Stator Coil Winding Machine SMT-R160donar.messe.de/.../smt-machine-catalog-for-motor... · Suzhou...

Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province

Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp

Stator Coil Winding Machine SMT-R160

Main Features 1. It’s suitable for multi-connected and multi-layer winding; 2. Wind 1-8 coils simultaneously at a time; 3. Automatic slot change, starting winding position, idling start, idling stop, double-ended stop, automatic reset and automatic start could be set in the specialized controller; 4. There are two alternate spindles to facilitate higher output; 5. It can be applied to all kinds of micro motors such as fan motor, pump motor, air conditioner motor, three-phase motor, etc.

Technical Parameters

Model SMT-R160

Wire diameter Φ0.1mm~Φ1.0mm

Winding form diameter ≤Φ220mm

Winding head 1-8

Transfer distance ≤170mm

Max. rotation speed 3200r/min

Air pressure ≥0.4MPa

Power supply 220V/50/60Hz 0.75Kw

Weight ≈550Kg

Dimension (L)1550×(W)1250×(H)1300mm



Multi-strand Type Winding Machine SMT-R350, SMT-R550

Main Features 1. This machine is specially designed for multiple wire and parallel coil winding, such as alternator, servo motor and three phase motor. 2. The machine adopts special purpose controller which could set the function of arraying direction, winding start point, slow starting, slowing ending, sides stop, auto width, auto reset, etc. 3. The machine can be equipped with automatic through-sleeve device. Technical Parameters

Model SMT-R350 SMT-R550

Wire diameter Φ0.2~Φ1.5mm Φ0.2~Φ1.5mm

Winding form diameter ≤350mm ≤550mm

Parallel wire no. ≤16pcs ≤16pcs

Winding head 1~3pcs 1~3pcs

Transfer distance ≤400mm ≤400mm

Unload winding speed ≤2500r/min ≤1200r/min

Power supply 220V/50/60Hz 1.5Kw 220V/50/60Hz 1.5Kw

Air pressure ≥0.4MPa ≥0.4MPa

Weight ≈670Kg ≈700Kg

Dimension (L)1550×(W)1250×(H)1400mm (L)1550×(W)1250×(H)1550mm



Double Stations Winding Machine SMT-SR350

Main Features

1. It is newly developed for high-power motor of general-purpose use.

2. Two stations can work individually, while one is at operation, the other can be unloaded, which is

characterized by less intermittent time, higher utilization ratio and output.

3. Automatic coil span program & turns count.

4. Automatic cut and reset & manual clamp.

5. Automatic cut, re-clamp and start can be set by optional controller.

6. Tooling loaded/unloaded manually.

7. Can be equipped with an optional through-sleeve device.

8. It has various kinds of operate mode, such as multilayer tapped winding, slot-hopping winding,

multi-wire winding, automatic insulated sleeve assembly, etc. are available.

9. It is mainly applied to coil winding for three phase motor, generator motor and deep pump motor.


Model SMT-SR350


Winding form diameter ≤Φ380mm

Winding head 2pcs


Unload winding speed ≤1500r/min



Weight ≈900Kg




Big Coil Winding Machine SMT-DR650

Main Features

1. Adopt special purpose controller to realize the function of auto winding, auto arraying, slot crossing,

auto getting through wax tube and output setting, etc.;

2. This machine is suitable for winding the coil for big power motor;

3. The tooling could be auto extend and retract, therefore, it doesn’t need to discharge the tooling when

taking out the finished coil, thus to reduce the labor and improve the efficiency;

4. It could produce different dimension coils which are for same series size stator by adjusting the tooling,

and tension is adjustable.


Model SMT-DR650

Swing diameter(Winding form diameter) ≤650mm


Parallel wire no. ≤20pcs

Wire diameter Ф0.4~Ф1.5mm

Winding head 1pc


Weight ≈950Kg





Big Coil Winding Machine SMT-DR900, DR1200

Main Features

1. Adopt special purpose controller to realize the function of auto winding, auto arraying, slot crossing,

auto getting through wax tube and output setting, etc.;

2. This machine is suitable for winding the coil for big power motor;

3. The tooling could be auto extend and retract, therefore, it is not need to discharge the tooling when

taking out the finished coil, thus to reduce the labor and improve the efficiency;

4. It could produce different dimension coils which are for same series size stator by adjusting the tooling,

and tension is adjustable.


