Steam control system
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Transcript of Steam control system
Function and Types
PurposeSteam traps exist to discharge air and condensate while
not permitting the escape of live steamTheir goal is to ‘purify’ the steam of excess air and water
(condensate) to :Improve efficiency (Excess water or air in the system prevents it
from reaching operating temperature quickly during start-up)Protect system (Inadequate steam trapping can lead to
waterhammer, corrosion, leakage, and high maintenance costs)Provide maximum heat transfer (‘dry’ steam has best heat
transfer properties in equipment like a heat exchanger)
Types1. Mechanical steam traps - Have a float that rises
and falls in relation to condensate level and this usually has a mechanical linkage attached that opens and closes the valve. Operate in direct relationship to condensate levels present in the body of the steam trap.
Click link below to view mechanical steam trap with animation:
[www.tlv.com/global/US/product-operation/free-float-steam-trap-jx.html]
Types2. Temperature steam traps - Have a valve that moves
in/out of position by either expansion/contraction caused by temperature change. Some condensate builds up as it cools sufficiently to allow the valve to open. In most circumstances this is not desirable as condensate needs to be removed as soon as it is formed.
Click link below to view temperature steam trap with animation:[http://www.tlv.com/global/US/product-operation/temperature-control-steam-trap-lex.html]
Types3. Thermodynamic steam traps - Work on the
difference in response to velocity change in flow of compressible and incompressible fluids. As steam enters, static pressure above the disk forces the disk against the valve seat. The static pressure over a large area overcomes the high inlet pressure of the steam. As the steam starts to condense, the pressure against the disk lessens and the trap opens to allow condensate out.
Click link below to view thermodynamic steam trap with animation:
[http://www.tlv.com/global/US/product-operation/thermodynamic-steam-trap-a3n.html]
ComparisonMechanical
continuous operation no action at no load,
continuous at full load good energy
conservation good resistance to wear good corrosion
resistance excellent ability to vent
air at very low pressure excellent operation
against back pressure poor resistance to
damage from freezing fair ability to purge
system excellent performance
on very light loads poor ability to handle
dirt large comparative
physical size closed at mechanical
failure
Temperature intermittent
operation fair energy
conservation fair resistance to
wear good corrosion
resistance good abilities at low
pressures excellent operation
against back pressure good resistance to
damage from freezing
excellent ability to handle start-up
fair ability to handle dirt
small comparative size
open or closed at mechanical failure (depending on design)
Thermodynamic
intermittent operation
poor energy conservation
poor resistance to wear
excellent corrosion resistance
poor abilities at low pressures
poor operation against back pressure
good resistance to damage from freezing
excellent ability to purge system
poor ability to handle dirt
poor ability to handle flash steam
open at mechanical failure