top section.
4” Screws
Eight (8). To secure unit to the
wall.
Fender Washers
Eight (8). Used with the 4”
screws.
2” x 4” Two (2).
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Cut List Part Quantity Dimensions
Front/Back
1”x3” Steel Tubing 2 14’ or 168” long
Sides
1”x3” Steel Tubing 2 25 1/2” long
Supports
1”x3” Steel Tubing 7 23 1/2” long
Legs
1”x3” Steel Tubing 3 35” long
2” Angle Iron 3 1” section
Top Section
1/2” MDF 3 7’ long x 25 1/2” deep
Temporary Legs
2”x4” 4 35” long
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Step 1: Metal Cutting
Cut all 1”x3” square tubing parts to length using a metal cut-
ting miter saw, band saw, or even a hack saw.
*Note the 2 front/back and 2 sides are mitered. Length is to the
long part of the miter.
Step 2: Welding!
Using right angle jig, align the 4 perimeters parts (two front/
back and two sides) and tack the joints. Square the entire unit
and then weld all 4 sections of each joint.
*If possible, position the joint to create a horizontal weld.
Using a
Skil 12” Dry
Cut Saw.
Model
SPT62MTC-01
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Step 3: Internal Supports
Insert the 7 internal supports and divide the space equally.
Clamp them at a 90* angle and tack them all in place. This will
allow the material to properly cool and prevent warping. Go
back and fully weld all the supports.
Step 4: Grinder time!
Use an angle grinder with a flap disk to grind all the welds nice
and smooth. Take your time, the two surfaces need to be flush
as the top will need to sit level.
Using a
Millermatic 211
MIG welder
with advanced
Auto– Set
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Step 5: Temporary Legs
Cut the four (4) 35” long 2”x4” temporary legs using a miter
saw, circular saw, or even a hand saw. Mount two of them to
the wall and set the remaining two near by for supporting the
front.
Step 6: Placing the metal frame
With help, move the metal frame into place. Position the back
of the unit on the two 2x4’s on the wall. While your helpers
keep the unit tight against the wall, place the remaining two
2x4’s on the front. Helpers should not leave until it is secured
with screws.
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Step 7: Securing the metal frame to the wall
Drill a clearance hole in the square tubing where a stud is on
the wall.
Attach the fender washer to the 4” screw and drive to secure
the square tubing to the wall.
Step 8: Angle Iron Time!
Cut the 1” section of the 2” angle iron. Place one on the end of
the leg so it is flush with the top. Weld it in place.
Drill a hole in the flush part of the angle iron.
Using the self-tapping screws, place the leg in place and se-
cure to the top.
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Step 9: Cut the top sections
Cut the 1/2” MDF sections for the top to length and width using
a table saw, circular saw, or even a hand saw.
Step 10: Install the top sections
Place the top sections on the top of the metal frame.
Secure using self-tapping screw.
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Step 11: Enjoy your miter saw station
Your miter saw station is completed! Now you can start think-
ing of building storage underneath and purchasing or building
your support wings for the miter saw itself.
WorkshopAddict.com Miter Saw Steel Bench Plans Version 1.0
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WorkshopAddict.com Miter Saw Steel Bench Plans Version 1.0
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