Model SMT-DR900 SMT-DR1200

Swing diameter (Winding form diameter) ≤900mm ≤1200mm

Transfer distance ≤550mm ≤550mm

Parallel wire no. ≤35pcs ≤40pcs

Wire diameter Φ0.4 ~Φ1.5mm Φ0.4 ~Φ1.5mm

Winding head 1pc 1pc

Power supply 380V/50/60Hz 3Kw 380V/50/60Hz 5.5Kw



Dimension(mm) (L)1750×(W)1900×(H)1800 (L)2300×(W)2200×(H)2000



Vertical Winding Machine SMT-LR150-I, SMT-LR150-II

Main Features

1. A kind of single-head and double-station automatic winding machine;

2. It can wind one phase coils at a time, which can wind single and multiple wires;

3. Automatic put the coil into transfer former orderly;

4. Six spindles are controlled by servo motors: the main spindle, high-speed mold dipping, hooking and

cutting wire, turntable rotation and transfer cup index are all controlled by servo motors;

5. Especially suitable for stators with high slot fill factor and small slot opening;

6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be set in

human-machine interface, winding tension is adjustable;

7. Obtain continuous or discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils

winding;

8. It saves labor and has high efficiency.


Model SMT-LR150-I SMT-LR150-II

Winding head 1pc 1pc

Wire diameter Φ0.3mm~Φ1.0mm Φ0.3mm~Φ1.2mm

Winding Speed ≤2500r/min ≤2500r/min

Max stack height ≤120mm ≤150mm

Winding precision ±0 turn ±0 turn

Power supply 380V/50/60Hz 8Kw 380V/50/60Hz 8Kw






Vertical Winding Machine SMT-LR200

Main Features

1. A kind of single-head and double-station automatic winding machine;

2. It can wind one phase coils at a time, which can wind single and multiple wires;





6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be set in

human-machine interface, winding tension is adjustable;


winding;



Model SMT-LR200

Winding head 1pc


Winding Speed ≤2000r/min

Max stack height ≤230mm

Winding precision ±0 turn

Power supply 380V/50/60Hz 9Kw


Weight ≈2200Kg




Vertical Winding Machine SMT-SLR70, SMT-SLR100

Main Feature

1. A kind of double-head and four-station automatic winding machine;

2. It can wind two phases at a time, which can wind single and multiple wires.





6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be finished

successively at a time;

7. Parameters can be set in human-machine interface, winding tension is adjustable;


winding;



Model SMT-SLR70

Winding head 2pc







Weight ≈1950Kg




Vertical Winding Machine SMT-QLR70, SMT-QLR100

Main Feature

1. A kind of four-head and eight-station automatic winding machine;

2. It can wind four phases at one time, which can wind single and multiple wires.





6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be finished

successively at one time;

7. Parameters can be set in human-machine interface, winding tension is adjustable;


winding;



Model SMT-QLR70

Winding head 4pc







Weight ≈2300Kg




Slot Insulation Machine SMT-C100, SMT-C160

Main Features

1. Suitable for small and medium-sized three phase motor, gasoline generator, etc.

2. Inserting insulation paper automatically from bottom of stator slot;

3. Automatic paper feeding, cuff folding and forming, paper inserting;

4. Indexing is finished by stepper motor;

5. Characterized by low noise, fast speed, excellent forming, etc.;

6. Slot number change is controlled by electric;

7. Interval slot inserting and skip slot inserting could be at option;

8. It is convenient and easy for different slot number stators production and changing tooling.


Model SMT-C100 SMT-C160

Stack height 10~90mm 20~160mm

Stator I.D Φ20~Φ80mm Φ50~Φ120mm

Stator O.D ≤Φ140mm ≤Φ190mm

Height of edge folded 2.5~4mm 2.5~6mm

Insulation paper’s thickness ≤0.25mm ≤0.3mm

TAKT time ≈0.45s/s ≈0.7s/s






Slot Insulation Machine SMT-SC80, SC120, SC160

Main Features

1. A special design for stators with different slot shapes and sizes, like washing machine motor, fan motor,

compressor motor, etc.;

