STEARIC ACID - INSIDE VIEW - Ramcharan STEARIC ACID New... · STEARIC ACID - INSIDE VIEW ... group....

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PRODUCT DEVELOPMENT INFORMATION VOLUME 2 ISSUE 10 FEBRUARY 2013 1 of 4 STEARIC ACID - INSIDE VIEW Stearic Acid are the Fay acids with long molecules of Hydrocarbon Chains with Carboxylic Acid at the end group. Stearic acid is used majority in the acvator system of the Rubber Compounding and more specific for the Curing systems based on Sulfur, in the Acvator-Accelerator network. Because of the Dual nature of Hydrophobic and hydrophilic nature of the Stearic Acid, it becomes more rubber soluble and this property will be very helpful in the Acvator system of the rubber compounding/ mixing as this will help Zinc Oxide to convert into a rubber-soluble form 1 in effecve dispersions / solubility of Zinc Oxide into the rubber matrix. It is also acts as internal lubricant in the polymers. Depends on the need, the stearic acid is also used in the later part of the mixing cycle to have beer lubricaon effect in the compound. Many Studies were done since the usage of rubber products and the role of Stearic acid & generally in a Standard 100% NR compound, the following behaviour is noced with the change in the dosage of Stearic acid with fixed curing systems & other raw materials. Micro Bead form

Transcript of STEARIC ACID - INSIDE VIEW - Ramcharan STEARIC ACID New... · STEARIC ACID - INSIDE VIEW ... group....

Page 1: STEARIC ACID - INSIDE VIEW - Ramcharan STEARIC ACID New... · STEARIC ACID - INSIDE VIEW ... group. Stearic acid is used majority in the activator system of the Rubber Compounding

PRODUCT DEVELOPMENT INFORMATION

VOLUME 2ISSUE 10FEbRUARy 2013

1 of 4

STEARIC ACID - INSIDE VIEW

Stearic Acid are the Fatty acids with long molecules of Hydrocarbon Chains with Carboxylic Acid at the end

group. Stearic acid is used majority in the activator system of the Rubber Compounding and more specific for

the Curing systems based on Sulfur, in the Activator-Accelerator network.

Because of the Dual nature of Hydrophobic and hydrophilic nature of the Stearic Acid, it becomes more

rubber soluble and this property will be very helpful in the Activator system of the rubber compounding/

mixing as this will help Zinc Oxide to convert into a rubber-soluble form 1 in effective dispersions / solubility

of Zinc Oxide into the rubber matrix. It is also acts as internal lubricant in the polymers.

Depends on the need, the stearic acid is also used in the later part of the mixing cycle to have better lubrication

effect in the compound.

Many Studies were done since the usage of rubber products and the role of Stearic acid & generally in a

Standard 100% NR compound, the following behaviour is noticed with the change in the dosage of Stearic

acid with fixed curing systems & other raw materials.

Micro Bead form

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From the above study, it is evident that the optimum dosage of Stearic Acid is in the region of 2-3 PHR for the

100% NR based standard formulation, to meet the required properties & on the filler loading level.

EffectontheHardness EffectontheTensileStrength

EffectonCompressionSet% EffectonE.B.%

EffectonAbrasionResistance.

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Kindly also note: Too high dosage of the stearic acid will end up in un-wanted blooming and also it will

end up in slowing the curing of the compound in sulphur curing system (i.e. it gives the acidic effect to the

compound), Also ending up in higher compression set.

Special Note: In the Sulfur-Soap curing system of Acrylic Rubber, Stearic acid is used as the Retarder upto 1.0

phr.

TheMicroBeadformoftheStearicacidhelpsineasierhandling,inthemixingsystem&theprocessors.

Mass Spectrocopy standard for Stearic Acid for the Reference

The micro bead form of the stearic acid is produced by M/s. ADANIWILMAR Group.

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Ram Charan Company | Samson Tower, 403, L – Pantheon Road, 6th Floor, Egmore, Chennai 600 008. Tamil Nadu, India.Phone : +91 44 4353 9040 • Fax : +91 44 4330 7050 • Email : [email protected] • Website : www.ramcharan.org

Mumbai | 098212 [email protected] Kolkata Hyderabad Chennai

Hosur Madurai Cochin Bangalore

New Delhi Pune Belgaum Coimbatore

About the Adani Wilmar Group

Adani Wilmar Limited is a 50:50 joint venture between two recognized Multinational Corporations – the

US$7 Billion Adani Group, the leader in International trading, Power Sector and Private infrastructure, and

Wilmar International Limited, Singapore, Asia’s leading Agri business group with revenues exceeding US$

44.7 Billion. Wilmar International Limited, founded in 1991 and headquartered in Singapore, is today Asia’s

leading agribusiness group. Wilmar is ranked amongst the largest listed companies by market capitalisation

on the Singapore Exchange.

Wilmar’s business activities include oil palm cultivation, oilseeds crushing, edible oils refining, sugar milling

and refining, specialty fats, oleo chemicals, biodiesel & fertilizers manufacturing and grains processing.

At the core of Wilmar’s strategy is a resilient integrated agribusiness model that encompasses the entire

value chain of the agricultural commodity processing business, from origination and processing to branding,

merchandising and distribution of a wide range of agricultural products. It has over 400 manufacturing plants

and an extensive distribution network covering China, India, Indonesia and some 50 other countries. The

Group is backed by a multinational workforce of approximately 90,000 people.

Wilmar is one of the world’s largest oleo chemicals manufacturers, accounting for around one-third of Asia’s

fatty acid production. Their production facilities are located in China, Malaysia and Indonesia. Expansion

plans are in the pipeline to establish operations in India and Europe as well as other accompanying storage

locations to service our customers.