Statistical Process Control (SPC) Tools - 7 Basic Tools
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2013.10.22
By ML
SPC - 7 BASIC TOOLS
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STATISTICAL PROCESS
CONTROL (SPC)-7 BASIC TOOLS
1. Check Sheet
2. Stratification
3. Scatter Diagram
4. Histogram
5. Pareto Chart
6. Control Chart
7. Cause and Effect Diagram
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CHECK SHEET
Data record
Develop a matrix for data collection.
Checklist
To list all necessary items and their status.
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STRATIFICATION ANALYSIS
Stratification Variables
Stratification Tables Graph chart Advanced
chart
To group your data by a stratification variable.
Summary Statistics by Groups or Levels of an Output. „ Common Summary Statistics include: „ Mean, Standard Deviation, Sums, Counts
Bar Graphs / Pie Charts / Flow Chart / Contingency table.
Stratify distributions using multiple histograms or multiple box plots
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…X and Y
EXPLAIN THE RELATIONSHIP
BETWEEN..
SCATTER DIAGRAM
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HISTOGRAM
Normal manufacturing process, normal quality
Data from difference sources.
Limitation
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HISTOGRAM VS. BAR GRAPH
Histogram
Bar chart (bar graph)
Normal manufacturing process, normal quality
Size, shape and the density of interval.
Height
The distribution of research subject.
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CREATING HISTOGRAM
1. Collecting input data (n>50).
2. Define K (base on sampling size, density of the bin, narrow the interval)
Either the experience or use the formula K=1+3.32*log(n)
3. Define I
the Range : R=Xmax – Xmin
i= R/ K (take the odd number)
4. Bin range
L = Xmin-(unit/2), U=L+I …apply to other number, till > Xmax
5. On the Tools menu, click Data Analysis.
6. In the Analysis Tools box, click Histogram, and then click OK.
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Check Sheet A systematic and constantly, data record
collection.
Stratification Category the cause of variation, distinct the
difference.
Scatter
Diagram
To find out the relationship of two variables.
Histogram Represent tabulated frequency, often for
density estimation.
Problem identification
Cause and effect
relationship
Problem
identification
Cause and effect
relationship
Cause and effect
relationship
Problem
identification
we found the process in red circle is the major problem.
we noticed that its not a normal distribution thru histogram chart.
Clarify with the issue ‘X’, does it associate with factor ‘Y’;
the other way is to stratify the process which in red circle.
REVIEW THE 4 BASIC TOOLS
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CAUSE AND EFFECT DIAGRAM
Measurement Materials Method
Analytical procedure
Sampling
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REVIEW THE OTHER 3 BASIC TOOLS
Pareto Chart 80-20 rule.
Control Chart With comparing lines, to find and correct
the process variation when unpredictable
(out of control).
Cause and Effect
Diagram
The fishbone diagram identifies many
possible causes for an effect or problem. It
can be used to structure a brainstorming
session. It immediately sorts ideas into useful
categories.
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ADDRESS YOUR CONCLUSION Follow MECE Principle mutually exclusive and collectively exhaustive
East West South North
direction
East West North
East South
West North
Blue
Seattle
East ← South ↓
West→ North ↑
Blue
Seattle
Summarizing
East west south north
Find what’ve been missing
Grouping ← → ↑