2. It can finish insulation paper insertion with one roll insulation paper at a time;

3. Automatic adjustment of paper length and width, paper cutting, cuff forming and inserting when

inserting paper to different-size and different-shape slot;

4. Paper feeding and cutting are finished by servo motors;

5. Interpersonal interface sets required specific parameters;

6. Forming mold is adjustable to different slot sizes automatically;

7. Characterized by simple operation, low noise, fast speed and high automation.

8. Indexing can be configured with servo motors or stepper motors.

Technical parameters

Model SMT-SC80 SMT-SC120 SMT-SC160

Stack height ≤60mm ≤120mm ≤160mm

Stator I.D Φ40~Φ80mm Φ60~Φ100mm Φ70~Φ150mm

Stator O.D ≤Φ160mm ≤Φ160mm ≤Φ200mm

Cuff height 2.5~4mm 2.5~6mm 3~7mm

Insulator’s thickness ≤0.25mm ≤0.3mm ≤0.35mm

TAKT time ≈0.45s/s ≈0.6s/s ≈0.8s/s

Power supply 380V/50/60Hz 0.75Kw 380V/50/60Hz 1.1Kw 380V/50/60Hz 1.1Kw

Air Pressure ≥0.5MPa ≥0.5MPa ≥0.5MPa

Weight ≈450Kg ≈500Kg ≈550Kg

Dimension(L×W×H mm) 1150×1050×1450mm 1150×1050×1450mm 1250×1100×1500mm



Horizontal Slot Insulation Machine SMT-CW200

Main Features

1. Suitable exclusively for large and medium-sized motors with single slot shape, inserting insulation

paper automatically from bottom of stator slot;

2. Automatic paper feeding, cuff folding and forming, paper inserting;



5. Stator indexing is controlled by servo motors;

6. Interval slot inserting could be at option;

7. It is convenient and easy to change the tooling for different slot number stator production, the

changeover time is less than 30 minutes;

8. Especially suitable for generator, deep pump motor, three phase machine, etc.


Model SMT-CW200

Stack height ≤230mm

Stator I.D ≤Φ180mm

Stator O.D ≤Φ260mm

Cuff height 3~7mm

Insulation paper’s thickness ≤0.35mm

TAKT time 1.1s/s



Weight ≈900Kg




Horizontal Slot Insulation Machine SMT-CW300, CW450

Main Features

1. Suitable exclusively for large and medium-sized motors with single slot shape, inserting insulation

paper automatically from bottom of stator slot;

2. Paper feeding, stator indexing and paper pushing are driven by servo motors;



5. Interval slot inserting could be at option;

6. Auto stator lifting device is optional which is driven by servo motors;

7. The tooling is with modular design;

8. It is convenient to change the tooling and the changeover time is less than 30 minutes, which is suitable

for motors with various kinds and small quantity;


Model SMT-CW300 SMT-CW450

Stack height ≤330mm ≤350mm

Stator I.D ≤Φ250mm ≤Φ350mm


Cuff height 3~7mm 4~7mm

Insulation paper’s thickness ≤0.35mm ≤0.35mm

TAKT time ≤1.7s/s ≤2.5s/s

Power supply 380V/50/60Hz 6Kw 380V/50/60Hz 6.5Kw






Coil Inserting Machine SMT-K90, SMT-FDK90

Main Features

1. It can insert the coil and wedge into stator slot automatically at a time;

2. Winding and wedge inserting is driven by servo motors;

3. Wedge feeding is driven by stepping motor;

4. Different parameters could be set in human-machine interface;

5. The speed and feeding mode is acquirable according to different slot fill factor and different kinds of

wire;

6. Different sizes stator production can be done by changing tooling;

7. Especially apply to micro induction motor such as air conditioner motor, washing machine motor,

compression motor, fan motor, generator and pump motor.

For FDK90, it can do index with foot switch which is driven by stepper motor and is suitable for tubular

motor stator inserting.


Model SMT-K90 SMT-FDK90



Stack height ≤120mm ≤120mm

Tooling travel ≤70mmn ≤70mmn

Compatible wire Cu / AL Cu / AL

Slot number range 8~48 slot 8~48 slot






Horizontal Winding Inserting Machine SMT-QX08

Main Features

1. Tooling changeover time is less than 10 minutes;


3. Winding and wedge inserting is driven by servo motors;

4. Wedge feeding is driven by stepper motor;


6. The speed and feeding mode is acquirable according to different slot filling rates and different kinds of

wire;





Model SMT-QX08

Stator I.D Φ60~Φ150mm



Tooling travel ≤90mm

Compatible wire Cu / AL

Slot number range 24~48 slot


Weight ≈1050Kg




Horizontal Winding Inserting Machine SMT-QX10

Main Features

1. Tooling changeover time is less than 10 minutes;


3. Paper feeding, coil and wedge inserting are driven by servo motors;


5. The speed and feeding mode is acquirable according to different slot filling rates and different kinds of

wire;





Model SMT-QX10




Tooling travel ≤90mmn

Compatible wire Cu / AL

Slot number range 24~48 slot


Weight ≈1150Kg




Coil Expanding Machine SMT-KZ160, KZ190

Main Features

It expands the inserted coil to leave space for the next one

1. Driven by hydraulic system;

2. PLC programming;

3. Tolling expansion slice makes the first coil inserted and inter-phase insulation paper in slot adjacent,

leaving enough space for second insertion and ensure the quality of successive coil insertion;

4. Apply to multi-layer stator winding insertion.


Model SMT-KZ160 SMT-KZ190




Displacement of cylinder 30F 40F

Power supply 380V/50/60Hz 2.5Kw 380V/50/60Hz 4Kw


Dimension (L×W×H mm ) 1200×700×2200 1250×800×2500



Middle-forming Machine SMT-ZJ160

Main Features

It forms coil end to ensure the ID, OD and height of stator end turns


2. PLC programming;

3. Individual guard teeth in each slot settles fled wire and jump wire to ensure the reliability of electrical

leakage distance;

4. Whole schematic design of inner expansion, outer wrapping and edge forming ensures appropriate

winding outside dimension.


Model SMT-ZJ160

Stack height 20~120mm



Displacement of cylinder 40F


Weight ≈1000Kg




Enter and Exit Station Middle Forming Machine SMT-ZJ190

Main Features

1. This machine is mainly driven by the hydraulic system, controlled by industrial PLC.

2. 5 pieces individual cylinder to execute external wrapping, internal expansion and overhanging end

forming.

3. It is of fast tooling change and extensive compatibility property.

4. Cuff support is optional.


Model SMT-ZJ190




Displacement of cylinder 40F


Weight ≈1000Kg




Horizontal Forming Machine SMT-ZJ300

Main Features

1. Adopting PLC system, horizontal structure and auto feeding device design, loading or unloading by

movable crane;

2. This machine is suitable for the big power or big size motor winding forming;

3. It adopts the schematic of inner expansion, outside wrapping and over-hang impacting forming;

4. The cycle impacting times and retaining time is settable in the system.


Model SMT-ZJ300




Displacement of cylinder 40L


Weight ≈2300Kg




Coil Preforming Machine SMT-YZ160, SMT-YZ190

Main Features


2. PLC programming;

3. Tooling expansion slice makes the first coil inserted and inter-phase insulation paper in slot adjacent,

leaving enough space for second insertion and ensure the quality of successive coil insertion;

4. Apply to multi-layer stator winding insertion.

Function: It expands the inserted coil to leave space for the next one


Model SMT-YZ160 SMT-YZ190

Core length 20~120mm 50~160mm



Displacement of cylinder 30F 40F






Final Forming Machine SMT-ZZ160

Main Features

1. Driven by hydraulic system, PLC programming;

2. Tooling design adopts flexible principles of inner expansion, outer wrapping and edge forming to form

the stator winding;

3. To ensure appropriate winding outside dimension after lacing.


Model SMT-ZZ160




Displacement of cylinder 30L


Weight ≈1000Kg




Enter and Exit Station Forming Machine SMT-ZZ160-Ⅱ, SMT-ZZ190

Main Features

1. Driven by the hydraulic system and controlled by the PLC.

2. Its inward and outward movable station is much convenient for the big motor stator.

3. Its forming is perfectly done by inner expansion, outer wrapping and overhanging pressing.

4. Individual guard teeth fully settle fled wire and jump wire to ensure the reliability of electrical leakage

distance.

5. It is of high efficiency and qualified forming.


Model SMT-ZZ160-ǁ SMT-ZZ190




Displacement of cylinder 30L 40L






Servo Single Head Lacing Machine SMT-DB100, DB160

Main Features

1. Loading stator vertically;

2. PLC programming;

3. Single-needle and single-side automatic lacing;

4. Needle transposition and hooking are controlled by servo system;

5. Spindle adopts frequency speed control;

6. Slot by slot lacing, interval lacing, and fancy lacing could be achieved by setting in human-machine

interface;

7. Especially apply to multi sizes, low output or more lead stator winding lacing.

With single needle, it is suitable for production of different stators with small output.


Model SMT-DB100 SMT-DB160


Stator I.D Φ35~ Φ110mm Φ40~ Φ120mm


Height of coil ≤Φ40mm ≤Φ50mm

Lacing mode Slot by slot/Interval slot/Fancy slot Slot by slot/Interval slot/Fancy slot

Lacing speed ≈0.5s/s ≈0.7s/s






Servo Double Sides Lacing Machine SMT-BZ160

Main Features


2. Equipped with pressing, automatic feeding, automatic cutting device, etc.;

3. Overhang winding adopts twin needle lacing by servo system simultaneously;

4. Needle transposition, hooking and stator indexing are controlled by servo system;


6. Slot by slot lacing, interval lacing and fancy lacing could be achieved by setting in human-machine

interface;

7. Characterized by compact appearance, fast speed, low noise;

8. Simple operation and easy tooling change.


Model SMT-BZ160


Stator I.D Φ25~ Φ100mm


Height of overhang ≤40mm

Lacing mode Slot by slot/Interval slot/Fancy slot

Lacing speed ≈0.45s/s


Weight ≈800Kg




Double Sides Lacing Machine SMT-BZ190

Main Features


2. Equipped with pressing, automatic feeding, automatic cutting device, etc.;

3. Overhang winding adopts twin needle lacing by servo system simultaneously;

4. Needle transposition, hooking and stator indexing are controlled by servo system;


6. Slot by slot lacing, interval lacing and fancy lacing could be achieved by setting in human-machine

interface;

7. Characterized by compact appearance, fast speed, low noise;

8. Simple operation and easy tooling change.


Model SMT-BZ190








Weight ≈920Kg




Turntable Double Heads Lacing Machine SMT-SBZ160

Main features

1. Loading and unloading system on rotating table;

2. Adopting two needles to lace the stator end turns automatically;

3. Adopting CNC control system to control the servo motors of four spindles;

4. Needle transposition and stator indexing are driven by servo motor;

5. The separated type tooling design and changeover time: ≤15mins;;

6. can detect fault location, with the function of fault diagnosis;

7. Main spindle is driven by servo motor; the speed is adjustable;

8. Lacing mode: lacing slot by slot, interval slot, skip slot or fancy lacing;

9. Equipped with automatic feeding, cutting and mechanical cord tension system;

10. Quick stack height changeover is available by hands;

11. Equipped with safety grating, reset automatically upon signal;

12. Operator works in standing posture;

13. Pressing the button to start the machine by both hands;


Model SMT-SBZ160








Weight ≈1500Kg




Horizontal Single Side Lacing Machine SMT-DW350

Main Features

1. Adopting industrial PLC, human-computer interface and horizontal frame-structure design, the servo

system machine accurately controls the lacing action;

2. Different lacing methods such as slot-by-slot lacing, interval lacing and fancy lacing are programmable;

3. This machine is suitable for the big stator with high winding over-hang;

4. The tooling is movable and convenient for stator fast loading and unloading, hence to reduce the labor

strength effectively.


Model SMT-DW350



Stator O.D Φ210~Φ350mm

End turn height 20~75mm


Lacing speed ≈1s/s


Weight ≈1050Kg




Slot Paper Forming and Cutting Machine SMT-CD150

Main Features:

1. Paper feeding by stepping motor;

2. length of edge fold, paper feeding length and width is adjustable;

3. output can be set;

4. apply to cut insulation paper for hand-made and multi sizes motor.(Heating forming model could be

tailor-made.)


Model SMT-CD150 SMT-CD300

Feeding length 10~100mm 10~100mm

Cutting width ≤150mm ≤300mm

Cutting thickness ≤0.35mm ≤0.35mm

Width of edge folded 2.5~4mm 3~7mm






Wedge Forming and Cutting Machine SMT-CG200

Main Features

1. Paper feeding by stepping motor; double-row tool to cut paper;

2. paper feeding length, cutting speed could be set in human-machine interface temperature of heating

device before final form is adjustable.


Model SMT-CG200

Feeding length 10~200mm

Cutting thickness 0.2~0.35

Cutting speed ≈120p/m


Weight ≈150Kg




End Cover Bearing Pressing Machine SMT-YM08

Main Features

1. Specially designed for automatic assembling sintered bush into steel casing end over;

2. displace the traditional pressing method characterized by high labor intensity and low safety standard;

3. operate with eight-station circulation;

4. automatic feeding, simple operation, high safety standard and stable pressure;

5. reduce the quality problem caused by abnormal bush motion.


Model YM08

Cylinder pressure 5T (pressurize)

Working station number 8

Working mode continuously/circulation

Efficiency 2-5s/p



Weight ≈400Kg




Rotor Casting Machine SMT-ZL4080

Main Features

1. It has 4 working station in rotary plate.

2. Mechanical arm takes and puts self-rivet rotor core in the loading station, and then operator injects

liquid aluminum in the casting station, which has smoking-sucking system,auto releasing agent spraying

system and cooling system, aluminum scraps come back to the aluminum melt oven.

3. It owns the merit of saving labor cost, high efficiency and low tooling cost etc.


Model ZL4080

Working station 4

Rotor O.D ≤Φ80mm

Core Length ≤Φ80mm

Max. Working pressure of oil cylinder 22.6MPa

Nominal pressure 400KN


Weight ≈4000Kg




Variable Frequency Motor Slot Insulation Machine SMT-CB160

Main Features

1. Mechanical drive combined with pneumatic system, AC servo control and PLC control;

2. Inserting insulation paper into slots automatically;

3. With HMI system, easy for operation, showing working status, analyzing faults and data is settable in

HMI;

4. It has high automation, reliability and efficiency, with linkage interlock protection;

5. Especially suitable for series motor stator insulator insertion.


Model SMT-CB160


Stator ID ≥φ50mm

Stator OD ≤φ160mm

Cuff height 2~5mm

Slot size 2×6×8

Lamination thickness ≤0.35mm

Cycle time ≤5s/slot

Power supply 380V/50(60)HZ 3.5KW

Air pressure 0.6~1MPa

Weight 800Kg




Stator In-slot Winding Machine SMT-DZ-0021

Main Features

1. The machine is driven by DELTA servo motors and Mitsubishi driven system, which ensures the

production quality and stable function. It is equipped with WEINVIEW HMI, which makes operation and

maintenance easier and more convenient.

2. The machine adopts indexers to achieve rectangle track to make more precious wire arraying, nicer

stators, higher slot fill factor and wire saved.

3. The machine is equipped with single station and three winding nozzles, which makes higher efficiency.

4. Winding, wire arraying, transposition and wire cutting are done automatically.

Main technical parameters

1. Wire diameter: 0.1mm-0.8mm

2. Slots No range: 6-24slots

3. Stator OD: ≤Φ150mm

4. Stator ID: ≥Φ25mm

5. Stack height: 15-70mm, including plastic frame

Stator Coil Winding Machine SMT-R160donar.messe.de/.../smt-machine-catalog-for-motor... · Suzhou...

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